Pacific energy FP25 Assembly instructions

071118-40 FP25 100001385
INSTALLATION
AND OPERATING
INSTRUCTIONS
SAFETY NOTICE
If this replace is not properly installed,
a house re may result. For your safety,
follow the installation instructions.
Contact local building or re ofcials about
restrictions and installation inspection
requirements in your area.
IMPORTANT:
THESE INSTRUCTIONS ARE TO
REMAIN WITH THE HOMEOWNER.
PLEASE SAVE THESE INSTRUCTIONS.
MODEL: FP25, FP25AR
ZERO CLEARANCE WOOD
FIREPLACE
SERIAL #
TESTED and LISTED to CAN/ULC
S610-M87 AND UL 127
Meets the Environmental Protection Agency's
May 2015 Particulate Emission Standards
Visit www.pacificenergy.net for the most recent version of this manual

Rating Label .................................................................... 3
Rating label location.................................................. 3
Efciency and BTU Output ....................................... 3
Safety and Maintenance .................................................. 4
Maintenance Checks ....................................................... 6
Weekly....................................................................... 6
Monthly ..................................................................... 6
When Cleaning the Chimney System........................ 6
Ash Removal ............................................................. 6
Disposal of Ashes ..................................................... 6
Blowers ..................................................................... 6
Bafe ......................................................................... 7
Bafe Removal ......................................................... 7
Secondary Air Box Cleaning ..................................... 7
Glass Cleaning .......................................................... 7
Chimney Smoke and Creosote Formation ...................... 8
Chimney Fires .......................................................... 8
In the event of a Chimney Fire .................................. 8
Preventing a Chimney Fire ........................................ 9
Operation ......................................................................... 9
Wood Selection......................................................... 9
DO NOT BURN THESE MATERIALS......................... 9
How to Test Your Wood........................................... 10
Lighting a Fire.......................................................... 10
Normal Operation.................................................... 10
Curing of the paint nish......................................... 11
Health Warning. ...................................................... 11
Restarting After Extended or Overnight Burns ....... 11
Over Firing............................................................... 11
Proper Draft............................................................. 11
Ash Removal ........................................................... 12
Disposal of Ashes ................................................... 12
Bafe Removal .............................................................. 13
Secondary Air Box Cleaning ................................... 13
Glass Cleaning ........................................................ 14
Blower Replacement ..................................................... 14
Fireplace Installation ...................................................... 15
Locating your Fireplace........................................... 15
Mobile Home Installation notes: ............................. 15
Crate Removal ........................................................ 15
Dimensions .................................................................... 16
Fireplace Clearances and Dimensions.................... 16
Minimum Framing Dimensions ...................................... 17
Framing Kit Installation .................................................. 18
Assembly................................................................. 18
Installing the unit into the chase ............................. 18
Chimney Installation ...................................................... 19
Offset Chimney: ..................................................... 20
Masonry Chimney: .................................................. 21
Combustion Air .............................................................. 22
Installation:.............................................................. 22
Convection Blower Wiring ............................................. 23
Ember Protection .......................................................... 24
Safety Strip ............................................................. 24
Ember Protector...................................................... 24
Option: Remote Heat Duct Kit Installation .................... 25
Replacement Parts ........................................................ 26
Ducting Options ............................................................ 27
Duct Installation ...................................................... 28
Remote Heat Kit Wiring ................................................. 30
Finshing The Chase ....................................................... 31
Mantel and Finishing Clearances .................................. 32
Mantel Clearances and Dimensions ....................... 32
Firebrick Installation Instructions ................................... 33
Troubleshooting ............................................................. 34
Replacement Parts ........................................................ 35
Waranty Information ...................................................... 36
LTD Lifetime Coverage (10 years) .......................... 36
3 Year Comprehensive ............................................ 36
Conditions .............................................................. 36
Porcelain ...........................................................36
Glass.................................................................36
Exclusions ............................................................... 36
Table of Contents
2100001385_071118-40
FP25

PLEASE SAVE THESE INSTRUCTIONS
This manual describes the installation and operation of the Pacic Energy, FP25 Freestanding wood heater.
This heater meets the 2015 U.S. Environmental Protection Agency's crib wood emission limits for wood heaters sold
after May 15, 2015. Model FP25: 3.5 g/hr.
Under specic test conditions this heater has been shown to deliver heat at rates ranging from 12,700 to 30,150 Btu/hr.
SAFETY NOTICE: If this heater is not properly installed, a house re may result. For your safety, follow the installation
instructions. Contact local building or re ofcials about restrictions and installation inspection requirements in you area.
Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result
in property damage, bodily injury, or even death.
Experience will give you the right settings for proper combustion and efcient burning. Remember the correct air inlet
setting is affected by variables such as type of wood, outside temperature, chimney size and weather conditions. With
practice, you will become procient in operating your heater and will obtain the performance for which it was designed.
EPA Certied Emissions 3.5 grams per hour
LHV Tested Efciency 1 72.6%
HHV Tested Efciency 2 67.2%
EPA BTU Output 3 12,700 to 30,150 btu/hr
Peak BTU/Hr Output 4
Maximum Wood Length 17 inches
Ideal Wood Length 16 inches
Fuel Seasoned Cord wood
1 Weighted Average Lower Heating Value (LHV) efciency as
tested using CSA B415 Performance testing of solid-fuel-
burning heating appliances. LHV assumes the moisture is
already in a vapour state so there is no loss of energy
2 Weighted Average Higher Heating Value (HHV) efciency
as tested using CSA B415 Performance testing of solid-fuel-
burning heating appliances. HHV includes the energy required
to vaporize the water in the fuel
3 The range of BTU outputs is based on efciency using CSA
B415 Performance testing of solid-fuel-burning heating appli-
ances and burn rates from the low and high EPA tests using
Douglas Fir dimensional lumber.
4 The Peak BTU/hr is based on efciency using CSA B415
Performance testing of solid-fuel-burning heating appliances,
the Maximum one hour High burn rate from the High Burn EPA
test and the BTU content of cord wood (8600 btu/lb).
Efficiency and BTU Output
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Safety and Maintenance
NOTE: WE STRONGLY RECOMMEND THAT SMOKE AND CARBON MONOXIDE DETECTORS BE
INSTALLED IN THE AREA WHERE THE HEATER IS TO BE INSTALLED.
If smoke detectors have been previously installed, you may notice that they are operating more frequently.
This may be due to curing of stove paint or fumes caused by accidentally leaving the re door open. Do not
disconnect the detectors.
1. Burn only, dry and well seasoned cord wood. The denser or heavier the wood when dry, the greater its
heat value. This is why hardwoods are generally preferred. Green or wet wood should not be used, it will
reduce heat output, as well as, contribute signicantly to creosote buildup.
WARNING: NEVER USE CHEMICALS OR ANY OTHER VOLATILE LIQUID TO START A FIRE. DO
NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA, OR ENGINE OIL.
WE STRONGLY RECOMMEND THAT SMOKE DETECTORS BE INSTALLED.
WARNING: This unit is not designed to be operated with the ring door open. In addition to the obvious
hazard of sparks landing on combustibles, an open re door will cause the heater to draw excess air from
the living space and possibly cause suffocation.
2. Remove ashes frequently. Embers can roll out the door and create a re hazard. Maintain a 1”(25mm)
minimum ash base.
3. The area where boost combustion air enters the rebox must be kept clear of excessive ash buildup
which will block air ow. This area is at the front of the rebox.
4. If glass becomes darkened through slow burning or poor wood, it can be cleaned with replace glass
cleaner when the replace is cold. Never scrape with an object that might scratch the glass. The type and
amount of deposit on the glass is a good indication of the ue pipe and chimney buildup. A light brown
dusty deposit that is easily wiped off usually indicates good combustion and dry, well-seasoned wood and
therefore relatively clean pipes and chimney. On the other hand, a black greasy deposit that is difcult to
remove is a result of wet and green wood and too slow a burning rate. This heavy deposit is building up as
quickly in the chimney.
5. Establish a routine for the fuel, wood burning and ring technique. Check daily for creosote buildup until
experience shows how often you need to clean to be safe.WARNING: ONLY USE MATERIALS AND
COMPONENTS SUPPLIED OR SPECIFIED BY THE MANUFACTURER WHEN DOING MAINTENANCE
OR REPLACEMENTS. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED
FOR USE WITH THIS FIREPLACE.
6. DOOR GASKETS - The gasket used by Pacic Energy (7/8”(22mm) medium density breglass rope)
requires only light pressure to seal. This will prolong seal life. It is important that the door seal be main-
tained in good condition. Periodically inspect seals and replace if necessary.
7. DOOR GLASS - Replacement glass can be obtained from your dealer. Use 11 3/8” (289mm) x 21 5/8”
(549mm) x 5 mm ceramic glass only.
WARNING: DO NOT SUBSTITUTE GLASS WITH ANY OTHER TYPE MATERIAL OTHER THAN CERAMIC
GLASS
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WARNING: DO NOT SLAM LOADING DOOR OR OTHERWISE IMPACT GLASS. WHEN CLOSING
DOOR, MAKE SURE THAT NO LOGS PROTRUDE TO IMPACT THE GLASS. IF THE GLASS
GETS CRACKED OR BROKEN, IT MUST BE REPLACED BEFORE USING THE FIREPLACE.
WARNING: OVER FIRING THE APPLIANCE WILL SHORTEN THE LIFE OF THE PRODUCT.
FAILURE TO RECTIFY AN OVER FIRING CONDITION CAN BE HAZARDOUS AND MAY VOID THE
MANUFACTURER’S WARRANTY.
To remove broken glass,remove the door gasket and clean out the screw heads. Remove the screws that
hold the retainers and remove the retainers, noting position for reassembly. Remove all particles of glass.
Be careful as they are very sharp. Install new glass complete with gasket. Replace retainers, screws and
gasket.
CAUTION:
DO NOT OVERTIGHTEN, TIGHTEN SCREWS HAND TIGHT
DO NOT CLEAN GLASS WHEN HOT
DO NOT USE ABRASIVE CLEANERS ON GLASS
8. Do not store wood within heater installation clearances, or within the space required for fuel loading and
ash removal. Keep the area around the heater clean and free of loose combustibles, furniture, newspa-
pers, etc.
9. Instruct all members of your family on the safe operation of the heater. Ensure they have enough knowl-
edge of the entire system if they are expected to operate it. Stress the section on chimney res and the
importance of following the steps outlined, see "In the event of a Chimney Fire" on page 8
10. Inspect and clean your chimney system at the beginning of the burning season before your rst re and at
least every two months during the burning season. Inspect the interior and exterior of the pipe for defects
and/or damage. Remove and inspect the rain cap. Refer to the chimney system manufacturer’s installation
instructions for the procedure to remove and or replace any necessary components to the chimney sys-
tem.
11. Maintain a distance of 48”(1.2m) to all combustible materials in the room. See "Ember Protector" on page
24 for Floor Protection dimensions.
5
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Maintenance Checks
Check the following parts for damage such as cracks, excessive corrosion, burned out sections and exces-
sive warping: (See website for descriptions and more detail).
Weekly:
• Firebrick - Visual, for cracking.
• Door Gasket - sagging, placement, damage.
Monthly
• Brick rail tabs and brick rails.
• Air riser tube in the back of the rebox.
• Back side of airwash chamber.
• Bafe locking pin.
• Boost manifold cover.
When Cleaning the Chimney System:
• Top bafe board/blanket.
• Bafe.
• Top heat shield and mounting bolt.
• Bafe Gasket.
• Brick Rails.
• Manifold.
Ash Removal
Caution: Ashes are to be removed only when the heater is cold. Whenever ashes get 3 (76mm) to 4 (102mm)
inches deep in your rebox, and when re has burned down and cooled, remove excess ashes. Leave an ash
bed approximately 1” (25 mm) deep on the rebox bottom to help maintain a hot charcoal bed.
Disposal of Ashes
Ashes should be placed in a metal container with a tight tting lid. The closed container of ashes should be
placed outside on a non-combustible oor or on the ground, well away from all combustible materials, pend-
ing nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be
retained in closed container until all cinders have thoroughly cooled. Other waste should not be placed in this
container.
Blowers:
• The blowers should be cleaned out a minimum annually by using a vacumn on the intakes on the side of
the blower to remove any dust and debris. The blower is accessed through the access covers located in
the bottom of the and the air box beneath the rebox.
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Baffle:
• Some warping of the bafe is normal(up to 1/4” or .65cm).
• Replace if the bafe has permanent warping greater than this or has cracking or breakage.
• Please contact your Dealer if you experience any of the damage listed above. Continuing to operate your
replace with broken parts may accelerate damage to other parts
• and may void your warranty.
Baffle Removal See "Bafe Removal" on page 13
The bafe should only be removed when chimney is being cleaned.
DO NOT OPERATE WITH BAFFLE ASSEMBLY OR INSULATION REMOVED.
NOTE: AFTER YOU REMOVE THE BAFFLE, ALWAYS COVER THE BAFFLE AIR TUBE THAT PROVIDES
AIR TO THE BAFFLE. THIS PREVENTS DEBRIS FALLING DOWN THE TUBE.
Secondary Air Box Cleaning
1. The secondary air box is located on the bottom rear of the replace and can be cleaned by removing the
small access panel on the bottom of the rebox just in front of the bafe supply tube. Remove the bricks
to expose the access panel, then remove the 2 screws holding the access panel.
2. Use a vacuum to suck out any debris.
3. Replace the access panel. Replace the gasket if needed.
* MAKE SURE THE GASKET IS IN GOOD SHAPE AND POSITIONED CORRECTLY. IF IT IS DAMAGED
THEN IT MUST BE REPLACED.
Glass Cleaning
If glass becomes darkened through slow burning or poor wood, it can readily be cleaned with replace glass
cleaner when the replace is cold. Never scrape with an object that might scratch the glass. The type and
amount of deposit on the glass is a good indication of the ue pipe and chimney buildup. A light brown dusty
deposit that is easily wiped off usually indicates good combustion and dry, well-seasoned wood and there-
fore relatively clean pipes and chimney. On the other hand, a black greasy deposit that is difcult to remove is
a result of wet and green wood and too slow a burning rate. This heavy deposit is building up as quickly in the
chimney.
7
100001385_071118-40 FP25

Chimney Smoke and Creosote Formation
When wood is burned slowly, it produces tar and other organic vapours, which combine with expelled mois-
ture to form creosote. The creosote vapours condense in the relatively cool chimney ue of a slow burn-
ing re. As a result, creosote residue accumulates on the ue lining. When ignited, this creosote makes an
extremely hot re. The chimney connector and chimney should be inspected periodically (at least once every
two months) during the heating season to determine if a creosote buildup has occurred. If creosote has accu-
mulated (3 mm. or more), it should be removed to reduce the risk of a chimney re.
1. Highest smoke densities and emissions occur when a large amount of wood is added to a bed of hot
coals and the air inlet is closed. The heated wood generates smoke, but without ample air, the smoke
cannot burn. Smoke-free, clean burning requires small fuel loads, two or three logs at a time or 1/4 to 1/2
of fuel load and leaving the air inlet relatively wide open, especially during the rst 10 to 30 minutes after
each loading, when most of the smoke generating reactions are occurring. After 30 minutes or so, the air
inlet can be turned down substantially without excessive smoke generation. Wood coals create very little
creosote-producing smoke.
The cooler the surface over which the wood smoke is passing, the more creosote will be condensed. Wet or
green wood contributes signicantly to creosote formation as the excess moisture that is boiled off cools the
re, making it difcult for the tars and gases to ignite, thus creating dense smoke and poor combustion. This
moisture-laden smoke cools the chimney, compounding the problem by offering the smoke the ideal place to
condense. In summary, a certain amount of creosote is inevitable and must be lived with. Regular inspection
and cleaning is the solution. The use of dry, seasoned wood and ample combustion air will help to minimize
annoying smoke emissions and creosote buildup.
Chimney Fires
The result of excessive creosote buildup is a chimney re. Chimney res are dangerous. Temperatures inside
the chimney can exceed 2000°F (1093˚C). This causes much higher than normal temperatures on its exterior
surfaces. Thus ignition of nearby or touching combustible material is more likely during a chimney re. Proper
clearances are critical during such a re.
Chimney res are easy to detect; they usually involve one or more of the following:
• Flames and sparks shooting out of the top of the chimney.
• A roaring sound.
• Vibration of the chimney.
Contact your local municipal or provincial re authority for further information on how to handle a chimney
re. It is most important that you have a clearly understood plan on how to handle a chimney re.
In the event of a Chimney Fire
1. Prepare to evacuate to ensure everyone’s safety. Have a well understood plan of action for evacuation.
Have a place outside where everyone is to meet.
2. Close the air control on the replace.
3. Call your local re department. Have a re extinguisher handy.
4. After the chimney re is out, the chimney must be cleaned and checked for stress and cracks before
starting another re. Also check combustibles around the chimney and the roof.
• - The services of a competent or certied installer, (certied by the Wood Energy Technical Training
program (WETT) - in Canada, Hearth Education Foundation (HEARTH) - in U.S.A.,) are strongly recom-
mended.
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Preventing a Chimney Fire
There are three things you can do to prevent chimney res:
1. Do not let creosote build up to a point where a chimney re is possible.
2. Do not have res in the heater that may ignite chimney res. These are very hot res, such as when burn-
ing household trash, cardboard, Christmas tree limbs, or even ordinary fuel wood; (e.g.. with a full load on
a hot bed of coals and with the air control open for long period of time.)
3. Regular inspections and cleaning.
CAUTION: Never use gasoline, gasoline type lantern fuel, kerosene, charcoal lighter uid or similar liquids to
start or "freshen up" a re in this heater. Keep all such liquids well away from the heater while it is in use.
CAUTION: Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
Your PACIFIC ENERGY wood heater is designed for many years of trouble free operation. Over ring the
appliance will shorten the life of the product. Failure to rectify an over ring condition can be hazardous and
may void the manufacturer's warranty.
Wood Selection
This heater is designed to burn natural wood only. Higher efciency and lower emissions generally result when
burning air-dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
Wood should be properly air dried (seasoned) for six months or more. Wet or undried wood will cause the re
to smoulder and produce large amounts of smoke and creosote. Wet wood also produces very little heat and
tends to go out often. Wood should be stored under cover away from open ame or heat sources.
Operation
Salt water wood * Treated wood
Wet or green wood Coal/charcoal
Garbage* Solvents
Lawn clippings/yard waste Unseasoned wood
Railroad ties Manure or animal remains
Materials containing plastic Materials containing asbestos
Construction or demolition debris Materials containing rubber, including tires
Paper products, cardboard, plywood, or
particleboard.
Waste petroleum products, paints or paint thinners,
or asphalt products
* These materials contain chlorides which will rapidly destroy metal surfaces and void warranty.
DO NOT BURN THESE MATERIALS
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Burning these materials may result in the release of toxic fumes or render the heater ineffective and cause
smoke.
The prohibition against burning these materials does not prohibit the use of re starters made from paper,
cardboard, saw dust, wax and similar substances for the purpose of starting a re in an affected wood heater.
Do not burn anything but wood. Other fuels, eg. charcoal, can produce large amounts of carbon monoxide, a
tasteless, odorless gas that can kill. Under no circumstances should you attempt to barbecue in this heater.
• DO NOT STORE/PLACE WOOD WITHIN THE STOVES INSTALLATION CLEARANCES, INCLUDING IN
FRONT OF THE UNIT.
• DO NOT STORE WOOD UNDER THE UNIT / BETWEEN THE LEGS.
How to Test Your Wood
Add a large piece of wood to the stove when it has a good large bed of coals. It is dry if it is burning on more
than one side within one minute. It is damp if it turns black and lights within three minutes. If it sizzles, hisses
and blackens without igniting in ve minutes it is soaked and should not be burnt.
Lighting a Fire
WARNING: Never use chemicals or any other volatile liquid to start a fire.
1. Adjust air control to “High” position (all the way to the left) and open door.
2. Place crumpled newspaper in the centre of the heater and crisscross with several pieces of dry kindling.
Add a few small pieces of dry wood on top.
3. Ignite the paper and leave the door ajar approximately 1/2"(13mm) - 1"(25mm) until the wood kindling is
fully engulfed in ame.
4. After the kindling is fully engulfed add a few small logs. Close door.
5. Begin normal operation after a good coal base exists and wood has charred.
Normal Operation
WARNING: This wood heater has a manufacturer-set minimum low burn rate that must not be altered.
It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner
inconsistent with the operating instructions in this manual.
1. Set air control to a desired setting. If smoke pours down across the glass (waterfall effect) this indicates
you have shut the control down too soon or you are using too low a setting. The wide range control makes
nding the desired setting for your application easy. As every home's heating needs vary (ie. insulation,
windows, climate, etc.) the proper setting can only be found by trial and error and should be noted for
future burns.
2. To refuel, adjust air control to “High” position(all the way to the left), and give the re time to brighten.
Open the door slowly, this will prevent backpufng or ame roll-out.
3. Use wood of different shape, diameter and length ( recommended 16"(406mm)). Load your wood and try
to place the logs so that the air can ow between them. Always use dry wood.
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4. Do not load fuel to a height that exceeds 7 1/2" from the rebox oor or in such a manner that would be
hazardous when opening the door.
5. For extended or overnight burns, unsplit logs are preferred. Remember to char the wood completely on
"High" setting before adjusting air control to the "Low" setting for overnight burn.
Curing of the paint finish
See Stove Bright user guide. When burning your stove for the rst 2-3 times it is very important that the room
be well ventilated. Open all windows and doors. Smoke and fumes caused by the curing process may cause
discomfort to some individuals.
Health Warning.
The smoke from the curing process displaces oxygen. Small children, elderly folks and persons with existing
breathing problems should vacate the area during the hot burn to avoid the discomfort of lost oxygen. The
smoke is primarily Carbon Dioxide, and therefore non-toxic but uncomfortable.
WARNING: Always keep loading door closed when burning. This heater is not designed for open door
burning.
WARNING: No alteration or modification of the combustion air control assembly is permitted. Any
tampering will void warranty and could be very hazardous.
WARNING: Do not use grates or andirons to elevate the fuel. Burn directly on the fire bricks. Replace
broken or missing bricks. Failure to do so may create a hazardous condition.
Restarting After Extended or Overnight Burns
1. Open door and rake hot embers towards the front of the heater. Add a couple of dry, split logs on top of
embers, close door.
2. Adjust air control to high and in just a few minutes, logs should begin burning.
3. After wood has charred, reset air control to desired setting.
4. To achieve maximum ring rate, set control to “High” position(all the way to the left). Do not use this set-
ting other than for starting or preheating fresh fuel loads.
Over Firing
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design
specifications can result in permanent damage to the heater and chimney.
Over ring can be caused by operating the unit with the door open, damage to door gaskets allowing excess
air to enter the rebox, the use of kiln dried lumber, mill ends or paper waste and prolonged or continual use
on a high burn setting.
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Proper Draft
Operation with the door open can cause excessive smoke. Do not operate this unit in a manner that will
cause excessive smoke.
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too
much draft may cause excessive temperatures in the appliance. An uncontrollable burn or a glowing red stove
part or chimney indicates excessive draft. Inadequate draft may cause backpufng into the room and plug-
ging of the chimney. Smoke leaking into the room through appliance and chimney connector joints indicates
inadequate draft.
Ash Removal
Caution: Ashes are to be removed only when the heater is cold. Whenever ashes get 3 to 4 inches deep in
your rebox, and when re has burned down and cooled, remove excess ashes. Leave an ash bed approxi-
mately 1" (25 mm) deep on the rebox bottom to help maintain a hot charcoal bed for future res.
Optional Ash Cleanout system(NA): The ash dump handle is located under the ash lip on the left hand side
behind the lower grill. To operate ash dump, remove the lower grill, pull handle out 1/2"(13mm) and turn
clockwise. This will unlock the ash dump and allow it to open. Hold handle open while pulling ashes into the
opening. Avoid large embers as these still contain heat value. Release handle and push in to lock. Ensure ash
dump door is properly engaged. Fill the cavity with the remaining ash level with the rebox oor. Lift and pull
out ashpan and discard ashes into metal container. Replace ashpan and ensure it is seated properly.
Do not burn with ash dump door open. Doing so will create a hazardous condition. Always leave about
1"(25mm) of ash when cleaning.
Disposal of Ashes
Ashes should be placed in a metal container with a tight tting lid. The closed container of ashes should
be placed on a non-combustible oor or on the ground, well away from all combustible materials, pend-
ing nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be
retained in closed container until all cinders have thoroughly cooled. Other waste should not be placed in this
container.
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Baffle Removal
DO NOT OPERATE WITH BAFFLE ASSEMBLY OR INSULATION REMOVED.
WARNING: AFTER YOU REMOVE THE BAFFLE, ALWAYS COVER THE TOP OF THE BAFFLE AIR TUBE
LOCATED IN THE REAR OF THE FIREBOX. THIS PREVENTS DEBRIS FALLING DOWN THE TUBE.
FAILURE TO DO SO WILL RESULT IN POOR OPERATION AND POSSIBLE DAMAGE TO FIREPLACE
COMPONENTS.
Remove retaining pin located just beneath the bafe at the rear inside top of the rebox (Figure 1). Lift bafe
up and pull forward to disconnect from the supply tube. Slide the bale to one side and then tilt bafe side-
ways to drop down and remove from rebox. To re-install the bafe, perform the removal steps in the reverse
order. Ensure that the two side pieces of insulation are set tight against the bafe. If the insulation is damaged
during removal, it should be replaced.
Secondary Air Box Cleaning
Caution: Only clean out if debris has fallen down the air tube.
1. The secondary air box access is located on the bottom rear of the replace and can be accessed for
cleaning by removing the two bottom center bricks inside the replace (Figure 2). This will expose the
access cover.
2. Remove the screws securing the access cover to the rebox bottom. Inspect airbox for debris. If debris is
present, carefully use a vacum to suck debris through the hole in the rebox bottom.
3. Replace the cover plate and the bricks.
Bafe tube
Figure 1: Bafe tube.
Access
cover
Figure 2: Draft box clean
out cover.
13
100001385_071118-40 FP25

Glass Cleaning
If glass becomes darkened due to poor burning conditions, it can be cleaned with replace/ceramic glass
cleaner when the replace is cold. Never scrape with an object that might scratch the glass. The type and
amount of deposit on the glass is a good indication of ue pipe and chimney buildup. A light brown dusty
deposit that is easily wiped off usually indicates good combustion and dry, well-seasoned wood and therefore
relatively clean pipes and chimney. On the other hand, a black greasy deposit that is difcult to remove is a
result of green wood or poor draft. NOTE: This heavy deposit is building up just as quickly in the chimney.
Blower Replacement
1. Remove the surround front by lifting and pulling away from the unit. Remove the four screws securing the
back surround to the brackets and set the surround aside carefully to avoid damage.
2. With a 3/8” wrench, loosen the two bolts securing the blower mounting bracket to the unit (Figure 3).
3. Disconnect the two wires leading to the blower motor.
4. Lift the blower mounting bracket up and pull the top out rst and then lift the blower up and out to remove
from the bolts.If replacing the right side blower, then disconnect the two wires leading to the thermo-
switch at this time as well.
5. Remove the three bolts securing the blower to the mounting bracket and replace the blower (Figure 4).
6. Reverse all previous steps to reinstall the new blower. See "Convection Blower Wiring" on page 23 for
wiring diagram.
Bolts
Figure 3: Removing mounting bracket bolts.
Bolts
Figure 4: Blower mounting bolts.
14 100001385_071118-40
FP25

Fireplace Installation
Warning: Under no circumstances is this heater to be installed in a makeshift or "temporary" manner. It may
be red only after the following conditions have been met.
Check with your local re/building authority for any installation code requirements and restrictions in your
area.
• The services of a competent or certied installer, (certied by the Wood Energy Technical Training program
(WETT) - in Canada, Hearth Education Foundation (HEARTH) - in U.S.A.,) are strongly recommended.
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
• WARNING:DO NOT INSTALL IN A SLEEPING ROOM. (MANUFACTURED OR MOBILE HOME ONLY)
Locating your Fireplace
The best location to install your replace is determined by considering the location of windows, doors, and
the trafc ow in the room where the FP25 Fireplace will be located. Allow space in front of the unit for the
Ember Protection and clearances to combustibles. Take into consideration the location of the chimney. Ideally,
you should choose a location where the chimney will pass through the house without cutting oor or roof
joists. See "Fireplace Clearances and Dimensions" on page 16.
The FP25 replace may not be installed in a factory built replace unless tested with the replace.
Wind direction and magnitude can play a factor in the chimney performance. Therefore the chimney out-
let position is important when locating the replace. We recommend, whenever possible, that the chimney
should:
• Penetrate the highest part of the roof.
• Be installed as far as possible from roof offsets, trees or any other obstructions that may cause wind
turbulence or back drafts in the chimney.
• Contain the fewest number of offsets (elbows) possible.
Check the adequacy of the oor by rst estimating the weight of the replace system (approx. 500lbs(227Kg)),
plus the venting. Next measure the area the replace will occupy. Note the oor construction and consult your
local building code to determine if any additional oor support is needed. In most cases, no additional sup-
port is needed for the replace.
The FP25 replace may be installed directly on a combustible oor or on a raised base. A minimum of
84"(2.13m) measured from the base of the appliance to the ceiling is required inside the chase.
Mobile Home Installation notes:
• In the USA: the unit must be installed in accoradance with the requirements of the Department of Housing
and Urban Development (HUD)"Manufactured Home Construction and Safety.
• In Canada: the unit must be installed with access openings into the built in enclosure for inspection
purposes. The access covers must require a household tool to open.
Crate Removal
1. Carefully remove wood top and supports.
2. Remove the screws securing the replace to the pallet(4).
3. Remove from pallet bottom.
15
100001385_071118-40 FP25

Dimensions
45 1/4"
[1150 mm]
41 1/2"
[1055 mm]
10 9/16"
[269 mm]
34 3/4"
[883 mm]
24"
[610 mm]
4”
[102 mm]
56"
[1425 mm]
Unit and standoffs only - Steel framing kit not shown.
Figure 5: FP25 Dimensions.
Fireplace Clearances and Dimensions
Distance to combustible material from the side/back standoffs and framing kit. 0" (0mm)
Ceiling clearance - both in the chase and in the room: from the base of the re-
place to the ceiling.
7’ (2.13m)
Minimum distance of adjacent wall to side of replace door. 22” (560mm)
Minimum distance to (Max) 4” deep side facing from replace door opening. 11 1/2” (292mm)
Minimum width of oor protection from side of door opening. 8” (200mm)
Minimum depth of non-combustible ember protector from the front of the
replace.
16 1/2” (420mm)
Minimum chimney height: minimum total chimney height from replace bottom to
below the chimney rain cap.
15’ (4.6m)
Recommended maximum chimney height (at sea level) from top of replace to
rain cap.
35’ (10.7m)
Maximum unsupported chimney height. 20’ (6.1m)
16 100001385_071118-40
FP25

Minimum Framing Dimensions
The top front framing must be installed
as shown, (Figure 7) with no wood
framing directly in front of the chimney
system
WARNING: The replace must not be
in contact with any insulation or loose
lling material. If you are insulating the
chase, cover the insulation with drywall
or non-combustible panels. Maintain all
proper clearances.
WARNING: Drywall materials are con-
sidered combustible and theIr thick-
ness must be accounted for in your
framing dimensions.
The open volume inside the chase is
required for heat management. Do Not
build a recess, shelves or cupboards
in the area above this replace. Do not
build anything inside this Minimum
chase area.
Do Not insulate the front portion of the
chase above the unit.
24"
610mm
33 3/4"
857mm 96 5/8"
2.45m
23 7/8"
606mm
56 1/2"
1.435m
3 1/8"
79mm
68 3/8"
1.74m
56 1/2"
1.435m
68 3/8"
1.74m
9 3/8"
238mm
NOTE: The framing dimensions shown are the
minimums. Framing dimensions will need
to be adjusted accordingly to accept
drywall/wallboard if used inside enclosure.
Figure 6: FP25 Framing Dimensions.
24”
[610mm]
56 1/2”
[1.435m]
62”
[1.575m]
7’
[2.134m]
Inside Enclosure,
from base of the
unit.
18”
[455mm] 18”
[455mm]
Figure 7: FP 25 framing enclosure.
17
100001385_071118-40 FP25

Item Part # Description Qty.
1 5049.9912 SCREW, TEKS
#8 x 1/2”(13mm)
Pkg 40
2 7746 STUD, TOP/BOTTOM
56”(1.42m)L
2
3 9093.22 STUD, CNTR
SUPPORT SIDES,
15”(381mm)L
5
4 7747 FRAMING KIT LEG 3
1/2"(89mm)L
3
Framing Kit Installation
Each Kit Contains:
Assembly
• Lay out top/bottom studs (#2) and center studs (#3) on
their sides on a large at surface.
• Using the screws provided (1), attach the framing kit
legs(4) to the bottom stud (2).
• Next, attach each center support(3) to the bottom stud(2)
and then attach the top stud(2) to the center supports(3).
Installing the unit into the chase
• Push the Fireplace into place
(Casing must be ush with the
framing in the front) and secure if
required by local code.
• Place the Steel Framing Kit on
top of the unit with the legs down
(Figure 9). Ensure the front edge is
ush with the Fireplace and with the
chase framing. It is very important
to provide a at surface to attach
the outer non-combustible board to.
• Attach the Framing kit securely to
the chase's framing using appropri-
ate fasteners.
2
4
1
1
Figure 8: Framing kit parts.
Figure 9: FP25 Chase with unit.
18 100001385_071118-40
FP25

This appliance must be installed with a listed 6"(150mm) chimney system approved under the following stan-
dards: CAN-ULC S629(IN CANADA) OR UL 103HT(IN U.S.).
MAINTAIN CLEARANCES TO COMBUSTIBLES AS SPECIFIED IN THE CHIMNEY MANUFACTURERS
INSTALLATION INSTRUCTIONS. YOU MUST FOLLOW THE CHIMNEY MANUFACTURER'S
INSTALLATION INSTRUCTIONS FOR INSTALLATION OF ALL CHIMNEY COMPONENTS.
USE APPROPRIATE SUPPORTS, CAPS, FLASHING AND SHIELDS IN ACCORDANCE WITH THE
CHIMNEY MANUFACTURERS INSTALLATION INSTRUCTIONS.
CAUTION: THE STRUCTURAL INTEGRITY OF THE FLOOR, WALL AND CEILING/ROOF MUST BE
MAINTAINED.
NOTE: FOR ALL CHIMNEYS, YOU MUST USE THE MANUFACTURER'S FIREPLACE ANCHOR PLATE. -
Some brands of Anchor Plate including ICC, do not sit ush with the top of the Fireplace and will require the
installation of an Anchor Plate spacer. Part #FP30.7757. Ensure the Chimney Achor plate is fully engaged
with the Fireplace's Flue Collar when using the Anchor Plate
Spacer.
NOTE: The FP25 must be installed so the outlet of the
chimney system is a minimum 15ft (4.6m) in height as
measured from the base of the unit, up to a maximum
height of 35' (10.7m). The chimney must be supported on
lengths over 20' (6.1m).
NOTE:
Install all components to the chimney manufacturer's instal-
lation requirements. Consult your chimney supplier for
installation advice.
1. After locating the desired location and framing in the
replace, use a plumb bob to line up the holes with the
Flue Collar. Cut and frame square holes in all oors, ceil-
ings, and roof that the chimney will pass through. Mount
the restops and radiation shields to the framing as per
instructions.
WARNING: A radiation shield/firestop must be used for
each floor/wall the chimney passes through.
2. Maintain a minimum 2"(51mm) clearance between the
chimney and any combustible materials. Do not ll the
space with insulation or any other combustible material.
Install the insulation shields as required by code and all
pieces necessary to prevent contact with combustible
materials whenever passing through oors, ceilings or
attic spaces.
3. Install the pipe manufacturer's replace anchor/base
plate by inserting it into the ue collar on the replace.
We recommend sealing the joint with stove cement.
Secure the anchor plate with stainless steel screws.
Chimney Installation
Anchor
Plate
Listed
Chimney and
Accesories
Maintain
38 3/4” [985mm]
Minimum distance
from the top of the
unit to the ceiling.
Non-Combustible
Ember Protection
Minimum distance
from the base of the
unit to the ceiling is
7’ [2.13m]
Insulation Shield
Firestop
Figure 10: FP25 Basic installation.
19
100001385_071118-40 FP25

4. Assemble the chimney sections so the nished length is resting on the manufacturer's anchor plate and
protruding through the roof. Avoid having joints between the ceiling and the roof. It is required that the
chimney connections be secured with three (3) #8x½"(12 mm) stainless screws.
5. As per the vent manufacturers instructions, Install the Roof Radiation Shield, Flashing and Storm Collar.
Be sure to maintain the vapour barrier at this point. (Seal securely.)
6. Install any exterior venting - If the chimney extends more than 5'(1.5m) above the point of contact with the
roof, then it must be secured using roof braces
7. Securely attach the rain cap and check the ashing for leaks.
Offset Chimney:
The chimney for the FP25 can be installed with a maximum of four
45° elbows(in Canada) or four 30° elbows(in U.S.A.) as shown in
Figure 11.
Follow the chimney manufacturer's guidelines for supporting the
offsets. Reminder - The chimney must be supported after the rst
20'(6.1m) in length.
1. NOTE: Install the vertical chimney section(s) then the rst elbow
and turn it in the required direction.
2. Install the necessary chimney lengths to achieve the required
offset. Lock the chimney lengths together according to the
chimney manufacturer’s instructions. If the offset length is made
of two (2) chimney lengths or more, many chimney manufactur-
ers may require that you use an offset or roof support halfway
up the offset. If penetrating a wall, install a wall radiation shield
supplied by the chimney manufacturer and install according to
the manufacturer's instructions.
3. Use another elbow to turn the chimney vertically and secure the
elbow.
4. Use a plumb bob to line up the centre of the hole with the center of the ue collar on the replace. Cut a
hole for the chimney in the ceiling/oor. Frame the hole as described in Figure 10 on page 19.
5. Install all restops following the chimney manufacturer's directions.
Minimum 36”
length of Chimney
before rst elbow
Maintain
Chimney
manufacturer’s
clearances
Figure 11: FP25 Offset Installation.
20 100001385_071118-40
FP25