PACIFIC CYCLE Frozen Toddler Quad KT1168 User manual

© 2014 Pacic Cycle Inc.
4902 Hammersley Rd.
Madison, WI 53711
United States of America
Phone: [phone]
www.kidtraxtoys.com
Model Number: KT1168 / KT1167
Owner’s Manual
Styles and Colors may vary
Made in China
The owner’s manual contains assembly, use and maintenance
instructions. The Toddler Quad must be assembled by an adult who
has read and understands the instructions in this manual. Keep the
packaging away from children and dispose of all packaging before use.
Frozen Toddler Quad
Keep instructions for future reference.

For purchasing the Toddler Quad. Your child will have years of riding
enjoyment in the years to come. Features on the vehicle an easy press-
button start and a rechargeable battery.
Please call us at Kid Trax Toys Consumer Relations at 877-741-6154
with comments or questions.
Thank You
ii

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
User Requirements .............................3
Parts ........................................4
Assembly.....................................5
Attach the Steering Rod and Handlebars . . . . . . . . . . 6
Attach the Front Wheels . . . . . . . . . . . . . . . . . . . . . . 7
Installing the Rear Axle . . . . . . . . . . . . . . . . . . . . . . . 8
Attach the Rear Wheels.......................9
Connect the Battery to the Motor . . . . . . . . . . . . . . 10
Attach the Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Charge the Battery..........................11
Using the Toddler Quad . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating the Toddler Quad . . . . . . . . . . . . . . . . . . 12
Re-Charge Interval and Time ..................13
Battery Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Battery Replacement and Disposal . . . . . . . . . . . . . 14
Maintenance .................................15
Troubleshooting Guide .........................16
Services, Repairs and Parts ......................18
Warranty....................................19
Contact Information ...........................21
Contents
iii

The following safety hazards may result in serious injury or death to the
user of the Toddler Quad:
• This product contains small parts that are for adult assembly only. Keep
small children away when assembling. Remove and dispose
of all protective material and poly bags before assembly. Be sure
to remove all packaging materials and parts from underneath the
car body.
• Riding the vehicle without a helmet. Riders must always wear a tted
helmet that complies with U.S. Consumer Product Safety Commission
(CPSC) Standard CFR 1203.
• Battery posts, terminals and related accessories contain lead and lead
compounds (acids) chemicals known to the state of California to cause
cancer, reproductive harm, and are toxic and corrosive. Never open
the battery.
• Body parts such as hands, legs, hair and clothing can get caught in
moving parts. Never place a body part near a moving part or wear
loose clothing while using the vehicle. Always wear shoes when using
the vehicle.
• Using the vehicle near streets, motor vehicles, drop-offs such as: steps,
water (swimming pools) or other bodies of water, sloped surfaces, hills,
wet areas, ammable vapors, in alleys, at night or in the dark could
result in an unexpected accident. Always use the vehicle in a safe,
secure environment with continuous adult supervision.
• Using the vehicle in unsafe conditions such as snow, rain, loose dirt,
mud, sand or ne gravel may result in unexpected action such as tip
over and skidding.
• Using the vehicle in an unsafe manner. Examples include but are not
limited to:
a. Pulling the vehicle with another vehicle or similar device
b. Allowing more than one rider
c. Pushing the user from the back
d. Traveling at an unsafe speed
Always use common sense and safe practices when using the vehicle.
This product contains or emits chemicals known to the state of California
to cause cancer or birth defects or other reproductive harm.
Safety
WARNING!
1

• Use of a battery or charger other than the supplied Kid Trax
Toys 6V rechargeable battery and charger may cause a re or
explosion. Only use the supplied Kid Trax Toys 6V rechargeable
battery and charger with the vehicle.
• Using the Kid Trax Toys 6V rechargeable battery and charger
for any other product may result in overheating, re or
explosion. Never use the Kid Trax Toys 6V rechargeable
battery and charger with another product.
• Explosive gases are created during charging. Charge the battery
in a well ventilated area. Do not charge the battery near heat
or ammable materials.
• Contact between the positive and negative terminals may
result in re or explosion. Avoid direct contact between the
terminals. Picking up the battery by the wires or charger can
cause damage to the battery and may result in a re. Always
pick up the battery by it’s case or handles.
• Liquids on the battery may cause re or electric shock. Always
keep all liquids away from the battery and keep the battery
dry.
• Contact or exposure to battery leakage (lead acid) may cause
serious injury. If contact or exposure occurs immediately call
your physician. If the chemical is on the skin or in the eyes,
ush with cool water for 15 minutes. If the chemical was
swallowed, immediately give the person water or milk. Do not
give water or milk if the patient is vomiting or has a decreased
level of alertness. Do not induce vomiting.
• DO NOT mix old and new batteries
• DO NOT mix alkaline, standard (carbon-zinc) or rechargeable
(nickel-cadmium) batteries
The following safety hazards may result in serious injury or death to the
user of the Toddler Quad:
• Battery posts, terminals and related accessories contain lead
and lead compounds (acid), chemicals known to the State of
California to cause cancer, reproductive harm and are toxic
and corrosive. Never open the battery.
• Tampering or modifying the electric circuit system may cause
a shock, re or explosion and permanently damage the
system. Exposed wiring, circuitry in the charger may cause
electric shock. Always keep the charger housing closed.
The following safety hazards may result in serious injury or death to the
user of the Toddler Quad:
Battery Warnings
WARNING!
2

User Requirements
The suitable age range for a child using the Toddler Quad is 18 months
and up. The maximum weight of the child is 44 lbs (20 kgs)
Before using the Toddler Quad the child must understand the vehicle
controls and safety issues. They must also demonstrate the capability to
handle the vehicle and operate its controls. It is the responsibility of the
adult to educate the child, determine if they are t to operate the vehicle,
and supervise the vehicle’s use.
Here are basic safe riding rules you should read aloud to your child and
anyone who may ride the Toddler Quad:
• An adult must always supervise a child that is riding the
Toddler Quad.
• Children under 18 months of age should not be allowed to use
the vehicle.
• Always sit in the seat when using the vehicle.
• Keep your hands, hair and clothes away from moving parts.
Always wear shoes when riding the vehicle.
• Only one rider is allowed at a time.
• Don’t drive the vehicle into loose dirt, mud, sand or ne gravel.
Driving the vehicle into loose dirt, mud, sand, or ne gravel may
damage the gear box inside the vehicle.
• Only drive on level ground. Don’t go near water, drop-offs or up
and down steep slopes.
• Do not drive the vehicle indoors or around obstructions.
• Do not drive the vehicle on streets or near cars.
3

Toddler Quad
Body Includes:
Kid Trax 6v battery
Seat
Battery
charger
Handlebar assembly
with steering rod and
wire connector
Parts
Before you begin: Check that you have all parts and hardware. Most
hardware will come attached to the part. Remove the hardware before each
assembly step.
4
Nut for steering rod
Washer for steering rod
Nut for wheel install (4)
Washer for wheel install (8)
Screw for seat
Screws for headlights (2)
Rear Axle
Spacers (8)
Wheel
(4)
Headlights
Wheel Cap
(4)
Hubcap Cap
(4)
Hex wrench

Assembly
Attach the headlights
1. Turn the headlights upside down, and align the holes on the underside
of the headlight assembly with the pins on the headlight bracket.
2. Insert screws in the two hole locations on the headlight assembly, and
tighten the screws.
Carefully place the toddler Quad body on its side, and work from
the side of the body while performing the following steps.
Tip!
5
1
2

Attach the Steering
Rod and Handlebars
1. Insert the steering rod
down through the hole
on top of the car body.
The tabs on the base of
the handlebars should t
into the slots in the
handlebar hole.
2. The curve of the steering
rod should insert into the
slot between the steering
bracket. The end of the
steering rod should insert
into the hole on the
bottom of the steering
bracket.
3. Place the washer over
the bottom of the
steering rod and secure
with the nut.
Note: The washer
and bolt will come
attached to bottom of
the steering column.
4. Fasten the nut to the
end of the steering rod
and tighten with the
hex wrench.
5. Attach the wire connector
coming from the steering
column to the wire
connector coming from the
underside of the car body.
6
handlebar
slot
handlebar
tab
steering rod
washer
nut
hex wrench
Steering
rod slot
Steering
rod hole
2
1
5
3
4

Attach the Front Wheels
1. Using the hex wrench, remove the nut from the axle. Then remove the
small washer. Note: Leave the large washer on the axle.
2. Slide the wheel spacer onto the front axle.
3. Slide the front wheel all the way onto the axle until it meets with the
wheel spacer.
4. Slide the second spacer over the axle until it meets the wheel.
5. Align the tabs on the hubcap with the slots in the wheel. Press the
hubcap into the wheel until it snaps into place.
6. Slide the small washer onto the axle.
7. Place the nut onto the end of the axle and tighten with the hex wrench.
8. Line up the tabs on the wheel cap with the slots in the Hubcap. Press the
wheel cap into place on the hubcap.
9. Repeat steps 1-8 for the remaining front wheel.
7
Small
Washer
Wheel
Cap
Hub
Cap
6 85
4
Large
Washer
Spacer
Spacer
1
2
7
Nut
Wheel
3
Hex
Wrench

Installing the Rear Axle
1. Cut the strap holding the gearbox into place. Remove the cut strap from
the axle slot.
2. Slide the rear axle through the body of the quad and gearbox until the
axle stop meets the body of the quad.
3. Insert the tab on the axle stop into the body of the quad.
4. Ensure that the gearbox ts tightly against the body of the quad before
continuing onto the installation of the rear wheels.
Rear Axle Gearbox
8
2
3
4
Axle
Stop
1

Attach the Rear Wheels
1. Slide a washer onto the left rear axle, or the side without the motor
and gearbox.
2. Slide the wheel spacer onto the axle until it meets the washer.
3. Slide the rear wheel all the way onto the axle until it meets with the
wheel spacer.
4. Slide the second spacer over the axle until it meets the wheel.
5. Align the tabs on the hubcap with the slots in the wheel. Press the
hubcap into the wheel until it snaps into place.
6. Slide the second washer onto the axle.
7. Place the nut onto the end of the axle and tighten with the hex wrench.
8. Align the tabs on the wheel cap with the slots in the hubcap. Press the
wheel cap into the hubcap until in snaps into place.
9. Repeat steps 1-8 for installing the right rear wheel.
9
Washer
Washer
Wheel
Cap
Hub
Cap
7 95
4
Spacer
Spacer
2
1
8
Nut
Wheel
3
Hex
Wrench

Connect the Battery to the Motor
1. Attach the red connectors located in the battery compartment.
Note: This connection will only need to be made once. The battery is
charged from the charger port located on the back of the toddler Quad.
Attach the Seat
2. Slide the tab on the front of the seat into the slot in the front of the Quad
body (under the handlebar base).
3. Secure the seat to the Quad body by inserting the screw into the back of
the seat and tightening the screw.
10
2
3
1

11
Charge the Battery
1. Plug the charger connector into the battery charger port on the back of
the toddler Quad between the two wheels. Only use the Kid Trax toys 6V
charger included with the toddler Quad (Input: AC 120V, 60Hz
Output: DC 6V).
2. Plug the battery charger into a standard 120V wall outlet. Note: The
charger may feel warm during charging. This is normal and not a cause
for concern.
3. After charging is complete (at least eight hours, but not more than sixteen
hours, with the rst charge taking about 10-12 hours) unplug the charger
from the wall outlet.
4. Unplug the battery connector from the charger port.
Back view of the
Toddler Quad
2
1

Important! Before using the Toddler Quad for the rst time the battery
needs to be charged for at least 10 to 12 hours. Only an adult who has read
and understands the safety warnings (see Assembly) should handle, charge
or recharge of the battery. Read the Assembly and Maintenance sections
before use of the vehicle.
Using the Toddler Quad
Operating the Toddler Quad
1. Steering wheel: Use to steer the car right or left. Hold onto the steering
wheel at all times.
2. Power switch: Turns the vehicle on and off. The power switch must be
pressed and held in the down position for the car to drive forward.
• Drive: press and hold in the down position
• Brake: release switch
12
1
2

Re-Charge Interval and Time
Important!
• Damage to the battery may occur if it is allowed to drain completely.
Do not allow the battery to drain completely.
• Check the battery and charger (supply cord, connector) for wear and
damage before charging. Do not charge the battery if damage has
occurred. Only replace with a Kid Trax Toys 6V rechargeable battery
and charger.
The battery should be charged after each use, or if not used regularly, once
a month at a minimum. Charge the battery between 8 and 10 hours.
Do not charge the battery for more than 16 hours. Failure to charge the
battery as directed would cause permanent damage to the battery and void
the warranty.
Battery Storage
Do not leave the battery connected in the vehicle for long period of times
while not being used. This may drain the battery completely and cause
permanent damage. Disconnect the battery connectors from the battery
when the vehicle is not going to be used for a long period of time.
It is best to leave the battery in the battery compartment when the vehicle
is being stored for long periods. Follow these guidelines if the battery is
removed:
• Store the battery where temperatures are between -10° F (-24° C
and 75° F (24° C)
• Store the battery on a wood surface. Do not place the battery
on cement oors for extended periods. This will result in battery
discharge.
• Wipe the battery clean with a dry cloth prior to storage.
• Charge the battery once every month for eight to sixteen hours.
13

Important! Recycle the dead battery responsibly. The battery contains
lead acid (electrolyte) and must be disposed of properly and legally. It
is illegal in most areas to incinerate lead acid batteries or dispose of
them in landlls. Take it to a federal or state-approved lead acid battery
recycler, such as a Kid Trax Toys authorized service
center or your local automotive battery retailer.
Do not throw the battery away
with your regular household trash!
6. Replace the battery with a Kid Trax
Toys 6V battery. Replacement
batteries are available through
Kid Trax customer service center.
7. Reconnect the battery connectors.
8. Place the battery cover over
the battery and fasten with
the screws you removed
in step 3.
9. Fasten the seat into place.
Battery Replacement and Disposal
The KidTrax Toys 6V battery will eventually lose the ability to hold a
charge. Depending on the amount of use, and varying conditions, the
battery should operate for one to three years. Follow these steps to
replace and dispose the battery:
1. Remove the Quad seat, by removing the screw on the front of the seat
and lifting the seat up and off.
2. Disconnect the red battery connectors.
3. Remove the screws on the battery cover and remove the cover.
4. Carefully lift the battery out of the battery compartment.
• Depending on the condition of the battery (i.e.: leakage) you may
want to wear protective gloves before removal.
• Do not lift the battery by its connectors or cables
5. Place the dead battery in a plastic bag.
14
2
3
1

Maintenance
The toddler Quad should be checked for damage, missing or badly worn
parts before use.
• Check the tightness of the fasteners before each use.
• Check the tightness of the wheels.
• Ensure the battery is securely in place before use
• Occasionally use lightweight oil to lubricate moving parts such as
wheels and steering linkage. Do not use oil on plastic or nylon parts. No
lubrication is required.
• Store the vehicle indoors or cover it with a tarp to protect it from
the wet weather. Keep it away from sources of heat, such as stoves and
heaters.
• Clean the vehicle with a soft, dry cloth. To restore shine to plastic parts,
use a non-wax furniture polish. Do not use car wax, abrasive cleaners
or wash the vehicle with soap and water. Water will damage the motor,
electrical system and battery.
• KidTrax Toys recommends that you take the vehicle to an authorized
service center for periodic maintenance and service. Call Kid Trax Toys
Consumer Relations at 877-741-6154 for an authorized service center.
15

Troubleshooting Guide
The following are examples of potential problems. Completely read through
this manual and the troubleshooting guide table before calling Kid Trax Toys
Consumer Relations. If you still need help resolving the problem please call
877-741- 6154.
Kid Trax Toys recommends that you take the vehicle to an authorized
service center for periodic maintenance and service.
Call the number listed above for the closest center to you.
Problem Possible Cause Remedy
Vehicle does
not run
Battery low on power Recharge battery (see Battery:
Recharge Interval and Time)
Thermal fuse has
tripped
Let the vehicle rest for 5 to
10 minutes before continuing
normal operation. (see
Maintenance: General)
Wheel nuts are loose Tighten wheel nuts (see
Maintenance: General)
Battery connector or
wires are loose
Check that the battery
connectors are rmly plugged
into each other. If wires are
loose around the motor call
Consumer Relations at 877-741-
6154 for an authorized service
center
Battery is dead Replace battery (see Battery:
Replacement and Disposal)
Electrical system is
damaged
Call Consumer Relations at
877-741-6154 for an authorized
service center
Motor is damaged Call Consumer Relations at
877-741-6154 for an authorized
service center
Vehicle does
not run very
long
Battery is under
charged
Check that the battery
connectors are rmly
plugged into each other
when recharging (see Battery:
Recharge Interval and Time)
16

17
Problem Possible Cause Remedy
Vehicle does not
run very long
Battery is old Replace battery (see
Battery: Replacement and
Disposal
Vehicle runs
sluggishly or
beeping occurs
Battery low on power Recharge battery (see
Battery: Recharge Interval
and Time)
Battery is old Replace battery (see
Battery: Replacement and
Disposal
Vehicle is overloaded Reduce weight on vehicle
(see User Requirements
and Safety Warnings)
Vehicle is being used in
harsh conditions
Operate the vehicle level
ground and rm surfaces
(see User Requirements
and Safety Warnings)
Vehicle needs
a push to go
forward
Poor contact of wires or
connectors
Check that battery
connectors are rmly
plugged into each other.
If wires are loose around
the motor call Consumer
Relations at 877-741- 6154
for an authorized service
center
“Dead Spot” on motor A dead spot means
the electric power is not
being delivered to the
terminal connection and
the vehicle needs repair.
Call Consumer Relations
at 877-741-6154 for an
authorized service center
Loud grinding or
clicking noises
coming from
motor or gear box
Motor or gears are
damaged
Call Consumer Relations
at 877-741-6154 for an
authorized service center