Panasonic HL-C235CE-W Series User manual

INSTRUCTION MANUAL
Ultra High-Speed, High-Accuracy Laser Displacement Sensor
Sensor Head
HL-C235CE-W□
MJE-HLC235EW(02) No.0048-80V
Thank you very much for purchasing Panasonic products. Read this Instruction Man-
ual carefully and thoroughly for the correct and optimum use of this product. Kindly
keep this manual in a convenient place for quick reference.
WARNING
●This product is intended to detect the objects and does not have the control func-
tion to ensure safety such as accident prevention.
Do not use the product as a sensing device to protect human body.
● Becarefulnottodirectlywatchortouchthedirectlaserbeamorreectedlaser
beam.
●The product was developed and manufactured for industrial use.
BEFORE USE
●Before using the product, check the sensor head model and contents of packing.
●Sensor head model
Check the model name of product at the top of sensor head.
●Packing
Check that all of the following components are included in the
package.
• 1 sensor head unit
• 1 Instruction manual
• Laser warning labels
[JIS/IEC: 1 set, GB: 1 set (E type only)]
●Thisproductsatisesthe adaptionofCEproductby usingincombinationwith
controllerandprogrammabledisplay,whicharesubjectedtoCE.Pleaseconrm
that there is CE mark on connecting controller’s label.
●Contact for CE
Panasonic Marketing Europe GmbH Panasonic Testing Center
Winsbergring 15, 22525 Hamburg,Germany
1DESCRIPTION
●HL-C235BE-W□, HL-C235CE-W□ displacement sensor head achieves ultra high-
speed and high-accurate measurement using linear image sensor as light receiv-
ing element to be used on equipment that require high-speed operation with high-
accuracy.
2CAUTIONS ON HANDLING LASER LIGHT
●For the purpose of preventing any injury which may occur to the user by the use
of the laser product in advance, the following standards have been established by
the IEC Standards, JIS Standards, GB Standards and FDA Standards.
IEC : IEC 60825-1-2007
JIS : JIS C 6802-2011
GB : GB 7247.1-2012
FDA : PART 1040.10
Thesestandards classieslaserproductsaccordingtothelevel ofhazard and
provide the safety measures for respective classes.
●Laser hazardous class
ClassicationaccordingtoIEC60825-1-2007 (JIS C 6802-2005)
Class Model Descriptionofhazardousevaluation
Class 3R HL-C235CE-W
HL-C235CE-WMK Directintrabeamviewingishazardous,butriskislowerthanfor3B.
●WARNING label
<HL-C235CE-W□>
In Chinese
In Japanese / English / Korean
(E type only)
●FDAcerticationlabel
<Labelposition>
●Install the product so the laser beam comes higher or lower than eye level in order
not to watch the beam directly during operation. Laser safety distance (Nominal
OcularHazardDistance:NOHD)isapprox.1.4m.Thelaserbeammustbetermi-
natedattheendofitspathbyadiffusereectororanabsorber.
●Please contact our company if the system breaks down. It is not equipped with a
function that stops laser radiation automatically during disassembling the sensor
head.Theusers thereforemay beexposedtolaserbeamindisassembling the
sensor head.
●Whenthisproductis usedin China,afxtheChinesewarninglabel(accessory)
on the label in the product.
●
DonotusethesysteminthemannerotherthanspeciedinthisInstructionManual.
3SPECIFICATIONS
Model No. HL-C235CE-W HL-C235CE-WMK
Meas. method (Note 2) Diffusereection
Measurement center distance 350mm 350mm
Measurement range (Note 3) ±200mm ±200mm
Beam source Red semiconductor laser Class 3R (JIS/IEC/GB), Class IIIa (FDA) (Note 4)
Maxoutput:5mW,EmissionPeakwavelength:658nm
Beam diameter (Note 5) Approx.ø400μm Approx.400×6,500μm
Beam receiving element Linear image sensor
Resolution 8μm/averagetimes:256,2μm/averagetimes:4,096
Linearity ±0.04%F.S. (-200 to 0mm), ±0.08%F.S. (0 to +200mm) (F.S. = ±200mm)
Temperature characteristics 0.01%F.S./°C
Indicator
Laser emission Green LED: Lights up during laser emission.
Meas. range
Yellow LED: Near measurement center:ON, within measurement range:Blink, beyond the range:OFF
Protective structure IP67(exceptconnector)
Pollution degree 2
Insulation resistance 20M ohms or more by 500V DC megger (between all the terminals and enclosure.)
Dielectric
withstand
Commercial Frequency AC 500V for 1min. (between all the terminals and enclosure.)
Impulse ±1,000V1.2/50μs(betweenalltheterminalsandenclosure.)
Vibration resistance Endurance:10to55Hz(cycle:1minute),Resistantamplitudeofvibration:1.5mm,in
X, Y, and Z directions for 2 hours
Shock resistance 196m/s2in X, Y, and Z directions for 3 times
Ambient illuminance (Note 6) 3,000ℓxorless(illuinanceatbeamreceivingsurfaceusingincandescentlamp)
Ambient temperature 0 to +45°C (No dew condensation or icing allowed), At storage: -20 to +70°C
Ambient humidity 35 to 85%RH At storage:35 to 85%RH
Ambient Height 2,000m or less
Material Main unit case / cover faluminum: Die-cast, Front cover: Glass
Cable length 0.5m
Cableextension Extendibleto30mlongmaximumusingtheoptionalextensioncable.
Weight Approx.300gincludingcableweight
Applicable standards Conformed to EMC Directive
Notes:1)Measuring conditions are as follows unless otherwise specied; connection with controller,powervoltage:
24VDC,ambienttemperature:20°C,samplingcycle:40μs,averagetimes:256,atmeasurementcenterdis-
tance, object substance: white ceramic,, and digital measurement value.
 2)UsetheexternalNDlter(optional)incasetheamountofreectedbeamistoolargeonSpecularReection
installation.
 3)Themeasurementrangeislimitesbetween -70 and +200mm (in case the sampling cycle is 20μs), or be-
tween+100and+200mm(incasethesamplingcycleis10μs).
4) This is based on the FDA Standard, according to Laser Notice No. 50 of the FDA Standard.
 5)Thegureshowsthevalueatmeasurementcenterdistance.Itisdeterminedby1/e2(approximately13.5%)
ofcenterbeamintensity. Due to leak light outside the specied area, the reectance aroundthedetecting
point may be higher than at the point and this may affect the measurement value.
6) The variation in ambient illuminance is ±0.08%F.S. or less.
4EXPORT REGULATIONS BY JAPANESE GOVERNMENT
● Pleasefollowtheexportcontrolregulationsrequired.
HL-C235CE-W(MK)(E type)are notsubjecttoexportcontrol regulationsunder
theconditionthattheyareusedcombinedwiththenon-pertinentcontrollertoex-
portcontrolspeciedbyForeignExchangeandForeignTradeLaw.
Whentheyarecombinedwiththepertinentcontrollertoexportcontrol,theyare
subjecttotheLaw.InthiscaseexportadmissionbyJapanesegovernmentisre-
quiredbeforetheproductistobeexportedorbroughtoutofthecountry.

5CAUTIONS
Controller
●
It does not work properly in case connected to the controller ver. 1.**.
For proper use, connect to the controller ver. 2.00 or later.
Connection
●
Turn off the power of controller before connecting or disconnecting the connectors.
●When connecting or disconnecting the connectors, be sure to hold the connector
areanottoapplyextraforcetothecable.
●Be careful not to touch terminals or to let foreign matter get in the connector after
disconnecting connectors.
●Becareful notto applyforcetoaroundthe connectorofstandardcableand ex-
tension cable. Do not bend the cables near connectors. Failure to do so causes
causes disconnection of the cable.
●When moving the sensor head during operation, install it so the cable not bend
bendduring movement.Usereplaceable extensionscableincasethe cable
needs bend.
Wiring
●Do not run the sensor cable along (bundled in parallel) with other wirings. Keep it
at least 100mm away from other wires. Run the cable so it is separate from high
voltage and power circuit lines. If it is necessary to run the cable in parallel with
them, shield it by running through a grounded electrical conduit.
●Install the product as far away as possible from noise source such as high-voltage
lines, high-voltage device, power lines, power device, machines which generate a
large starting and stopping surge, welding machines and inverter motor.
●Do not pull the cable using a force more than
29.4Nwhenroutingthecablewith thesensor
headand controllerfixed.At least20mmis
required from the cable connection to the bend.
The bending radius must be 30 mm or more.
●Useonly1extensioncableforconnectionbe-
tween one sensor head and a controller.
20mm or more
R30mm or more
Warming up time
●Allow at least 30 minutes of warming up after turning on the power to ensure the
performance of the product.
Environment
●The life of the semiconductor laser depends on the ambient temperature during
use. When using the product near a heat source, take measures to lower the am-
bient temperature of the sensor head as possible. Mount the sensor on a device
having good heat radiation because the sensor itself emits heat.
●Water,oil, orngerprintsonthe emittersurfaceandreceiver surfaceofsensor
headreectslight.Dustanddirtonthemblocklight.Keepthemcleanatalltimes.
When cleaning these parts, wipe them off using a soft lint-free cloth or lens clean-
ing paper.
●Install the sensor head so ambient light such as sunlight or light with the same
wavelength as laser beam should not enter the light receiver. If high accuracy is
required, install a light shielding plate or the like on the sensor head.
●The controller and connectors are not structurally dustproof, waterproof, or corro-
sion-resistant. Do not use the product underwater or in the rain.
● Donotusetheproductindustyplacesorthatexposedtoammableorcorrosive
gases, droplet, direct sunlight, severe vibration or impact.
6MEASUREMENT RANGE / INDICATOR
●Installation Mode: Diffuse
Meas. range indicator OFF Blink OFFBlinkON
Measurement range
Measurement center
distance
● Themeasurementrangeindicatoratsamplingcycleof20μsor10μslightsupat
the center of limited measurement range.
7MUTUAL INTERFERENCE AREA (Unit: mm)
●When installing 2 or more sensor heads side by side, mutual interference occurs
if the laser spots from other sensor heads fall within the shaded areas in the right
gure.
Install sensor heads so the laser spots from other sensor heads fall outside the
shaded areas.
160
11
8
47
18 8
150
400
550
8BEAM DIAMETER (Unit: mm)
1.5 0.4 1.5
1.0 6.5 12.0
0.8
0.8
0.4
0.4
0.8
0.8
HL-C235□E-W
Minimal spot type
HL-C235□E-WMK
Line spot type
Measurement range
Measurement center distance
9DIMENSIONS (Unit: mm)
●Installation Mode: Diffuse
Lightemissionaxis
26
350
5
8.8°
74
64 6.6
6.2
(14.7)
(550)
13
9
75
90
64
69
5
(Measurement center distance)
2-M5 mounting hole
Depth:10
(opposite surface)
Laser emission indicator
(green)
Measurement range
indicator (yellow)
Lightreceptionaxis
10 OPTION
● NDlter(productcode:HL-C2F01)isoptionallyavailabletoadjusttheexcessive
received light intensity to an optimum level. This is useful when mounting the sen-
sorheadforspecularreection.
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