Pacific Zuma Quick guide

Assembly and Maintenance Guide
Zuma
Strength-Training
Fitness Equipment

Zuma Assembly and Maintenance Guide
page 2
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Instructions
for Using the Equipment
Before beginning any fitness program, you should
obtain a complete physical examination from your
physician.
Il est conseillé de subir un examen médical complet
avant d’entreprendre tout programme d’exercise. Si
vous avez des étourdissements ou des faiblesses,
arrêtez les exercices immédiatement.
When using exercise equipment, you should always
take basic precautions, including the following:
• Read all instructions before using the Zuma
equipment. These instructions are written to
ensure your safety and to protect the unit.
• Do not allow children on or near the equipment.
• Use the equipment only for its intended purpose
as described in this guide. Do not use accessory
attachments that are not recommended by the
manufacturer: such attachments might cause
injuries.
• Wear proper exercise clothing and shoes for your
workout—no loose clothing.
• Use care when getting on or off the unit.
• Do not overexert yourself or work to exhaustion.
• If you feel any pain or abnormal symptoms,
stop your workout immediately and consult
your physician.
• Never operate the unit when it has been dropped or
damaged. Return the equipment to a service center
for examination and repair.
• Never drop or insert objects into any opening. Keep
hands away from moving parts.
• Always check the unit and its cables before each
use. Make sure that all fasteners and cables are
secure and in good working condition.
• Do not use outdoors.
Personal Safety During Assembly
• It is strongly recommended that a qualified dealer
assemble the equipment. Assistance is required.
• Read each step in the assembly instructions and
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment.
• Assemble and operate the Zuma on a solid, level
surface. Locate the unit a few feet from walls or
furniture to provide easy access.
The Zuma is designed for your enjoyment. By following
these precautions and using common sense, you will
have many safe and pleasurable hours of healthful
exercise with your new equipment.
Obtaining Service
Do not attempt to service the Zuma yourself
except for the maintenance tasks described
in this guide. This unit does not contain any
user-serviceable parts.
For information about product operation or
service, check out the Precor web site at
www.precor.com or contact an authorized
Precor dealer or a Precor factory-authorized
service company. To locate the dealer or service
person nearest you, call 1-800-4-PRECOR.
If you call or e-mail Customer Service, have
the serial number and part numbers available.
You can find the serial number printed on a
label affixed to the back of the two braces on
the base of the Main Upright. For future
reference, write the serial number in
the space provided below.
Serial number: _____________

Zuma Assembly and Maintenance Guide
page 3
Table of Contents
Table of Contents
1
2
3
Important Safety Instructions ....................................................................... 2
Personal Safety During Assembly ............................................................................................ 2
Obtaining Service .................................................................................................................... 2
Before You Begin ........................................................................................... 5
Unpacking the Equipment ........................................................................................................ 5
Optional Equipment ................................................................................................................. 5
Preparations for Assembly ........................................................................... 6
Required Tools ......................................................................................................................... 6
Installation Requirements ........................................................................................................ 6
Assembly Tips ......................................................................................................................... 6
Assembly Instructions .................................................................................. 7
Open Box 1 .............................................................................................................................. 8
1. Attach Main Upright and Back Beam ............................................................................ 9
2. Attach Top Beam ........................................................................................................... 10
3. Install Guide Rods ......................................................................................................... 11
4. Secure Guide Rods ....................................................................................................... 12
5. Attach U End of Main Cable .......................................................................................... 13
Open Box 2 .............................................................................................................................. 14
6. Attach Seat Upright Assembly ...................................................................................... 15
7. Attach Press Arm .......................................................................................................... 16
8. Install Main Cable.......................................................................................................... 17
9. Install Lower Cable in Seat Upright Assembly ............................................................... 20
10. Complete Lower Cable Installation ................................................................................ 22
11. Install Ab Cable .............................................................................................................23
12. Install Seat and Rollers ................................................................................................. 24
13. Attach Handlebars ........................................................................................................ 26
14. Attach Accessories ....................................................................................................... 27
15. Apply Weight Decals ..................................................................................................... 28

Zuma Assembly and Maintenance Guide
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Table of Contents
4Adjustments ................................................................................................... 29
Cable Adjustments ................................................................................................................... 29
Main Cable Adjustment ............................................................................................................ 29
Selector Stem Adjustments...................................................................................................... 30
Forward Angle Adjustment .................................................................................................... 30
Backward Angle Adjustment ................................................................................................. 31
Side-to-Side Vertical Adjustment ........................................................................................... 32
Maintenance ............................................................................................................................ 32
Warranty Card and Specifications .............................................................................. Back cover

Zuma Assembly and Maintenance Guide
page 5
1Before You Begin
Before You Begin
Thank you for purchasing the Zuma. This unit is part
of the Pacific Fitness line of quality strength training
machines, which let you target specific muscle groups
to achieve better muscle tone and overall body
conditioning. To maximize your use of the equipment,
please study this guide thoroughly.
Unpacking the Equipment
The Zuma is carefully tested and inspected before
shipment. Pacific Fitness ships the unit in several
pieces that require assembly. Ask for assistance during
the assembly process.
• Review the Installation Requirements found on the
next page.
• When instructed to open a box, carefully unpack the
pieces and lay them on the floor near the location
where you plan to use the equipment.
Be careful to open boxes and assemble components in
the sequence presented in this manual.
If any items are missing, contact the dealer from whom
you purchased the unit or call 1-800-4-PRECOR for
the dealer nearest you.
Optional Equipment
The Leg Press and Multi-Hip Options expand the
workout options for the Zuma. You can purchase this
equipment through your dealer.
Lat Bar
Tricep Straps
Leg Extension Arm
Row Handlebar
Weight Stack
Handlebars

Zuma Assembly and Maintenance Guide
page 6
2Preparations
Preparations
CAUTION: To set up this unit, you will need
ssistance. Do not attempt assembly by yourself.
You must review and follow the instructions in this
guide. If you do not assemble and use the Zuma
according to the following guidelines, you could void
the Precor limited warranty.
Required Tools
Tools that you need to obtain before assembling the
unit include:
❏½-inch socket wrench
❏⁹⁄₁₆-inch socket wrench
❏¾-inch socket wrench
❏⁹⁄₁₆-inch box wrench
❏¾-inch box wrench
❏Adjustable pliers or crescent wrenche
❏Standard set of metric hex keys
❏Rubber mallet
❏Step stool
Installation Requirements
Follow these installation requirements when assembling
the unit:
•Fill out and mail the limited warranty card. The
warranty card is found on the back cover of this
guide.
•Set up the Zuma on a solid, flat surface. A
smooth, flat surface under the unit helps keep it
level. A level unit has fewer malfunctions.
•Provide ample space around the machine.
Open space around the machine allows for
easier access.
•Insert all bolts in the same direction. For
aesthetic purposes, insert all the bolts in the
same direction unless specified (in text or
illustrations) to do otherwise.
•Leave room for adjustments. Tighten fasteners
(such as bolts, nuts, and screws), so the unit is
stable, but leave room for adjustments. Do not
fully tighten fasteners until instructed (in the steps)
to do so.
Assembly Tips
• A scale is provided at the bottom of every assembly
instruction page. Use this scale to identify the
correct size bolts and spacers. The head of a bolt
is not used in measuring the length of a bolt.
Note: A few of the bolts used to assemble the
Zuma are longer than 6 inches. You may want to
use a measuring tape to accurately identify the
correct sizes.
To find out the length of a particular bolt, measure
its shank (the long, narrow part beneath the head).
Refer to the following diagram:
Bolt head
Bolt threads
Shank
To determine the
length of a bolt,
measure its shank.
• Read all caution notes on each page before
completing that step.
• Some pieces have extra holes that you will not use.
Use only those holes indicated in the instructions
and illustrations.
• While you may be able to assemble the Zuma by
reading the illustrations only, refer to the text for
important safety cautions and notes.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
3Assembly
Instructions
Assembly Instructions
The assembly of the Zuma takes professional installers
about 1 hour to complete. If this is the first time you
have assembled this type of equipment, plan on
significantly more time.
Professional installers are highly recommended!
However, if you acquire the appropriate tools, obtain
assistance, and follow the assembly steps sequentially,
the process will take time, but is fairly easy.
CAUTION: Obtain assistance! Do not attempt to
assemble the Zuma by yourself. Review the
Installation Requirements on page 6 before
proceeding with the following steps.
The Zuma comes in two boxes. (See the figure at the
right.)
Be careful to open boxes and assemble components in
the sequence presented in this guide.
Note: With so many assembled parts, proper alignment
and adjustment is critical. While tightening the nuts and
bolts, be sure to leave room for adjustments. Do not
fully tighten bolts until instructed to do so.
Box 1
Box 2

Zuma Assembly and Maintenance Guide
page 8
1 2 3 4 5 6
Open Box 1
Open Box 1
Use tie cutters to open the box.
The illustration shows how the Zuma will look after you
complete this section.

Zuma Assembly and Maintenance Guide
page 9
1 2 3 4 5 6
Step 1. Attach Main Upright and Back Beam
2 - 3" bolts
4 - washers
2 - locknuts
Back Beam
C
Main Upright
Main Base
Foot Brace
1 - ¾" bolt
1 - washer D
2 - ½ x 3¼" bolts
4 - ½" washers
2 - ½" locknuts B
1. Attach Main Upright and
Back Beam
A. Lift the Main Upright into a vertical position.
B. With one person holding the Main Upright steady,
attach it to the Main Base using
two ½-inch by 3¼-inch bolts
four ½-inch washers
two ½-inch locknuts
Wrench tighten.
C. Attach the Back Beam to the Main Base using
two 3-inch bolts
four washers
two locknuts
Make sure the Warning label on the beam faces
upward. Wrench tighten the bolts.
D. Attach the Foot Brace to the Main Base using
one ¾-inch bolt
one washer
Wrench tighten.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 2. Attach Top Beam
Top Beam
B
Main Upright
C1 - 4" bolt
2 - washers
1 - locknut
2 - 3" bolts
4 - washers
2 - locknuts
2. Attach Top Beam
A. Place the Top Beam on the Main Upright. Ensure
the beam extends out as shown.
B. Attach the Top Beam to the Main Upright from the
side using
two 3-inch bolts
four washers
two locknuts
Finger tighten.
C. Attach the Top Beam to the Main Upright from the
top using
one 4-inch bolt
two washers
one locknut
Finger tighten.
D. Wrench tighten all bolts.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 3. Install Guide Rods
Main Upright
Holes in the
Main Base
Weight Cushions
Guide Rods
Top Cap Weight
15 - 10-lb Weights
Guide Rod Spacers
3. Install Guide Rods
A. Place the Guide Rods into the two holes in the
Main Base. Until step 4 (when you attach them to
the Top Beam), the Guide Rods will lean away from
the base; however, they will not fall out.
Use care not to get lubricant from the rods on your
clothing or on other parts of the machine.
B. Place one Guide Rod Spacer and one Weight
Cushion on each Guide Rod and allow it to slide
down to the top of the Main Base.
C. Add the fifteen 10-lb weights. Note the tab location
for the weight decals (you will attach the decals
later). Hold your finger over the plastic bushing in
each weight to prevent the bushing from popping
out.
CAUTION: The weights are heavy! Handle the
weights carefully so as not to drop them or
injure yourself. Pick up and place one weight at
a time on the Guide Rods. Have someone hold
the Guide Rods in place while you slide the
weights on the stack.
D. Place the Top Cap Weight on the Guide Rods with
the hole facing toward you. Allow it to slide to the
weight stack.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 4. Secure Guide Rods
2 - 1" bolts
Guide Rods (2)
B
Guide Rod
Bracket
4. Secure Guide Rods
A. Position the Guide Rods under the Guide Rod
Bracket.
B. Attach the Guide Rods to the bracket using
two 1-inch bolts
Insert the bolts through the bracket and into the top
of the Guide Rods as shown. Wrench tighten.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 5. Attach U End of Main Cable
Selector Stem
Weight Pin
1 - 1½" socket cap bolt
C
U Bracket of Main
Cable
Top Cap Weight
Main Cable
40509-102
5. Attach U End of Main Cable
A. Insert the Selector Stem into the weight stack with
the threaded hole at the top. Hold the Selector
Stem with several holes above the Top Cap Weight.
Insert the Weight Pin into the weight stack to
suspend the Selector Stem.
B. Place the U Bracket of Main Cable 40509-102 on
the top of the Selector Stem.
C. Align the holes in the top of the Selector Stem,
U Bracket, and Top Cap Weight. Attach using
one 1½-inch socket cap bolt
Wrench tighten.
D. Remove the Weight Pin and lower the Top
Cap Weight.
This completes box 1. You may move the box out of the
way. Leave the Main Cable loosely coiled on the floor;
you will complete feeding it through the machine later.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Open Box 2
Open Box 2
Use tie cutters to open the box.
The illustration shows how the Zuma will look after you
complete this section.

Zuma Assembly and Maintenance Guide
page 15
1 2 3 4 5 6
Step 6. Attach Seat Upright Assembly
Main Upright
2 - 4" bolts
4 - washers
2 - locknuts
A
Seat Upright
Assembly
1 - ½" by 3¼" bolt
2 - ½" washers
1 - ½" locknut B
Leg Extension
Arm
Seat Adjustment Pin
6. Attach Seat Upright
Assembly
A. Attach the Seat Upright Assembly to the Main
Upright using
two 4-inch bolts
four washers
two locknuts
Wrench tighten.
B. Attach the Leg Extension Arm to the Seat Upright
Assembly using
one ½- by 3¼-inch bolt
two ½-inch washers
one ½-inch locknut
Finger tighten, and then wrench tighten the
bolt enough to allow free rotation of the Leg
Extension Arm.
C. Attach the seat adjustment pin to the Seat Upright
Assembly (it screws in). Finger tighten.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 7. Attach Press Arm
Top Beam
Press Arm
1 - 7½" bolt
2 - ½" washers
1 - ½" locknut
A
7. Attach Press Arm
A. Attach the Press Arm to the Top Beam, with the
label facing out, using
one 7½-inch bolt
two ½-inch washers
one ½-inch locknut
Wrench tighten enough to allow free rotation of the
Press Arm.

Zuma Assembly and Maintenance Guide
page 17
1 2 3 4 5 6
Step 8. Install Main Cable
Guide Rods
Pulley Support
Tube
Main Upright
Top Beam
Guide Rod
Arm of the
Top Beam
1 - 3½" pulley
1 - 2¾" bolt
2 - ½" step spacers
1 - locknut
D
1 - 4½" pulley
1 - 2" bolt
2 - washers
1 - locknut
B
C
A
Main Cable
Ab Cable
Lower Cable
8. Install Main Cable
A. From the back of the machine, pass the Main Cable
40509-102 connected to the Selector Stem over
one 4½-inch pulley.
B. Attach the pulley to the Guide Rod Arm of the Top
Beam as shown using
one 2-inch bolt
two washers
one locknut
Wrench tighten.
C. Feed the Main Cable into the bottom hole of the
Pulley Support Tube and out the top. Then, feed the
Cable through the window in the Main Upright and
allow it to hang freely.
While this cabling may look strange, it will make
sense later.
D. Wrap the Main Cable over one 3½-inch pulley and
mount the pulley in the top of the Pulley Support
Tube using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Wrench tighten.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 8. Install Main Cable, Continued
Main Upright
Press Arm
1 - 3½" pulley
1 - 7½" bolt
2 - washers
2 - barrel spacers
1 - locknut
F
1 - 3½" pulley
1 - 2¾" bolt
2 - ½" step spacers
1 - locknut
G
1 - 3½" pulley
1 - 7½" bolt
2 - washers
2 - barrel spacers
1 - locknut
I
E. Feed Main Cable 40509-102 through the two
vertical bars in the Press Arm and allow it to hang.
F. Attach one 3½-inch pulley in the Press Arm over
the Cable using
one 7½-inch bolt
two washers
two barrel spacers
one locknut
Finger tighten.
G. Attach one 3½-inch pulley in the top window of the
Main Upright using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Finger tighten.
H. Feed the Cable over the top of the pulley installed
in step F, then feed it under the pulley installed in
step G and back over the top. Pull the Cable back
through the two vertical bars in the Press Arm.
I. Attach one 3½-inch pulley in the Press Arm, over
the pulley installed in step F and with the Cable
passing underneath, using
one 7½-inch bolt
two washers
two barrel spacers
one locknut
Ensure the Cable is below the pulley. Finger
tighten.
J. Wrench tighten all bolts from steps F, G, and I
(bolts for the three pulleys you just installed).

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 8. Install Main Cable, Continued
Press Arm
Top Beam
1 - 3½" pulley
1 - 2¾" bolt
2 - ½" step spacers
1 - locknut
L
1 - 4½" pulley
1 - 2¾" bolt
2 - ½" step spacers
1 - locknut
N
K. Wrap the Main Cable up and over the pulley
installed in step I and feed it up through the back
window in the Top Beam.
L. Attach one 3½-inch pulley over the Cable and in
the back window of the Top Beam using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Make sure the Cable is underneath the pulley.
Wrench tighten.
M. Wrap the Cable over the pulley and feed it through
the front window of the Top Beam.
N. Attach one 4½-inch pulley under the Cable and in
the front window of the Top Beam using
one 2¾-inch bolt
two ½-inch step spacers
one locknut
Wrench tighten.

Zuma Assembly and Maintenance Guide
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1 2 3 4 5 6
Step 9. Install Lower Cable in Seat Upright Assembly
Seat Upright
Assembly
Foot Plate
Lower Cable
42760-102
2 - 3" bolts
4 - washers
2 - locknuts C
1 - 3½" pulley
1 - 4¼" bolt
2 - washers
1 - cable retainer
1 - ½" barrel spacer
1 - locknut
A
9. Install Lower Cable in Seat
Upright Assembly
A. Attach the Foot Plate and one 3½-inch pulley to the
Seat Upright Assembly through the top hole using
one 4¼-inch bolt
two washers
one cable retainer
one ½-inch barrel spacer
one locknut
Finger tighten.
B. Slip the Lower Cable 42760-102 around the pulley.
C. Attach the Foot Plate to the Seat Upright Assembly
using
two 3-inch bolts
four washers
two locknuts
Finger tighten.
D. Wrench tighten the top and bottom bolts.
E. Feed one end of the Lower Cable through the
window in the Leg Extension Arm.