Panasonic HG-S Series User manual

2016.5 panasonic.net/id/pidsx/global
Contact-Type Digital Displacement Sensor
HG-S Series
User's Manual
WUME-HGS-2
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© Panasonic Industrial Devices SUNX Co., Ltd. 2016 3
Thank you for purchasing an contact-type digital displacement sensor HG-S series.
Before using this product, read and understand this User's Manual. Use the product correctly
and in the optimum manner.
Keep this manual in a safe location for reference whenever necessary.
Please note
1) Unauthorized reproduction of part or all of this manual is prohibited.
2) The contents of this manual are subject to change without notice.
3) This manual has undergone strict quality control procedures; however, in the event that you
discover any problems or points of concern, please contact your local dealer.
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© Panasonic Industrial Devices SUNX Co., Ltd. 20164
Contents
Chapter 1 INTRODUCTION····························································· 1-1
1-1 Safety Cautions······························································· 1-2
1-2 Safety Information ···························································· 1-2
Chapter 2 BEFORE USING THIS PRODUCT······································ 2-1
2-1 Contents of Package ························································· 2-2
2-2 System Conguration ························································ 2-4
2-3 Description of Parts ·························································· 2-5
2-3-1 Controller············································································· 2-5
2-3-2 Sensor Head ········································································ 2-8
2-3-3 Sensor Head Connection Cable ··············································· 2-8
Chapter 3 INSTALLATION AND CONNECTIONS································· 3-1
3-1 Mounting the Controller ······················································ 3-2
3-1-1 Mounting on a DIN Rail ·························································· 3-2
3-1-2 Removing from a DIN Rail······················································· 3-2
3-2 Attaching the Sensor Head ·················································· 3-3
3-3
Wiring the Controller Connector on the Sensor Head Connection Cable
· 3-5
3-3-1 Disassembly Procedure·························································· 3-5
3-3-2 Wiring Procedure ·································································· 3-5
3-4 Connecting the Controller and Sensor Head ······························ 3-7
3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable ····· 3-7
3-4-2 Removing the Sensor Head and Sensor Head Connection Cable···· 3-8
3-4-3 Attaching the Controller and Sensor Head Connection Cable ········· 3-9
3-4-4 Removing the Controller and Sensor Head Connection Cable ········ 3-9
3-5 Connecting Controllers······················································· 3-10
3-5-1 Connection Method ······························································· 3-10
3-5-2 Removal Method··································································· 3-11
3-6 Connection Diagrams and I/O Circuit Diagrams··························· 3-12
3-6-1 Connection Diagrams····························································· 3-12
3-6-2 I/O Circuit Diagrams······························································· 3-14
Chapter 4 BASIC OPERATION ························································ 4-1
4-1 Explanation of Basic Operation ············································· 4-2
4-1-1 From Power ON to Mode Selection ··········································· 4-2
4-1-2 Operation Keys and Display ···················································· 4-3
4-1-2-1 Operation Keys······················································ 4-3
4-1-2-2 Display ································································ 4-4
4-2 Explanation of Modes ······················································· 4-5
4-2-1 Display Switching Mode·························································· 4-5
4-2-2 Presets ··············································································· 4-8
4-2-3 Teaching Mode ····································································· 4-11
4-2-3-1 HIGH Set Value Fine Adjustment Function and
LOW Set Value Fine Adjustment Function ··················· 4-18
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4-2-4 Bank Mode ·········································································· 4-20
4-2-4-1 Setting Items Saved to and Loaded from Banks············ 4-20
4-2-4-2 How to Save and Load Settings to / from a Bank ·········· 4-20
4-2-4-3 Saving and Loading by Operation Key ························ 4-21
4-2-4-4 Loading by External Input ········································ 4-23
4-2-5 Key Lock ············································································· 4-24
Chapter 5 FUNCTION SETTINGS ···················································· 5-1
5-1 Overview of Setting Menu ··················································· 5-2
5-1-1 Menu Structure ····································································· 5-2
5-1-2 Data Flow ············································································ 5-4
5-1-3 Setting Items and Default Values ·············································· 5-5
5-2 Basic Settings ( ) ······················································ 5-8
5-2-1 HIGH Set Value ( )························································· 5-9
5-2-2 LOW Set Value ( ) ························································· 5-10
5-2-3 Hysteresis ( ) ······························································ 5-11
5-2-4 Teaching Types ( )························································· 5-13
5-2-5 Tolerance <±> ( ) ·························································· 5-15
5-2-6 Preset Value ( ) ····························································· 5-16
5-2-7 Preset Data Selection ( )················································· 5-17
5-2-8 Preset Save ( )···························································· 5-18
5-2-9 Measurement Direction ( ) ············································· 5-19
5-2-10 Lever Ratio ( )····························································· 5-21
5-2-11 Response Time ( )························································ 5-22
5-2-12 Output Operation ( ) ··················································· 5-24
5-3 Advanced Settings ( ) ··············································· 5-25
5-3-1 Hold Setting ( ) ······························································· 5-26
5-3-1-1 Measurement Modes ( )····································· 5-26
5-3-1-1-1 Sample Hold ·············································· 5-27
5-3-1-1-2 Peak Hold, Bottom Hold, Peak to Peak Hold,
Peak to Peak Hold / 2 ·································· 5-30
5-3-1-1-3 NG Hold···················································· 5-33
5-3-1-1-4 Self Sample Hold (Delay Timer) ····················· 5-35
5-3-1-1-5 Self Sample Hold (Static Width) ····················· 5-38
5-3-1-1-6 Self Peak Hold / Self Bottom Hold ·················· 5-41
5-3-2 Input All ( ) (Master Unit Only) ········································ 5-45
5-3-3 External Input ( ) ··························································· 5-47
5-3-4 External Output ( ) ······················································· 5-49
5-3-5 Number of Digits Displayed ( )·········································· 5-51
5-3-6 Analog Scaling ( ) ························································ 5-52
5-3-7 Scaling Upper Limit Value / Scaling Lower Limit Value ( / ) · 5-54
5-3-8 Eco Mode ( ) ···································································· 5-57
5-3-9 Alarm Setting ( ) ···························································· 5-58
5-3-9-1 Pressure Check / Pressure Check Set Value /
Alarm Delay Count ················································· 5-59
5-3-9-2 Catch Check ························································· 5-63
5-3-9-3 Number of Connected Controllers Check (Master Unit Only) · 5-65
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5-4 Calculation Settings ( ) (Master Unit Only) ··························· 5-66
5-4-1 Calculation Mode ( )························································· 5-67
5-4-2 Calculation Application Selection ( ) ·································· 5-68
5-4-2-1 Maximum Value ( )·············································· 5-69
5-4-2-2 Minimum Value ( ) ·············································· 5-70
5-4-2-3 Flatness ( )······················································ 5-70
5-4-2-4 Average Value ( ) ·········································· 5-71
5-4-2-5 Standard Difference ( ) ···································· 5-71
5-4-2-6 Torsion ( )···················································· 5-72
5-4-2-7 Curvature ( ) ················································ 5-73
5-4-2-8 Thickness ( )·················································· 5-74
5-5 Copy Settings ( ) ························································ 5-75
5-5-1 Copy select individual ( ) (Master Unit Only) ······················ 5-77
5-5-2 Copy Select All ( ) (Master Unit Only)······························· 5-79
5-5-3 Copy Execution ( ) (Master Unit Only)······························ 5-80
5-5-4 Copy Lock ( ) (Slave Units Only)········································· 5-81
5-6 Bank Settings ( )························································· 5-82
5-6-1 Bank Save Setting ( ) ··················································· 5-82
5-7 Calibration Settings ( ) ················································ 5-84
5-7-1 Calibration Selection ( ) ················································ 5-84
5-8 Initialization ( ) ························································· 5-88
5-9 Maintenance ( )······················································ 5-90
Chapter 6 SPECIFICATIONS ··························································· 6-1
6-1 Specications ································································· 6-2
6-2 Dimensions···································································· 6-5
Chapter 7 Appendix ······································································· 7-1
7-1 Maintenance and Inspection ················································ 7-2
7-1-1 Maintenance Cautions···························································· 7-2
7-1-2 Main Inspection Items ···························································· 7-2
7-2 Replacing the Probe·························································· 7-3
7-3 Replacing the Rubber Bellows ·············································· 7-4
7-4 Error Messages······························································· 7-6
7-5 Troubleshooting······························································· 7-7
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1-1
Chapter 1 INTRODUCTION
1-1 Safety Cautions ········································································ 1-2
1-2 Safety Information····································································· 1-2
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INTRODUCTION
© Panasonic Industrial Devices SUNX Co., Ltd. 20161-2
1-1 Safety Cautions Always observe
This section explains important rules that must be observed to prevent human injury and prop-
erty damage.
■ The hazards that may occur if the product is used incorrectly are described and classied by
level of harm.
WARNING Risk of death or serious injury.
CAUTION Risk of minor injury or property damage.
■ The following symbols are used to indicate safety information that must be observed.
Indicates an action that is prohibited.
Indicates an action that must be taken.
Indicates a matter that requires caution.
<Reference> Indicates supplemental information.
1-2 Safety Information
WARNING
●Never use this product as a sensing device for personnel protection.
●When using sensing devices for personnel protection, use products that meet the laws and stan-
dards for personnel protection that apply in each region or country, such as OSHA, ANSI and IEC.
CAUTION
●For the controller DC power supply, only use a power supply that is isolated by means of an isola-
tion transformer or otherwise.
●Risk of short-circuiting and damage to the controller or power supply if a transformer such as an
auto transformer is used. Risk of short-circuiting and damage to the controller or power supply if in-
correctly mounted or connected.
●The controller HG-SC series is designed to be used with the special sensor head HG-S series. If
used with other than the special sensor head option, the specications will not be met and product
malfunctioning or damage may occur.
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INTRODUCTION
© Panasonic Industrial Devices SUNX Co., Ltd. 2016 1-3
Specications
●This device has been developed / produced for industrial use only.
●This product uses an EEPROM. The EEPROM has a service life of one million setting operations.
● Do not use this product outside the range of the specications. Risk of an accident and prod-
uct damage. There is also a risk of a noticeable reduction of service life.
●Deviations may occur in the judgment value at the bottom dead point. Do not use the bottom
dead point as a standard.
Power
● Verify that the supply voltage uctuations are within the rating.
●If power is supplied from a commercial switching regulator, ensure that the frame ground
(F.G.) terminal of the power supply is connected to an actual ground.
●Do not use during the initial transient time after the power supply is switched ON.
Wiring
●Make sure that the power supply is OFF while performing wiring or expansion work on the
controller.
●Take care that short-circuit of the load or wrong wiring may burn or damage the product.
●After you have completed wiring work, check the wiring carefully before switching on the power.
●Do not wire in parallel with a high-voltage line or power line, or run through the same conduit.
Risk of malfunctioning due to induction.
●Do not apply stress such as excessive bending or pulling to the extracted part of a cable.
Usage environment
●This product is a precision device. Do not drop or otherwise subject to shock. Risk of product damage.
●Never remove the standard rubber bellows except for replacement. Risk of product damage
due to inltration by dust, water, or other contaminants.
●This product is suitable for indoor use only.
●Avoid dust, dirt, and steam.
●Do not use this sensor in places where it may come in contact with corrosive gas, etc.
●Ensure that the product does not come into contact with organic solvents such as thinner.
●Ensure that the product does not come into contact with strong acid or alkaline.
●Ensure that the product does not come into contact with oil or grease.
● This product cannot be used in an environment containing ammable or explosive gases.
● Performance may not be satisfactory in a strong electromagnetic eld.
Other matters
●Never attempt to disassemble, repair, or modify the product.
●When the product becomes unusable or unneeded, dispose of the product appropriately as
industrial waste.
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2-1
Chapter 2 BEFORE USING THIS
PRODUCT
2-1 Contents of Package ································································· 2-2
2-2 System Conguration ································································ 2-4
2-3 Description of Parts ··································································· 2-5
2-3-1 Controller············································································· 2-5
2-3-2 Sensor Head ········································································ 2-8
2-3-3 Sensor Head Connection Cable ··············································· 2-8
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 20162-2
2-1 Contents of Package
The following accessories are included in the product package. Before using the product, make
sure that no items are missing.
Controller
HG-SC101 / Master unit, high-performance type
HG-SC101-P / Master unit, high-performance type
●Controller: 1 pc.
●Instruction Manual (English / Japa-
nese, Chinese / Korean): 2 pcs.
●
General Information for Safety, Compliance,
and Instructions (23 languages): 1 pc.
HG-SC111 / Slave unit, high-performance type
HG-SC111-P / Slave unit, high-performance type
HG-SC112 / Slave unit, standard type
HG-SC112-P / Slave unit, standard type
●Controller: 1 pc.
●Instruction Manual (English / Japa-
nese, Chinese / Korean): 2 pcs.
●
General Information for Safety, Compliance,
and Instructions (23 languages): 1 pc.
HG-SC113 / Slave unit, wire-saving type
●Controller: 1 pc.
●Instruction Manual (English / Japa-
nese, Chinese / Korean): 2 pcs.
●
General Information for Safety, Compliance,
and Instructions (23 languages): 1 pc.
Sensor head
HG-S1010 / General purpose, standard type
HG-S1110 / High-performance, standard type
●
Sensor head: 1 pc.
●Nut: 1 pc.
●
Sensor head fasten-
ing wrench: 1 pc.
●Instruction Manual (English / Japa-
nese, Chinese / Korean): 2 pcs.
●
General Information for Safety, Compliance,
and Instructions (23 languages): 1 pc.
HG-S1010R / General purpose, low mea-
suring force type
HG-S1110R / High-performance, low
measuring force type
●
Sensor head: 1 pc.
●Nut: 1 pc.
●Rubber bellows:
1 pc.
●Sensor head fastening wrench: 1 pc.
●Instruction Manual (English / Japa-
nese, Chinese / Korean): 2 pcs.
●
General Information for Safety, Compliance,
and Instructions (23 languages): 1 pc.
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 2016 2-3
Sensor head connection cable
Straight connector
CN-HS-C3 / Cable length 3m
CN-HS-C7 / Cable length 7m
CN-HS-C20 / Cable length 20m
●Connection cable: 1 pc.
L-shaped connector
CN-HS-C3L / Cable length 3m
CN-HS-C7L / Cable length 7m
CN-HS-C20L / Cable length 20m
●Connection cable: 1 pc.
End plate (Option)
MS-DIN-E / End plate
●Plate: Set of 2 pcs.
●Instruction manual
Joint (Option)
TR-J102 / Length 15mm type
●Joint: 1 pc.
TR-J104 / Length 25mm type
●Joint: 1 pc.
Probe (Option)
TR-S10-C×5 / Standard type
●Probe: 1 pc.
TR-S10-H / Super-hard type
●Probe: 1 pc.
TR-S321-H / Super-hard needle type
●Probe: 1 pc.
TR-S411-K / Flat-seated type
●Probe: 1 pc.
TR-S601 / Roller type
●Probe: 1 pc.
TR-S700-H / Offset type
●Probe: 1 pc.
Rubber bellows (Option)
TR-G20×5
●Bellows: 1 pc.
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 20162-4
2-2 System Conguration
The HG-S series consists of controllers, sensor head connection cables, and sensor heads.
For the controllers, master units (2 types) and slave units (5 types) are available. Up to 15 slave
units can be connected per master unit. (When communication unit consolidated: up to 14 slave
units)
For the sensor heads, 4 types are available.
When connecting slave units to a master unit, connect only NPN output types, or only PNP
output types. Dissimilar output types cannot be connected together.
Controller - Master unit
HG-SC101 / NPN output type
HG-SC101-P / PNP output type
Controller - Slave unit
HG-SC111 / High-performance, NPN output type
HG-SC111-P / High-performance, PNP output type
HG-SC112 / Standard, NPN output type
HG-SC112-P / Standard, PNP output type
HG-SC113 / Wire-saving
Sensor head connection cable
Straight connector
CN-HS-C3 / Cable length 3m
CN-HS-C7 / Cable length 7m
CN-HS-C20 / Cable length 20m
L-shaped connector
CN-HS-C3L / Cable length 3m
CN-HS-C7L / Cable length 7m
CN-HS-C20L / Cable length 20m
Sensor head
HG-S1010 / General purpose, standard type
HG-S1010R
/ General purpose, low measuring force type
HG-S1110 / High-performance, standard type
HG-S1110R
/ High-performance, low measuring force type
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 2016 2-5
2-3 Description of Parts
2-3-1 Controller
HG-SC101 / Master unit, high-performance type
HG-SC101-P / Master unit, high-performance type
53
1 2
HG-SC111 / Slave unit, high-performance type
HG-SC111-P / Slave unit, high-performance type
HG-SC112 / Slave unit, standard type
HG-SC112-P / Slave unit, standard type
5
4
3
1 2
HG-SC113 / Slave unit, wire-saving type
5
4
3
1 2
Name Function
1Female connector For connection to a slave unit. Remove the connector cover before con-
necting to a slave unit.
2Sensor head connection cable
connector Connects a sensor head connection cable (option).
3Digital display / operation unit For details, refer to the following page.
4Male connector For connection to a master unit or slave unit.
5Digital display / operation
cover Keep closed when not using.
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 20162-6
●Digital display / operation unit
9 10 11 121 42 3 5 6 7 8
14 1319 1718 1516
Name Function
1Output 1 indicator (Orange) Lights up when output 1 is ON.
2Output 2 indicator (Orange) Lights up when output 2 is ON.
3Output 3 indicator (Orange) Lights up when output 3 is ON.
4Circle meter (Orange, Green)
• Shows increases / decreases of the judgment value by meter display.
• The lowest two gradations show the LOW judgment, and the highest two
gradations show the HIGH judgment.
• Green lights up when the judgment is GO. Orange lights up when the
judgment is LOW / HIGH.
• When the HIGH setting is set to a lower value than the LOW setting, all indica-
tors turn OFF.
• To show the count, long-press the LEFT / RIGHT / UP / DOWN key for 2
seconds in the base screen.
• The number of setting items in the level lights up, and the order of the set-
ting times is shown by blinking.
5Digital display / SUB (Green) Shows the setting item. The item set using display switching mode appears.
6Digital display / MAIN (White) Shows the judgment value and setting data.
7
Guide mark / arrow key (White)
Lights up when the LEFT / RIGHT / UP / DOWN key is enabled while con-
guring settings.
8Guide mark / ENT (White) Lights up when the ENTER key is enabled while conguring settings.
9LEFT key
• Use to change setting items and settings when conguring settings, and to
move through set value digits.
• Long-press for 2 seconds in the base screen to enter teaching mode.
10 UP key
• Use to change setting items when conguring settings, and to change nu-
meric set values.
• Long-press for 2 seconds in the base screen to enter display switching
mode.
• Short-press in the base screen to nely adjust the HIGH set value.
11 RIGHT key
• Use to change setting items and settings when conguring settings, and to
move through set value digits.
• Long-press for 2 seconds in the base screen to enter setting mode.
12 DOWN key
• Use to change setting items when selecting settings, and to change nu-
meric set values.
• Long-press for 2 seconds in the base screen to enter bank mode.
• Short-press in the base screen to nely adjust the LOW set value.
13 ENTER key
• Use to select setting items and nalize settings when conguring settings.
• Long-press for 3 seconds together with the EXIT key in the base screen to
activate or cancel key lock.
14 EXIT key
• Use to exit a setting item or cancel a setting when conguring settings.
• Long-press for 3 seconds together with the ENTER key in the base screen
to activate or cancel key lock.
15 Status mark
TRIG (White) Lights up while the trigger input (external input) is ON.
Lights up during sampling when self-hold is set.
HOLD (White) Lights up while the judgment value is held.
CALC (White) Lights up when set to calculation mode with a slave unit connected.
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BEFORE USING THIS PRODUCT
© Panasonic Industrial Devices SUNX Co., Ltd. 2016 2-7
16 Copy checkmark (Orange)
When conguring master unit settings, “COPY” lights up for setting items
that can be copied to slave units. A checkmark lights up for items selected
for copying, and the settings are copied when copying is executed.
17 Input indicator (White) Lights up when external input 1, 2, or 3 is ON.
18 Preset indicator (Green) Lights up when the preset function is used.
19 Preset key
When short-pressed in the base screen, the preset function turns ON.
When long-pressed for 2 seconds in the base screen, the preset function
turns OFF.
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INTRODUCTION
© Panasonic Industrial Devices SUNX Co., Ltd. 20162-8
2-3-2 Sensor Head
1
2
3
4
5
Name Function
1Sensor head connection cable connector Connects the sensor head connection cable.
2Fastener Fastens the sensor head using the provided nut.
3Spindle Detects the amount of movement.
4Rubber bellows Protects the spindle.
5Probe Ceramic measurement probe.
2-3-3 Sensor Head Connection Cable
Straight connector
CN-HS-C3 / Cable length 3m
CN-HS-C7 / Cable length 7m
CN-HS-C20 / Cable length 20m
2
1
L-shaped connector
CN-HS-C3L / Cable length 3m
CN-HS-C7L / Cable length 7m
CN-HS-C20L / Cable length 20m
2
1
Name Function
1Sensor head connector Connects to the sensor head cable connector on the sensor head.
2Controller connector Connects to the sensor head cable connector on the controller.
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3-1
Chapter 3 INSTALLATION AND
CONNECTIONS
3-1 Mounting the Controller ······························································ 3-2
3-1-1 Mounting on a DIN Rail ·························································· 3-2
3-1-2 Removing from a DIN Rail······················································· 3-2
3-2 Attaching the Sensor Head ························································· 3-3
3-3 Wiring the Controller Connector on the Sensor Head Connection Cable3-5
3-3-1 Disassembly Procedure·························································· 3-5
3-3-2 Wiring Procedure ·································································· 3-5
3-4 Connecting the Controller and Sensor Head ··································· 3-7
3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable ····· 3-7
3-4-2 Removing the Sensor Head and Sensor Head Connection Cable···· 3-8
3-4-3 Attaching the Controller and Sensor Head Connection Cable ········· 3-9
3-4-4 Removing the Controller and Sensor Head Connection Cable ········ 3-9
3-5 Connecting Controllers······························································· 3-10
3-5-1 Connection Method ······························································· 3-10
3-5-2 Removal Method··································································· 3-11
3-6 Connection Diagrams and I/O Circuit Diagrams······························· 3-12
3-6-1 Connection Diagrams····························································· 3-12
3-6-2 I/O Circuit Diagrams······························································· 3-14
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INSTALLATION AND CONNECTIONS
© Panasonic Industrial Devices SUNX Co., Ltd. 20163-2
3-1 Mounting the Controller
3-1-1 Mounting on a DIN Rail
1. Insert the rear of the mounting part into the DIN rail.
2. While pressing down on the rear of the mounting part, insert the front of the mounting part
into the DIN rail.
1
2
3-1-2 Removing from a DIN Rail
1. Grasp the product and push forward.
2. Lift the front to remove.
1
2
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