Pacific Solana User manual

Assembly Instructions
Solana Leg Press Option

Solana Leg Press Option Assembly Instructions
page 2
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Instructions
Before beginning any fitness program, you should
obtain a complete physical examination from your
physician.
Il est conseillé de subir un examen médical complet
avant d’entreprendre tout programme d’exercise. Si
vous avez des étourdissements ou des faiblesses,
arrêtez les exercices immédiatement.
When using exercise equipment, basic precautions
should always be taken, including the following:
• Read all instructions before using the Leg Press
Option. These instructions are written to ensure your
safety and to protect the unit.
• Do not allow children on or near the equipment.
• Use the equipment only for its intended purpose as
described in this guide. Do not use accessory
attachments that are not recommended by the
manufacturer: such attachments might cause
injuries.
• Wear proper exercise clothing and shoes for your
workout—no loose clothing.
• Use care when getting on or off the unit.
• Do not overexert yourself or work to
exhaustion.
• If you feel any pain or abnormal symptoms, stop
your workout immediately and consult your
physician.
• Never operate the unit after it has been dropped or
damaged. Return the equipment to a service center
for examination and repair.
• Never drop or insert objects into any opening in the
equipment.Keep hands away from moving parts.
• Always check the unit and its cables before using it.
Make sure that all fasteners and cables are secure
and in good working condition.
• Do not use the equipment outdoors.
Personal Safety During Assembly
• It is strongly recommended that a qualified dealer
assemble the equipment.
Assistance is required.
• Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment.
• Assemble and operate the Leg Press Option on a
solid, level surface. Locate the unit a few feet from
walls or furniture to provide easy access.
The Leg Press Option is designed for your enjoyment. By
following these precautions and using common sense,
you will have many safe and pleasurable hours of healthful
exercise with your Pacific Fitness strength-training
equipment.
Obtaining Service
Do not attempt to service the Leg Press
Option yourself. This unit does not contain
any user-serviceable parts.
For information about product operation
or service, check out the Precor web site
at www.precor.com or contact an authorized
Precor dealer or a Precor factory-authorized
service company.To locate the dealer or service
person nearest you, call 1-800-4-PRECOR.
If you call or e-mail Customer Service, have
your serial and part numbers available.
The serial number is printed on a label on
the side of the Leg Press Option. For future
reference, write the serial number below.
Serial number: _____________

Solana Leg Press Option Assembly Instructions
page 3
Table of Contents
Table of Contents
1
2
3
Important Safety Instructions ....................................................................... 2
Personal Safety During Assembly ............................................................................................ 2
Obtaining Service .................................................................................................................... 2
Before You Begin ........................................................................................... 4
Unpacking the Equipment ........................................................................................................ 4
Preparations................................................................................................... 5
Required Tools ......................................................................................................................... 5
Installation Requirements ........................................................................................................ 5
Assembly Tips ......................................................................................................................... 5
Assembly Instructions .................................................................................. 6
1. Attach the Leg Press to the Solana ...................................................................................... 7
2. Attach the Seat Frame to the Leg Press............................................................................... 8
3. Assemble the Seat Pads ...................................................................................................... 9
4. Assemble the Pulleys ........................................................................................................... 10
5. Route the Cable ................................................................................................................... 11
Cable Adjustments ........................................................................................ 12
1. Press Arm Adjustment .........................................................................................................13
2. Support Arm Adjustment ...................................................................................................... 14
Warranty Card ................................................................................. Back cover
Specifications ................................................................................. Back cover
4

Solana Leg Press Option Assembly Instructions
page 4
1Before You Begin
Before You Begin
Thank you for purchasing the Leg Press Option for the
Solana equipment. This option will add a new dimension
to your strength-training regimen. For proper installation,
please read this guide thoroughly and follow the
assembly instructions.
Unpacking the Equipment
The Leg Press Option is carefully tested and inspected
before shipment. The unit is shipped in one box and has
several pieces that require assembly. Two people are
required to assemble this equipment. Ask for assistance
during the assembly process.
• Review the
Installation Requirements on the next
page.
• Carefully unpack the pieces and lay them on the
floor near the place where you plan to use the
equipment.
If any items are missing, contact the dealer from whom
you purchased the unit.

Solana Leg Press Option Assembly Instructions
page 5
2Preparations
Preparations
CAUTION:To set up this equipment, you will need
assistance. Do not attempt assembly by yourself.
You must review and follow the instructions in this
guide. If you do not assemble and use the Leg Press
Option according to the following guidelines, you could
void the Precor limited warranty.
Required Tools
You must obtain these tools before assembling the unit:
❑3/4-inch socket wrench
❑3/4-inch box-end wrench
❑9/16-inch socket wrench
❑9/16-inch box-end wrench
❑Two adjustable pliers or crescent wrenches
❑Standard set of metric Allen wrenches
❑Utility knife or scissors
❑Measuring tape
Installation Requirements
Follow these installation requirements when
assembling the unit:
•Fill out and mail the limited warranty card. The
warranty card is found on the back cover of this
guide.
•Set up the Leg Press Option on a solid, flat
surface. A smooth, flat surface under the unit helps
keep it level. A level unit has fewer malfunctions.
•Provide ample space around the machine. Open
space around the machine allows for easier
access.
•Insert all bolts in the same direction. For
aesthetic purposes, insert all the bolts in the same
direction unless specified (in text or illustrations) to
do otherwise.
•Leave room for adjustments. Tighten
fasteners (such as bolts, nuts, and screws)
so that the unit is stable, but leave room for
adjustments. Do not fully tighten fasteners
until instructed in the assembly steps to do so.
Assembly Tips
• A black, 6-inch scale with white numbers is provided
at the bottom of each assembly instruction page.
Use this scale to identify the correct size for bolts
and spacers. The head of a bolt is not used to
measure the length of a bolt.
To find the length of a particular bolt, measure its
shank (the long, narrow part beneath the head). Refer
to the following diagram.
• Read all caution notes on each page before
completing that step.
• Some pieces have extra holes that you will not use.
Use only those holes indicated in the instructions
and illustrations.
• While you may be able to assemble the Leg Press
Option by using the illustrations only, refer to the
text for important safety cautions and notes.
Bolt head
Bolt threads
Shank
To determine the
length of a bolt,
measure its shank.

Solana Leg Press Option Assembly Instructions
page 6
1 2 3 4 5 6
3Assembly
Instructions
Assembly Instructions
Assembly of the Leg Press Option takes professional
installers about 1 hour to complete. If this is the first time
you have assembled this type of equipment, plan on
significantly more time.
Professional installers are highly recommended.
CAUTION: Obtain assistance! Do not attempt to
assemble the Leg Press Option by yourself.
Because of the weight and size of the equipment,
you could be injured or damage the equipment.
Review the
Installation Requirements on page 5
before proceeding.
Important: For ease of assembly, the fasteners and
hardware for each step are labeled and packaged in
separate bags. Assemble the components in the
sequence presented in this guide.
Leg Press Option

Solana Leg Press Option Assembly Instructions
page 7
1 2 3 4 5 6
Step 1. Attach the Leg Press to the Solana
1. Attach the Leg Press to the
Solana
A. The Leg Press Option shares a bolt hole at the
base of the Main Base. Remove
one 3-inch bolt
two washers
one locknut
B. Attach the Leg Press Base to the Main Base,
opposite the weight stack, using
two 4¾-inch bolts
four washers
two locknuts
Alternately wrench tighten both fasteners.
C. Rest the Support Arm against the Side Upright.
Rest the Support
Arm against the
Side Upright on
the Solana
Leg Press
Base
C
Support Arm
B
Leg press
ARemove
1 - 3" bolt
2 - washers
1 - locknut
2 - 4¾" bolts
4 - washers
2 - locknuts
Chest press
upright
Main
base

Solana Leg Press Option Assembly Instructions
page 8
1 2 3 4 5 6
Step 2. Attach the Seat Fram to the Leg Press
2. Attach the Seat Frame to the
Leg Press
A. Attach the Seat Frame to the Leg Press Base using
two 3¾-inch bolts
four washers
two locknuts
Wrench tighten.
B. Remove the Seat Bracket Support from the Seat
Frame. The holes in the Seat Bracket Support
should face up.
C. Lift the Pop Pin and slide the Seat Bracket Support
back through the Seat Frame. Lower the Pop Pin
and make sure that it engages in one of the holes
in the bracket.
D. Attach the Handle to the Seat Frame using
two 3-inch bolts
four washers
two locknuts
Wrench tighten.
E. Attach the Footrest to the Support Arm. Have an
assistant stabilize the Support Arm while you
attach the Footrest using
one large ½-inch diameter by 3½-inch large bolt
two large ½-inch washers
one large ½-inch self-locking nut
Wrench tighten.
1 - large ½" diameter by 3½" large bolt
2 - large ½" washers
1 - large ½" self-locking nut
E
Seat Frame
A2 - 3¾" bolts
4 - washers
2 - locknuts
B
Seat Bracket
Support
Seat Frame
D2 - 3" bolts
4 - washers
2 - locknuts
Flip the Seat Bracket
Support over so that the
holes face up
Pop Pin
CFootrest
Support Arm
Leg Press Base
Handle

Solana Leg Press Option Assembly Instructions
page 9
1 2 3 4 5 6
Step 3. Assemble the Seat Pads
3. Assemble the Seat Pads
Note: Make sure that the seams on the Seat Pads face
toward the frame.
A. Determine which Seat Pad you want to use as the
Backpad and attach it to the Seat Bracket Support
using
two 1¾-inch bolts
two washers
Wrench tighten.
B. Lift the Pop Pin and slide the Backpad out of the
way to mount the other Seat Pad.
C. Attach the Seat Pad to the Seat Frame using
two 2¾-inch bolts
two washers
Wrench tighten.
D. In preparation for assembling the pulleys, lower the
Support Arm so that it rests on the floor.
A2 - 1¾" bolts
2 - washers
C2 - 2¾" bolts
2 - washers
B
Lift the Pop Pin
to slide the
Backpad out of
the way
Pop Pin
Seat Pad
Backpad
Handle
Seat Bracket
Support
Seat Frame
D
Note: Only the Seat Frame is
shown in this illustration.
Lower the Support Arm
before installing the
Pulley Plate
Support Arm

Solana Leg Press Option Assembly Instructions
page 10
1 2 3 4 5 6
Step 4. Assemble the Pulleys
4. Assemble the Pulleys
A. Ensure that the Weight Pin has been pulled out of
the Weight Stack.
B. Attach the top and bottom portions of the Pulley
Plate to the Side Upright using
two 3-inch bolts
four washers
two locknuts
Wrench tighten.
C. Mount one 3½-inch pulley to the top hole on the
Pulley Plate using
one 2½-inch bolt
two washers
one 3/8-inch barrel spacer
one 3½-inch cable retainer
one locknut
Finger tighten.
D. Mount one 4½-inch pulley to the bottom hole on the
Pulley Plate using
one 2¾-inch bolt
two washers
one stop bracket
one 3/8-inch barrel spacer
one 4½-inch cable retainer
one locknut
Finger tighten.
E. Have an assistant hold the Support Arm in an
upright position. Mount one 4½-inch pulley to the
Support Arm using
one 4¼-inch bolt
five washers
one 4½-inch cable retainer
one 3/8-inch barrel spacer
one locknut
Finger tighten.
The illustration shows the proper orientation and
fastener alignment.
Top Cap
Weight A
Weight Stack
Weight Pin 2 - 3" bolts
4 - washers
2 - locknuts
Pulley
Plate B
Pulley plate
3½" Pulley
Cable
retainer
Barrel spacer
1 - 3½" pulley
1 - 2½" bolt
2 - washers
1 - barrel
spacer
1 - 3½" cable
retainer
1 - locknut
1 - 4½" pulley
1 - 2¾" bolt
2 - washers
1 - 4½" cable retainer
1 - support arm bracket
1 - barrel spacer
1 - locknut
Pulley plate
4½" Pulley
Cable
retainer
Stop
bracket
C
C
D
E1 - 4½" pulley
1 - 4¼" bolt
5 - washers
1 - 3/8" barrel spacer
1 - 4½" cable
retainer
1 - locknut
Support arm
Leg Press

Solana Leg Press Option Assembly Instructions
page 11
1 2 3 4 5 6
Step 5. Route the Cable
5. Route the Cable
A. Ask your assistant to continue to hold the Support
Arm in a vertical position next to the Pulley Plate
while you route the Cable.
B. Route the cable through the pulleys on the Pulley
Plate. To release tension on the Cable while you pull
the cable around the Support Arm pulley, have your
assistant lift the Top Cap Weight (see the illustration
on page 10). Adjust the cable retainers and make
sure that the Cable moves freely before you tighten
any bolts.
Note: The pulleys should be positioned with the
edges in-line so that the cable moves freely. If a
pulley is not aligned properly, you can adjust its
position by using washers as spacers. Be sure that
you always maintain a minimum 1/8-inch clearance
between the bolt head and nearby structures.
C. Relocate the lower 3½" pulley on the Floating Pulley
Plate. Loosen and remove the bolt and fasteners
that secure the lower 3½" pulley to the Floating
Pulley Plate. Reattach the pulley and fasteners
onto the lowest hole on the Pulley Plate. Make sure
that the Cable moves freely and then tighten the
bolt securely.
D. Route the Cable. Properly adjust any cable
retainers. Make sure that the cable moves freely
before you tighten any bolts.Your assistant can
let go of the Support Arm after the Cable is routed
and secured.
E. Wrench tighten all pulley fasteners.
Floating
Pulley Plate
Relocate the
3½" pulley to
the lower hole
C
Make sure that the cable moves
freely and then tighten the bolt
securely
D
Overview of
the cable route
B
Route the cable around the
pulleys and inside the cable
retainers before tightening
the fasteners
4½" pulley
Support Arm
Pulley Plate
E
Tighten the fasteners on all
three pulleys
Support
Arm
Socket wrench Box-end
wrench

Solana Leg Press Option Assembly Instructions
page 12
1 2 3 4 5 6
4Cable Adjustments
Cable Adjustments
After the Leg Press Option is fully assembled, you must
check the cables for proper tension. Obvious signs that
cable problems exist include:
✔Excess slack exists in the Cable.
✔The Top Cap Weight does not rest squarely on the
Weight Stack.
✔The Cable rubs the inside edges of the pulleys.
CAUTION:Take the time to perform the following
steps. If the cables do not have the proper tension,
you could damage the machine and void the Precor
limited warranty.
Adjustments to the cable can be made in two places:
❑the Press Arm Bumper Pad.
❑the Rubber Bumper on the Support Arm.
Note: For adjustments to the Selector Stem, refer to
your
Solana Assembly Instructions and Maintenance
Guide
.
Areas of cable adjustments are shown with arrows
Press Arm
Adjustments
Leg Press Option
The Rubber Bumper is
located on the Support Arm
of the Leg Press Option

Solana Leg Press Option Assembly Instructions
page 13
1 2 3 4 5 6
Step 1. Press Arm Adjustment
1. Press Arm Adjustment
A. Place the Weight Pin in the Selector Stem under
the Top Cap Weight to ensure the least Cable
resistance.
B. To adjust the tension of the Main Cable, rotate the
Bumper Pad against the Press Arm.
C. After properly adjusting the Cable tension, tighten
the locknut against the Bumper Pad.
D. Check the weights. Move the Weight Pin to each
Weight and Selector Stem location.
E. Replace the Weight Pin in the Top Cap Weight (see
view A).
Top Cap
Weight
A
B
C
Press Arm
Bumper Pad
Main
Upright
Main
Upright
Press Arm
Locknut
Weight Pin
Selector Stem
D
Weight Pin

Solana Leg Press Option Assembly Instructions
page 14
1 2 3 4 5 6
Step 2. Support Arm Adjustment
2. Support Arm Adjustment
A. If the cable tension remains loose, rotate the
Rubber Bumper on the Support Arm so that it
presses against the Stop Bracket.
B. Check the weights. Move the Weight Pin to each
Weight and Selector Stem location.
C. Replace the Weight Pin in the weight stack.
With the slack removed from the Cables, you are now
ready to use the Leg Press Option. Thank you for
choosing Pacific Fitness strength-training Equipment.
Note: For maintenance instructions, refer to your
Solana
Assembly Instructions and Maintenance Guide
.
B
Weight Pin
A
Rotate the
Rubber
Bumper
Top Cap
Weight
C
Selector Stem
Stop
Bracket
Support Arm

Effective 01 August 2001
P/N 36287-108
Residential Equipment Limited Warranty
Precor Incorporated warrants that all new Precor products are free of manufacturing defects in
workmanship and materials. Parts repaired or replaced under the terms of this warranty will be
warranted for the remainder of the original warranty period only. This warranty becomes effective
at the invoice date of the original purchase.
Elliptical Fitness Crosstrainers and Motorized Treadmills (excluding EFX5.17 and
Treadmills: 9.2 and 9.4 series) —Labor is covered for one year, parts are covered for five years
plus a lifetime frame weld warranty covering parts-only repair or replacement parts. (Labor is not
covered on frame replacement after one year.)
Products (StretchTrainer, Strength Equipment — formerly Pacific Fitness) other than
Elliptical Fitness Crosstrainer and Motorized Treadmills (except options)
StretchTrainer —
Labor is covered for a period of 90 days, parts are covered for a period of one year
plus a lifetime frame weld warranty covering parts-only repair or replacement parts. (Labor is not covered
on frame replacement after one year.)
Pacific Fitness Branded Strength Products and Precor Strength Products S3.xx
This is a parts only warranty. Labor costs are not covered.
1. Frame & Welds: Defective parts pertaining to frame structure, including all welded assembly
parts, will be warranted for Lifetime.
2. Bearings, Guide rods, Cams, Pulleys, Belts, Cables, Hand grips, and Miscellaneous parts will be
warranted for a period of three years. Note that for the Precor Strength Products S3.xx, and
the Pacific Fitness Solana and Zuma, the warranted period is five years.
3. Upholstery will be warranted for a period of one year. A three month warranty applies to
Naugahyde upholstery for Pacific Fitness Branded Strength Products only.
Return Policy: Proof of purchase is required to determine whether service on a Precor Strength Product/
Pacific Fitness Product during its warranty period will commence. Claims should be made to the dealer
from whom you purchased the product. The purchaser is responsible for all transportation and insurance
costs on returned or replaced equipment or parts. The purchaser also assumes any costs associated
with the disassembling or reassembling of the replacement parts. WARRANTY BECOMES VOID IF
PRECOR FINDS THE DEFECT A RESULT OF INCORRECT INSTALLATION, MISUSE, LACK OF PROPER
MAINTENANCE OR ANY MODIFICATION NOT APPROVED BY PRECOR.
Options / Accessories / Battery-powered or Self-Operated Devices
Many options or accessories have components that are connected internally or mounted inside
the electronic console. The following guidelines determine the warranty for these components.
If the internal components are installed by the factory or by an authorized dealer as part of the
original sale and delivery, they have a warranty that is identical to the warranty of the equipment
in which they are connected or mounted. If the internal components are not installed by the
factory or by an authorized dealer as part of the original sale and delivery, they have a 90 days
parts and labor limited warranty. All components that are not internally connected have a 90 days
parts only limited warranty. Satisfactory proof of purchase is required in all cases.
PRECOR'S SOLE LIABILITY IS LIMITED TO REPAIR OR REPLACEMENT OF PARTS ACCORDING TO
THE TERMS AND CONDITIONS OF THESE LIMITED WARRANTIES, AND ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION
OF THE ABOVE WRITTEN WARRANTIES. IN NO EVENT WILL PRECOR OR THE SELLING DEALER BE
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS INCONVENIENCE, COMMERCIAL
LOSS, LOST PROFITS OR DAMAGE TO OTHER PROPERTY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Conditions
This warranty is valid only in accordance with the
conditions set forth below.
1. Warranty applies to the Precor product only while
A) it remains in the possession of the original
purchaser and proof of purchase is demonstrated,
B) it has not been subjected to accident, misuse,
abuse, improper service, or non-Precor modification
and C) claims are made within the warranty period.
2. Warranty of all Precor products applies to residential
use only (unless specifically stated by the factory, in
writing, to be warranted for commercial use) and is void
when products are used in a non-residential environ-
ment or installed in a country other than where sold.
3. This warranty does not cover damage or equipment
failure caused by residential wiring not in compliance
with electrical codes or Precor owner’s manual
specifications, or failure to provide reasonable and
necessary maintenance as outlined in the owner's
manual.
4. During the labor period Precor compensates
Servicers for warranty trips within their normal
service area to repair motorized treadmills and
elliptical fitness crosstrainers at the customer’s
location. You may be charged a trip charge outside
the service area, or for on-site warranty repairs, or
for on-site warranty repairs of strength products,
within the service area.
5. Precor Limited Warranty service may be obtained
by contacting the authorized dealer from where
you purchased the equipment or by contacting a
Precor Factory Authorized Service Center, or by
calling 1-800-4-PRECOR (1-800-477-3267).
6. Except in Canada, Precor does not pay labor outside
the United States. Equipment limited warranty is
void when equipment is installed in a country other
than where sold. For specific warranty details,
contact a local Precor dealer.
This Limited Warranty shall not apply to:
1. Software (PROM) limitations or corrections.
2. Batteries or other consumables, or cosmetic
items, grips, seats, labels, or wheels.
3. Repairs performed on Precor equipment missing a
serial number or with a serial tag that has been altered
or defaced.
4. Service calls to correct installation of the equipment
or instruct owners on how to use the equipment.
5. Pick-up, delivery, or freight charges involved with repairs.
6. Any labor costs incurred beyond the applicable labor
warranty period.
Please fill out the Warranty Registration and
mail it to Precor.
▼
Keep this for your records. Purchased From:
Phone Number: Product/Model:
Serial #:
Thank you for purchasing a PRECOR product. In order that we may continue to serve you in the future, please take a few minutes to complete and return this warranty registration. The undersigned hereby acknowledges receipt of the Precor Limited Warranty and affirms that the date of purchase was_____________ 20___; further, that the undersigned has read and understands the conditions and terms of the Precor Limited Warranty in its entirety. For your protection, complete the Precor Limited Warranty registration card within 10 days from date of purchase and mail it to Precor. In the event of a safety modification or for other reasons Precor might deem necessary, we will contact you directly.
Name of Facility Contact Person Phone Number Address City State Zip Code Purchased From City State Zip Code Serial #
Residential Equipment Limited Warranty
Pleasedetach and return thisportion.
Purchaser's Signature ____________________________________________________________
–
–
–
Serial number is located on the shipping box and on the product.
Mr. Ms.

Precor Incorporated 20031 142nd Avenue NE P.O. Box 7202 Woodinville, WA USA 98072-4002
PLACE STAMP HERE
Warranty Registration Card
Please fill out the Warranty Registration and
mail it to Precor.
▼
Solana Leg Press Option Specifications
Length: 56 inches (142 cm)
Height: 31 inches (79 cm)
Width: 36 inches (91 cm)
Shipping weight: 99 lb (45 kg)
Leg Press Option Literature Kit # 44960-101
Leg Press Assembly Instructions # 44655-101
Exploded Views # 43683-102
Warranty Card # 36287-108
Effective date: September 24, 2001
Precor and Pacific Fitness are registered trademarks of Precor Incorporated.
Specifications subject to change without notice.
Copyright 2001 Precor Incorporated. Precor web site: www.precor.com
Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002
NOTICE:
Precor is widely recognized for its innovative, award winning designs of exercise
equipment. Precor aggressively seeks U.S. and foreign patents for both the mechanical
construction and the visual aspects of its product design. Any party contemplating the use
of Precor’s product designs is hereby forewarned that Precor considers the unauthorized
appropriation of its proprietary rights to be a very serious matter. Precor will vigorously
pursue all unauthorized appropriation of its proprietary rights.