Panasonic Real Pro Ultra EP30006 User manual

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MASSAGE LOUNGER
EP30006
USA
SPECIFICATIONS
©2007 Matsushita Electric Works, Ltd.
All rights reserved. Unauthorized copying
and distribution is a violation of law.

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CONTENTS Page
1 COMPONENTS IDENTIFICATION…………………………………………………………………………………………………………………………3
2 TURNING ON THE POWER………………………………………………………………………………………………………………………………7
3 REQUIRED TOOLS…………………………………………………………………………………………………………………………………………8
4 ADJUSTMENT OF PRESSURE SENSOR…………………………………………………………………………………………………………………9
5 OPERATIONS OF ELECTROMAGNETIC VALVES AND AIR BAGS………………………………………………………………………………10
6 DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME………………………………………………………………………………………11
7 DISPLAY METHOD OF EACH OPERATION USE TIME………………………………………………………………………………………………12
8 METHOD OF PACKAGING POSITION SET-UP…………………………………………………………………………………………………………12
9 METHOD OF MASSAGE MECHANISM BLOCK INSTALLATION MODE SET-UP (MANUAL SET-UP)…………………………………………13
10 DISASSEMBLY……………………………………………………………………………………………………………………………………………14
11 ACTUAL WIRING DIAGRAM……………………………………………………………………………………………………………………………44
12 PHENOMENA CAUSED BY THE SENSOR MALFUNCTION OR LOCK PROTECTION OPERATION…………………………………………47
13 CHECKING…………………………………………………………………………………………………………………………………………………49
14 GREASE……………………………………………………………………………………………………………………………………………………57
15 EXPLODED VIEW…………………………………………………………………………………………………………………………………………60
16 REPLACEMENT PARTS LIST……………………………………………………………………………………………………………………………66

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1. COMPONENTS IDENTIFICATION
1.1 MASSAGE LOUNGER

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1.2 CONTROLLER

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2. TURNING ON THE POWER
1. Plug the power plug into the power socket.
2. Turn the lock switch to the open position.
3. Turn on the power switch on the back of the unit.
･When the operating lock switch is pointing toward ‘lock’, the power switch cannot be moved to the ‘on’ position.
Timer
When the on/off button is pushed, a timer begins to prevent overuse. After approximately 15 minutes, time expires and the
massage wheel goes into storage position.
After each use.
･Be sure to turn the power switch to ‘off’.
･To prevent children from using this unit, lock the power switch by moving the operating lock
switch to the ‘lock’ position.
･As a further caution, unplug the power cord from the power socket after each use.

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3. REQUIRED TOOLS

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4. ADJUSTMENT OF PRESSURE SENSOR
The adjustment of the Pressure sensor is necessary every time after the Main PCB or Massage mechanism block are
replaced or repaired disassembled & reassembled.
First, keep the Massage mechanism block unloaded without pressure and move it upward halfway.
- If the Massage mechanism block is at the highest or lowest position, you cannot arrange the pressure sensor correctly
because the fabric becomes tense with pressure.
1. Insert the Power plug into the power source and turn on the switch of the Power source switch block.
2. While pushing the buttons of Ⅰand Ⅲ, continue to push the On/off button for more than approximately three seconds.
Then, the buttons of Ⅰ, Ⅲ, and USER A light.
3. In ten seconds after the buttons of Ⅰ, Ⅲ, and USER A light, push the buttons as follows: ①SELF PROGRAM⇒②
LEG/FOOT⇒③AUTO WIDTH⇒④START
4. Push the button of START again, then the adjustment of Pressure sensor finishes.
5. Push the button of Stop.

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5. OPERATIONS OF ELECTROMAGNETIC VALVES AND AIR BAGS
Air massage operates with one Pump unit, nine 3-way electromagnetic valves, an Switch electromagnetic valve.
1. Air massage operates with the Pump and the Electromagnetic valve.
2. The Pump and all the Electromagnetic valves are OFF when the operation stops.
3. Air control stops when the Reclining lift motor and the Ottoman lift motor operate.(Electromagnetic valves are OFF in
ventilation.)
4. The Pump stops when in the On/off operation, or Electric reclining lift unit or Electric Ottoman lift unit operate in the standby
mode.(Pressure level is maintained.)
Electricity is OFF in five seconds after the Packaging mode, or the operation stop after the stop mode (Packaging mode), or
Electric reclining lift or Electric Ottoman lift are OFF in the standby mode.
*However, the Lift motors operate controlling the air when in stretching of legs and ankles.

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6. DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME
1. Insert the Power plug into the power source and turn on the switch of the Power source switch block.
2. While pushing the buttons of Ⅲand Ⅳ, continue to push the On/off button for more than approximately three seconds.
Then, the button of USER D lights.
3. In ten seconds after the button of USER D lights, push the buttons as follows:①SELF PROGRAM⇒②LEG/FOOT⇒③
LOWER⇒④START
4. Push the button of Stop.
HOW TO READ THE DISPLAY OF THE ACCUMULATIVE OPERATION TIME
* Count the numbers of display as arrows.

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7. DISPLAY METHOD OF EACH OPERATION USE TIME
While in the display method of Massage block total use time, push the button of START as many as you like based on what
accumulative operation use time you want to know.
*Icons are same of those of previous page.
*Push the button of Stop after checking the display.
8. METHOD OF PACKAGING POSITION SET-UP
1. Insert the Power plug to the power source and turn on the switch ON on the Power source
switch box.
2. While pushing the buttons of Ⅰand Ⅱat the same time, push the button of On/off for
approximately three seconds. (Buttons of Ⅰ,Ⅱ, and USER C light.)
3. Push the button of Reclining up to start the Packing position set-up.
(Ottoman and Reclining lean down, and Massage mechanism block moves to the packaging position.)
(When you want to stop the operation, push the button of Stop.)

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9. METHOD OF MASSAGE MECHANISM BLOCK INSTALLATION
MODE SET-UP (MANUAL SET-UP)
It is necessary to adjust the Massage mechanism block to Manual mode when installing or removing the Massage mechanism
block or adjusting the Up/down position as follows:
1. Insert the Power plug into the power source and turn on the switch of the Power source switch block.
2. While pushing the buttons of Ⅱand Ⅳ, continue to push the On/off button for more than approximately three seconds.
Then, the buttons of Ⅱ, Ⅳ, and USER B light.
3. In ten seconds after the buttons of Ⅱ, Ⅳ, and USER B light, push the buttons as follows:①SELF PROGRAM⇒②
REGIONAL ROLL⇒③START
4. Move the Massage mechanism block pushing the buttons of POSITION and BACK INTENSITY.
5. Push the button of Stop after checking.

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10. DISASSEMBLY
10.1. Removing the Rear cover
1. Remove two screws and two push-turn rivets, and pull off the
Rear cover top.
2. Remove two brushclips from the Rear cover bottom, and pull off
the Rear cover bottom.
10.2. Removing the Massage mechanism block
Move the Massage mechanism block to the bottom pushing the
high/low adjustment button.
1. Unscrew four screws on the PCB cover, and remove the PCB
cover.

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2. Unscrew a screw on the Ground wire and disconnect two
Connectors.
3. Remove the Connecting cord for power source from the Massage
block cover clip.
4. Unscrew four screws each on both sides and remove the Rail
piece sets.
Caution
The Massage mechanism block may fall down, therefore hold it
by your hand.
Be careful of the directions of the Rail piece sets when installing.

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Caution when handling the Massage mechanism block
Be sure to handle the Massage mechanism block carefully so that the
PCB of the Pressure sensor is not pushed to the desk or given extra
pressure when putting the Massage mechanism block, which could lead
to the cracks of the PCB. This may eventually cause the malfunction
such as ‘The body pressure levels on the Controller does not increase.’
‘It does not scan.’or ‘The operation is not stable.’ etc.
10.3. Removing the Controller stand and the Armrest
10.3.1. Removing the Controller
1. Pull off the parts A with a slotted screwdriver.
2. Take off the Controller from the Controller stand, and unscrew
three hexagonal screws and remove the Controller stand.
10.3.2. Removing the Armrest
1. Unscrew two screws from inside and outside the Armrest.

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2. Remove the Hose connected to the Armrest.
3. Lift the Armrest and remove it.
4. Execute the same procedure on the opposite side.
10.4. Removing the Covers
1. Proceed the all the procedures of 10.3. Removing the Controller
stand and the Armrest.
2. Unscrew a Push-turn rivet on the Under cover.
3. Unscrew seven screws on the B.

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4. Remove the B and pull out the Hose connected to the B.
5. Unscrew two screws on the C.
6. Lift the C to remove it.
7. Unscrew ten Push-turn rivets, and remove the Lift protection sheet.

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8. Unscrew nine Push-turn rivets on the Under cover right/left.
9. Remove the Under cover right/left.
*Remove the Power source switch box before removing the Under cover left.
Caution when installing
When installing the Under covers, be sure to check whether the Air hoses are hooked or bent and also the Ottoman
block moves smoothly.
10.5. Removing the Under box / Under box cover
1. Proceed all the procedures of 10.4. Removing the Covers.[
2. Put the Ottoman block on the 30-cm box, unscrew three
screws on the Under box top/left, and lift the Under box
top/left.
3. Unscrew a screw on the Under box top/right, and slide the
Under box top/right to left and unhook four hooks.

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4. Unscrew two screws and remove the D.
5. Remove the Rod holder from the Under cover top/right.
6. Remove seven Hoses from the Under box top/left, and remove
the Under box top/left.
*When installing Hoses, be careful of the arrangement of the
Hoses.
7. Unscrew three screws and pull off the Under box from the front.
Caution
Be careful of the position of the Ottoman hoses and check if the
four Hooks are hooked when the Under box right/top is installed.