PAG Pulsar 9795 User manual

U5042A PAG PULSAR INSTRUCTION MANUAL U5042A PAG PULSAR INSTRUCTION MANUAL
PAG Pulsar
All-Chemistry Charging System
Instruction Manual
CONTENTS
SECTION PAGE
1 SAFETY 2
2 SPECIFICATION 3
3 INSTALLATION 6
4 OPERATING INSTRUCTIONS 6
5 SERVICING & REPAIRS 12
6 WARRANTY 13
SAFETY
SECTION 1
1.1 This manual contains important safety and operating instructions.
Read these fully and note all warnings before using the charger.
Please follow all instructions and retain this manual for future reference.
1.2 PAG Pulsar chargers are not intended for any use other than the charging
of batteries as detailed in Section 2 - 'Specification’.
1.3 IMPORTANT: Use only on AC supplies 100-250V, 50/60Hz.
Supply connection to the unit should be made using only the standard
lead supplied with this equipment.
1.4 Protect the power cord from being walked on or pinched, particularly at
plugs. Unplug this apparatus during lightning storms or when unused for
long periods of time.
1.5 Ensure that the ventilation slots are not obstructed when in use, e.g. do
not site the charger on a deep pile carpet, or cover when in use.
1.6 WARNING: Indoor use only. To reduce the risk of fire or electric shock, do
not expose this apparatus to rain or moisture.
1.7 Although the charger is reverse polarity and short circuit protected,
extreme care should always be taken not to short circuit the battery
itself. Rechargeable batteries can deliver power at a very high rate, and
short circuiting even a partially charged battery could result in a fire or
personal injury. PAG supplies a range of connector leads for most charging
requirements, and does not accept responsibility for any other form of
charging connection.
1.8 Do not disassemble the charger. There are no user-serviceable parts
inside. Incorrect re-assembly may result in a safety hazard.
1.9 Double Insulation: When servicing use only identical replacement parts.
1.10 Refer all servicing to qualified service personnel. Servicing is required
when the apparatus has been damaged in any way, such as supply cord or
plug is damaged, liquid has been spilled, the apparatus has been exposed
to rain or moisture, does not operate normally, or has been dropped. In
this event you should seek advice from your nearest PAG Dealer, or from
PAG USA by telephoning 818 760 8265, or direct from PAG Ltd., London,
by telephoning [phone].
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U5042A PAG PULSAR INSTRUCTION MANUAL U5042A PAG PULSAR INSTRUCTION MANUAL
SPECIFICATION
SECTION 2
2.1 PAG Pulsar Range:
Model No. 9795
◗Four sequential charging channels.
◗Four Snap-On compatible and four PP90 (2.1mm) connectors.
◗Built-in discharger.
◗Battery interrogation feature.
Model No. 9796
◗Four sequential charging channels.
◗Four NP-type and four PP90 (2.1mm) connectors.
◗Built-in discharger.
Model No. 9797
◗Two sequential charging channels.
◗Two Snap-On compatible and two PP90 (2.1mm) connectors.
2.2 Range of Batteries Charged:
◗Nickel-Cadmium batteries having nominal voltages of between 4.8V and
14.4V, and nominal capacities of between 1Ah and 10Ah.
◗Nickel-Metal Hydride batteries of reputable manufacture having nominal
voltages of between 4.8V and 14.4V, and nominal capacities of between
1Ah and 10Ah.
◗PAG Lithium-Ion batteries.
2.3 Battery Connections:
Snap-On compatible: Patented professional connector compatible with all
Anton-Bauer batteries and PAG L75 Li-Ion Time Battery, Model No. 9366.
NP: Polarised connector suitable for Ni-Cd and Ni-MH NP-type batteries.
Incorporates superior blade-type beryllium-copper contacts.
PP90: Polarised connector suitable for PP90 (2.1mm) coaxial DC power
connectors. NOTE: centre pin negative.
2.4 Battery Interrogation (Model 9795 only):
Model 9795 incorporates a battery interrogation facility, allowing the charger
to display the following data which is recorded by the battery:
◗Serial number.
◗Date of manufacture.
◗Ah loaded.
◗Operating capacity.
◗Percentage state of charge.
◗Chemistry.
◗Battery temperature.
2.5 Main Charge Program:
◗Auto-Mode: automatically selects the correct charge current.
◗Manual selection: 2A, 3A or 4A charge current.
◗Li-Ion voltage-charge program: only available with PAG intelligent batteries
or suitable PAG intelligent adaptor. PAG intelligent batteries automatically
over-ride the Auto Mode or Manual selection, and control their own charge
regime.
2.6 Discharge-then-Charge Program (not Model No. 9797):
This program discharges the battery, automatically determining the fully-
discharged condition, and then fully charges it. The discharge capacity and
the subsequent charge loaded into the battery can be displayed on the
screen.
2.7 Recovery Charge:
This special program conditions the battery for a period of one hour. The
charger will then automatically enter the Main Charge program, which will run
until the battery is fully charged. This program also recovers PAG Li-Ion
batteries which have been over-discharged to the point where the internal
safety protection circuit has tripped.
2.8 Ancillary Charging Programs:
The following programs may be automatically entered after charging:
◗Balancing Charge.
◗Self-adjusting Maintenance Charge (not applied to PAG Li-Ion batteries).
2.9 Self Test Program:
The internal microcomputer constantly monitors the battery under charge or
process as well as the operation of the charger’s own functions which will be
shut down to a safe condition should any of the tests fail.
2.10 Mains Input:
100-139V or 140-250V ~ autoselected. Frequency 50-60Hz. Maximum power
consumption 120W.
2.11 Output Protection:
Charger protected against short circuit, open circuit, excess battery voltage
and reverse battery voltage.
2.12 AC Mains Failure Protection:
Should mains failure occur during a charging program, or whilst the charger
is connected, it will shut down to a safe condition.
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2.13 User Interface:
The LCD screen has a display area of 94mm x 18mm, which displays 2 lines of
text, with 24 characters per line.
The screen incorporates electro-luminescent backlighting with on/off control
via the front panel soft function switch. This switch also provides for the
selection of programs and interrogation of charge and discharge data.
2.14 Safety:
Designed to comply with electrical safety standard EN 60065 & UL6500.
NOTE: UK mains plugs are fitted with a 1" fuse to BS1362 rated 5A as
standard.
2.15 European Union Directives:
Complies with the following EU Directives:
◗EMC Directive 89/336/EU.
◗Low Voltage Directive 73/23/EU.
2.16 Operating Temperature Range:
+32ºF to +104ºF (0ºC to 40ºC).
2.17 Overall Dimensions:
Model No. 9795 and 9797:
3.2" high x 6.6" wide x 9.5" deep. (81.5mm x 168mm x 240mm approx.).
Model No. 9796
3.1" high x 5.6" wide x 9.5" deep. (78mm x 142mm x 240mm approx.).
2.18 Weight:
Model No. 9795: 2.70lbs (1.23kg approx.).
Model No: 9796: 2.35lbs (1.07kg approx.).
Model No: 9797: 2.30lbs (1.04kg approx.).
2.19 Typical Battery Charging Times:
Battery Capacity Charge Time 2A Charge Time 3A Charge Time 4A
1Ah 30mins 20mins 15mins
2Ah 60mins 45mins 30mins
4Ah 120mins 90mins 60mins
5Ah 150mins 105mins 75mins
7Ah See Section 4.5 150mins 105mins
10Ah See Section 4.5 See Section 4.5 150mins
These times are approximate only, and assume the battery is fully discharged.
Charging times will be less if the battery is already partially charged.
NOTE: PAG intelligent batteries communicate with the charger, and automatically
optimise the charging output (independently of the manual selection) to enhance
performance and safety. The above charging times do not apply to these batteries.
INSTALLATION
SECTION 3
4.1 POWERING UP
IMPORTANT: Note section 4.11, Supply Failure. The charger remembers the
status of batteries when the mains supply is disconnected. If the charger has
been previously disconnected from the supply with ‘charged’ batteries
connected, it is important to connect the charger to the supply BEFORE
connecting another set of batteries.
Connect the charger to a suitable supply using the standard lead. The LCD
screen will illuminate and briefly display the PAG logo and charger model
before entering normal operating mode. With no batteries connected, all
channels will indicate ‘absent’.
PAG Pulsar chargers may be disconnected from the supply at any time in
complete safety and without damage to the charger or any batteries
connected.
4.2 THE SCREEN
The screen displays two lines of information. The top line indicates battery
status, and the lower line indicates battery voltage, charge loaded, and
discharge capacity. The lower line also confirms charge rate selection.
OPERATING INSTRUCTIONS
SECTION 4
3.1 All PAG Pulsar chargers are fitted with a mains input socket conforming to
CEE22 (IEC socket). This is situated on the back panel. Mains supply
connection to the charger should only be made using the standard lead
supplied with this equipment.
3.2 PAG Pulsar chargers have been designed for use on AC mains supplies
worldwide, and automatically accept supplies in the range 100-139V or 140-
250V ~ autoselected. Mains supply frequency must be in the range 50-60Hz.
3.3 PAG Pulsar chargers may be operated from a vehicle 12V battery using the
PAG Vehicle Battery-Power Converter, Model No. 9774.
3.4 PAG TECHNICAL SALES AND INFORMATION:
For further information, contact PAG USA Technical Sales and Information on
818 760 8265, PAG Technical Sales and Information (London) on +44 (0)20
8543 3131 or your nearest PAG Authorised Service Centre. Alternatively, visit
the PAG website at www.pagusa.com or www.paguk.com
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4.4 SCREEN ILLUMINATION
The screen will automatically illuminate:
◗At power-up.
◗If the Function button is operated.
◗If a battery is connected or disconnected.
The illumination will remain on for a period of forty seconds following the
last activity, and will then be automatically extinguished.
The illumination can be set to OFF mode. Hold the Function button in. The
screen will illuminate. Continue holding the button in until the illumination is
extinguished (six seconds, or twelve seconds if the battery is connected to a
Snap-On compatible connector). The illumination can be returned to ON mode
by holding the button in until the screen illuminates (six seconds, or twelve
seconds if the battery is connected to a Snap-On compatible connector).
NOTE: The charger automatically defaults to illumination ON mode when it is
disconnected from the supply and then reconnected.
4.5 CHANGING THE CHARGE RATE
IMPORTANT: DO NOT CHANGE THE SETTING FROM AUTO MODE UNLESS THERE
ARE GOOD REASONS FOR DOING SO, AND THE IMPLICATIONS OF CHARGING AT
THE ALTERNATIVE RATE ARE FULLY UNDERSTOOD.
Auto Mode: The charger is set to the Auto Mode before leaving the factory.
Auto Mode automatically selects the most appropriate charge rate for all
specified batteries, and it is designed so that even at the lowest rate it can
charge batteries up to 10Ah capacity.
2A charge rate: Nickel-Cadmium or Nickel-Metal Hydride batteries of
reputable manufacture having nominal voltages of between 4.8V and 14.4V,
and nominal capacities of between 1Ah and 5Ah. Batteries with a capacity in
excess of 5Ah will not be fully charged.
3A charge rate: Nickel-Cadmium batteries of reputable manufacture, having
nominal voltages of between 4.8V and 14.4V, and nominal capacities of
between 2Ah and 8Ah. Nickel-Metal Hydride batteries of reputable
manufacture, having nominal voltages of between 4.8V and 14.4V, and
nominal capacities of between 5Ah and 8Ah. Batteries with a capacity in
excess of 8Ah will not be fully charged.
4A charge rate: Nickel-Cadmium batteries of reputable manufacture, having
nominal voltages of between 4.8V and 14.4V, and nominal capacities of
between 2Ah and 10Ah.
NOTE: PAG intelligent batteries automatically over-ride the Auto Mode or
Manual selection, and control their own charge regime.
Hold the Function button in while connecting the charger to the supply.
The screen will display the instruction “HOLD FOR SETUP V x.xxLi”.
Continue to hold the button for a few seconds until the set-up screen
appears. The screen will now display the instruction “CHARGE CURRENT SET TO
AUTO. PRESS BUTTON TO CHANGE”. Press the Function button to choose
between the Auto Mode or 2A, 3A or 4A rate. The displayed rate will be
Indication: Indication: Appearance: Status:
(2 Channel) (4Channel)
ABSENT ABST Continuous No battery connected
WAITING WAIT Continuous Waiting in queue for charge
CHARGING CHRG Blinking Charging in progress
BALANCE BLNC Blinking Balance charge in progress
READY DONE Continuous Program completed
FAULTY FAIL Continuous Battery unsuitable for processing
RECOVERY RCVY Blinking Recovery charge in progress
WAITING/°C WAIT/°C Alternate Waiting - battery too hot or cold
CHARGING/NiMH CHRG/NiMH Alternate Charging of PAG NMH in progress
CHARGING/Liion CHRG/Liion Alternate Charging of PAG Li-Ion in
progress (or other Li-Ion via PAG
Intelligent Charge Adaptor).
DCHG Blinking Discharging in progress
DCWT Continuous Waiting for discharge
4.3 THE FUNCTION BUTTON
Operating modes and display options are selected by means of the Function
button, the operation of which can be summarised as follows:
Hold in while connecting supply: selects charge rate menu.
Hold in 6 seconds (no batteries connected to Snap-On compatible
connectors): turns backlight on/off.
Hold in while connecting battery: selects Discharge-then-Charge program
(not Model No. 9797).
Hold in 6 seconds with battery connected: selects battery interrogation
feature (Snap-On compatible connectors only).
Hold in 12 seconds with battery connected to Snap-On compatible
connector: turns backlight on/off.
Press once: displays discharge capacity (not Model No. 9797) then charge
current loaded.
Press twice: Recovery Charge program (channel 1). Further button presses
move the selection to the other channels.
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undergoing a process, these messages are displayed in a steady state. Where
the battery is undergoing a process, the message blinks. Due to space
considerations, text messages are abbreviated on the four-channel models.
Indications are as follows:

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selected 5 seconds after the last button activity. The screen will now display
the instruction “SETTING SAVED. PLEASE WAIT FOR RESTART”. The selection
will be stored in memory, and will become the default charge rate for both
the Main Charge program and the Discharge-then-Charge program.
4.6 CONNECTING A BATTERY
PAG Pulsar chargers are intelligent, requiring only the battery positive and
negative connections (no thermal sensors are necessary). Some batteries can
be connected directly to the charger; other batteries should be connected to
the charger using the appropriate adaptor leads. The first battery to be
connected, irrespective of the channel chosen, will be the first battery
selected.
NOTE: All PAG Pulsar chargers offer a choice of connector on each channel.
Batteries may be connected to either but not both connectors at the same
time. Connection of a battery to a front panel 2.1mm socket will disconnect
the alternative connector (depending upon model) for that channel.
4.7 MAIN CHARGE
Charger set to Auto Mode: connect the battery to the charger. A period of
analysis lasting a minimum of 30 seconds is required before the correct
charge rate is determined, and the display will then indicate the rate by
flashing ‘AU’ and the charge rate (2A, 3A, or 4A) alternately. PAG intelligent
batteries control their own charge rate, and are identified separately.
Charging will then automatically commence. A ‘charging’ indication will blink
once every second to show that the charging program is being executed, and
the on-charge battery voltage will be displayed.
Charger set to Manual Selection: the display will indicate the charge rate,
and charging will automatically commence. PAG intelligent batteries control
their own charge rate, and are identified separately. A ‘charging’ indication
will blink once every second to show that the charging program is being
executed, and the on-charge battery voltage will be displayed.
A ‘waiting’ indicator will be displayed on any other channel that has a battery
connected. The balancing process is indicated by ‘balance’. At the end of the
program the screen will display a ‘ready’ indication.
The charge current loaded into the battery can be viewed at any time during
charge by pressing the Function button once. The screen will first display the
discharge capacity and then the charge current loaded, for all channels. The
charge current loaded into the battery can be a useful guide as to the
battery’s fitness for use. If a fully discharged battery only accepts a small
amount of charge current against its rated capacity the battery will require
further investigation.
4.8 DISCHARGE-THEN-CHARGE (not Model No. 9797)
Hold the Function button in while connecting a battery. This will select the
Discharge-then-Charge program for that channel and indicate the selection on
the screen. A ‘waiting for discharge’ indication will be displayed if the
charger is currently occupied on another channel.
The battery will be automatically discharged to the correct end voltage, and
will then be charged. The screen will indicate ‘discharge’ or ‘charging’
respectively.
The discharge capacity can be viewed at any time by pressing the Function
button once. If the battery was fully charged at the start of the program,
this figure will give a useful indication of battery capacity.
4.9 RECOVERY CHARGE
IMPORTANT: SELECTION OF RECOVERY CHARGE IS A PRIORITY COMMAND, AND
WILL TEMPORARILY SUSPEND OPERATIONS ON ANY OTHER CHANNEL.
Press the Function button twice. The screen will indicate the selection and
any further operation of the button will move the recovery indication to the
next channel. The selection will skip over any channel on which the
Discharge-then-Charge program has been selected. A dwell time of over five
seconds on the selected channel will allow the Recovery Charge program to
be initiated. After a period of one hour the charger will automatically enter
the Main Charge program, which will run until the battery is fully charged. If
a battery is severely faulty, and has not responded to treatment by the
Recovery Charge program, it will be indicated as faulty when the Main Charge
program is entered, and will not be charged. Rejected batteries should be
investigated.
4.10 BATTERY INTERROGATION FEATURE (Model No. 9795 only)
NOTE: This feature operates in conjunction with PAG intelligent batteries
ONLY. It is available only on the side-mounted Snap-On compatible
connectors. It is not available on the front-mounted PP90 sockets.
Information stored in the battery can be displayed on the screen as follows:
◗Press the Function button in and hold until the information screen appears
(6 seconds) then release the button. Information screen Page 1 for Channel
1 will be displayed.
◗If the button is pressed briefly and released the selection will move to the
next channel.
◗If the button is held in for more than 1 second, the information screen
Page 2 will be displayed.
◗Page 2 will not be available for a channel on which a battery is actually
undergoing charge or discharge.
◗The information screen will remain displayed for 30 seconds, and will then
auto-exit.
4.11 SUPPLY FAILURE
If the AC mains power fails during operation, the charger will shut down
safely; no damage will occur to either the charger or the batteries.
When the mains power is restored the charger will default to the Main Charge
program. Batteries which had been identified as ‘charged’ or ‘faulty’ before

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SERVICING & REPAIRS
5.1 PAG Pulsar chargers are based upon advanced electronics and do not require
periodic maintenance. Consequently there are no user-serviceable parts inside.
5.2 Qualified electronics engineers who wish to gain access to internal assemblies
should note that parts of the power circuit retain a high voltage even after the
mains supply has been disconnected. Wait for a period of five minutes
following disconnection before commencing disassembly.
5.3 When the charger is correctly connected to a mains supply and the display is
not functioning, it is possible that a fault has developed.
Note that U.K mains plugs are fitted with a fused plug. If this fuse has
become open circuit it should be replaced by another of the correct rating
(see ‘Specification’ section 2.14). USE ONLY A FUSE OF THE CORRECT RATING.
If the replacement of the fuse fails to correct the above symptoms, do not
attempt further fuse replacement.
Seek advice from your nearest PAG dealer, from PAG USA by telephoning
818 760 8265 or direct from PAG Ltd., London, by telephoning [phone]
3131.
5.4 PAG Pulsar chargers feature a fail-safe shutdown mode. In the unlikely event
of an internal malfunction, an error message will be displayed on the screen to
show that the charger is in shutdown mode. This could be the result of any
number of undesirable situations from which the system is protecting itself,
such as the obstruction off ventilation slots causing inadequate cooling, or the
microcomputer’s detection of an internal fault. In these cases the charger
should be disconnected from the supply, any obstruction of the air vent system
removed, and the unit allowed to cool before reconnecting to the supply.
Should the charger re-enter the fail-safe shutdown mode, more detailed
investigation is required. Make a note of the error message, and seek advice
from your nearest PAG dealer, from PAG USA by telephoning 818 760 8265 or
direct from PAG Ltd., London, by telephoning [phone].
5.5 Unqualified personnel should not attempt further investigation (see paragraph
5.1). Any such interference would invalidate the guarantee and invariably cause
more damage than the original fault.
SECTION 5
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the supply failure, and which had not been removed, are recorder, and the
charger will not attempt to charge these batteries (note: this does not apply
to PAG Li-Ion batteries). The charger will then fully charge the remaining
batteries.
4.12 GENERAL
The charger continuously monitors the status of all channels and provides this
information to the screen.
If the charger detects a severely faulty battery while a program is running, a
‘faulty’ indication will be displayed. This could be caused by one of several
conditions, such as a very old or damaged battery, a short circuit battery, or
an excessively high or low voltage battery. An ‘absent’ indication will be
displayed if a battery becomes open circuit while being charged. Conditions
that could cause this include a blown battery fuse, a battery’s internal
thermal cutout operating, intermittent connections, or a disconnected
battery.
The charger will not attempt to process batteries which are indicated as
‘faulty’, or which have completed a program. If a battery is disconnected, the
status will revert to the ‘absent’ state. Another battery can now be connected
to the free channel without affecting any of the other channels.
To the charger there is no difference between a disconnected battery and one
that is open circuit. If the charger indicates that a battery is disconnected
even though it appears to be plugged in, check the battery fuse and any
leads and adaptors before suspecting the charger of a fault.
Each battery will be charged to its maximum available capacity, and no
advantage is to be gained from attempting to charge it further. Although
re-application is safe, repeated attempts to overcharge a battery may
overheat the battery, resulting in a shortened life.

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WARRANTY
SECTION 6
6.1 Notwithstanding any provision of any agreement the following Warranty is
exclusive: PAG Limited warrants each Pulsar Charger it manufactures to be free
of defects in material and workmanship under use and service for two years
from the date of purchase. This warranty extends only to the original
purchaser. This warranty shall not apply to fuses or any product or parts which
have been subject to misuse, neglect, accident or abnormal conditions of
operation.
6.2 In the event of failure of a product covered by this warranty, PAG Limited will
repair and calibrate equipment returned to an authorised Service Facility within
the period of the warranty, provided the warrantor’s examination discloses to
its satisfaction the product was defective. The warrantor may, at its option,
replace the product in lieu of repair. With regard to any equipment returned
within this period, said repairs or replacements will be made without charge.
If the failure has been caused by misuse, neglect, accident or abnormal
conditions of operation, repairs will be billed at a nominal cost. In such a
case, an estimate will be submitted before work is started, if requested.
6.3 The foregoing Warranty is in lieu of all other warranties, express or implied,
including but not limited to any implied warranty or merchantability, fitness or
adequacy for any particular purpose or use. PAG Limited shall not be liable for
any special, incidental, or consequential damages, whether in contract, tort, or
otherwise.
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