Panasonic KXF-3V3C User manual

Operating Instructions
Model No. KXF-3V3C
Thank you for purchasing CM95R, the multi-functional chip mounter.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
3V3C-E-MMDB-0001
Multi-functional Chip Mounter CM95R
Maintenance Manual(1/2)

Page 3
M11E
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
The machine may be operated improperly and injure you.
Either carry out training by yourself, or consult the manufacturer.
WARNING
3V3C-E-MMD00-B01-00

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ORGANIZATION OF MANUALS
6 manuals are attached to this machine. They are classified into 4 types. Use each manual according
to the working purpose and person in charge.
Manuals of this machine
The assembly of each unit is individually indicated by an exploded
view of the parts. Use this for ordering parts or confirming the
assembly of the units.
This manual is for machine maintenance, and describes the daily
checks, adjustment and replacement of consumable parts.
Troubleshooting is also included.
This manual is for the machine operators, and describes the operat-
ing procedure, precautions and information which are necessary for
safe and effective operation.
This manual is for the data programmers, and describes the
methods for creating and changing data.
Programming manual (1/2, 2/2)
Operating manual
Parts List
Maintenance manual (1/2, 2/2)
This manual
3V3C-E-MMD00-B01-00

3V3C-E-MMD00-A02-16 Page 5
1
2
3
4
SAFETY PRECAUTIONS
MAINTENANCE INSPECTION
ERROR MESSAGES
MACHINE PARAMETER TEACHING
LOAD ARRANGEMENT
APPENDIX (I/O MAP, DAIAGRAM)
2/2 APPENDIX(DAIAGRAM)
Refer to the following pages for detailed contents.
1/2

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CONTENTS
3V3C-E-MMD00-A03-00
SAFETY PRECAUTIONS
MAINTENANCE
SAFETY PRECAUTIONS.................................................... 17
CONTENTS
1INSPECTION
1-1 Inspection Chart...................................................................................... 1-1
1-1-1 Main Body............................................................................................... 1-1
1-1-2 Tray Feeder ............................................................................................ 1-3
1-1-3 Multi-Tray Feeder.................................................................................... 1-4
1-2 Inspection Details.................................................................................... 1-5
1-2-1 Air Machine and Tools ............................................................................ 1-5
1-2-2 X-Y Unit .................................................................................................. 1-6
1-2-3 Head Drive Unit....................................................................................... 1-7
1-2-4 Transfer Head......................................................................................... 1-8
1-2-5 Nozzle Changer .................................................................................... 1-15
1-2-6 Nozzle................................................................................................... 1-17
1-2-7 Conveyor .............................................................................................. 1-21
1-2-8 Board Recognition ................................................................................ 1-22
1-2-9 Chip Recognition Part ........................................................................... 1-23
1-2-10 Cut & Offset Unit................................................................................... 1-25
1-2-11 Tape Unit .............................................................................................. 1-31
1-2-12 Pre-centering Unit................................................................................. 1-32
1-2-13 Laser Unit ............................................................................................. 1-33
1-2-14 Control Unit........................................................................................... 1-34
1-2-15 Tray Feeder (Matrix Table) ................................................................... 1-35
1-2-16 Tray Feeder (Lifter)............................................................................... 1-36
1-2-17 Tray Feeder (Transfer Head) ................................................................ 1-37
1-2-18 Tray Feeder (Pallet Changer) ............................................................... 1-38
1-2-19 Multi-tray Feeder (X-Y Unit) .................................................................. 1-39
1-2-20 Multi-tray Feeder [Pallet Pull-out Unit (Parts pick-up side)] .................. 1-40
1-2-21 Multi-tray Feeder [Pallet Pull-out Unit (Tray supply side)].....................1-41
1-2-22 Multi-tray Feeder (Lifter Unit) ................................................................ 1-42

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CONTENTS
3V3C-E-MMD00-A03-01
1-2-23 Multi-tray Feeder (Transfer Head & Nozzle) ......................................... 1-43
1-2-24 Multi-tray Feeder (Control Box)............................................................. 1-46
1-3 Lubricating Each Unit............................................................................ 1-48
1-3-1 X-Y Unit ................................................................................................ 1-48
1-3-2 Head Drive Unit..................................................................................... 1-49
1-3-3 R-axis Air Joint...................................................................................... 1-50
1-3-4 Cut & Offset Unit................................................................................... 1-54
1-3-5 Conveyor .............................................................................................. 1-55
1-3-6 Precenter .............................................................................................. 1-56
1-3-7 Multi-tray Feeder (Lifter Unit) ................................................................ 1-58
1-4 Battery Replacement 1 ST name: CM95R-M........................................ 1-59
1-4-1 Type and Use........................................................................................ 1-59
1-4-2 Battery Setting Positions....................................................................... 1-60
1-4-3 Replacing Battery on SCMSEM........................................................ 1-62
1-4-4 Replacing Battery on PRMEEQ ........................................................ 1-62
1-4-5 Replacing Battery on NF14EA .......................................................... 1-62
1-5 Battery Replacement 2 ST Name: MT20F-SL ...................................... 1-63
1-5-1 Type and Use........................................................................................ 1-63
1-5-2 Battery Setting Position......................................................................... 1-64
1-5-3 Replacing Battery on SCMSEC ....................................................... 1-64
1-6 Procedures for Replacing Consumables Used on the Vacuum Pump..1-65
1-6-1 Periodic Checks.................................................................................... 1-65
1-6-2 List of Consumables ............................................................................. 1-65
1-6-3 Procedures for Replacing Consumables............................................... 1-66
1-7 Changing the Board Transfer Belts....................................................... 2-68
2ERROR MESSAGES
2-1 Messages for Floppy Disk Operation
Operating Method of the Displayed Screen (Typical Example) .............. 2-6
2-1-1 Disk is Wrong.......................................................................................... 2-7
2-1-2 Disk is Not Initialized............................................................................... 2-7
2-1-3 Disk is Write Protected............................................................................ 2-8
2-1-4 Disk is Full............................................................................................... 2-8
2-2 NG Message for Self Testing
Operating Method of the Displayed Screen (Typical Example) .............. 2-9
2-2-1 Emergency Stop Switch NG ............................................. 2-10
2-2-2 Servo Switch NG ............................................. 2-11
2-2-3 Cover Open NG ............................................. 2-12
A
B
C
A

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CONTENTS
3V3C-E-MMD00-A03-00
2-2-4 Feeder Base A Front NG ............................................. 2-12
2-2-5 Feeder Base A Rear NG ............................................. 2-12
2-2-6 Feeder Base B Front NG ............................................. 2-12
2-2-7 Feeder Base B Rear NG ............................................. 2-12
2-2-8 Area Sensor NG ............................................. 2-13
2-2-9 Vacuum Pump NG ............................................. 2-13
2-2-10 NG Conveyor Full NG (Option)..................... 2-14
2-2-11 Production End Signal NG ............................................. 2-14
2-2-12 Tape Interlock NG ............................................. 2-15
2-2-13 Machine Parameter Sum NG ............................................. 2-16
2-2-14 Machine Data Sum NG ............................................. 2-18
2-2-15 Nozzle Float Detect A NG ............................................. 2-19
2-2-16 Nozzle Float Detect B NG ............................................. 2-19
2-2-17 Data Check NG ............................................. 2-19
2-2-18 Nozzle Data NG ............................................. 2-20
2-2-19 Mount Data NG ............................................. 2-21
2-3 Messages during Operation (Immediate Stop Screen)
Operating Method of the Displayed Screen (Typical Example) ............2-22
2-3-1 Nozzle Exchange Fault Detected Error code (#006)....................... 2-23
2-3-2 Cover Open........................................................................................... 2-24
2-3-3 Area Sensor Detected........................................................................... 2-24
2-3-4 Front Interlock Error.............................................................................. 2-25
2-3-5 Driver Overheat Error............................................................................ 2-25
2-3-6 Nozzle Interlock Sensor Intercepted ..................................................... 2-25
2-3-7 Stop Due to Cover Open or Area Sensor.............................................. 2-25
2-3-8 Chip Recognition Fault.......................................................................... 2-26
2-3-9 Pick-up Fault......................................................................................... 2-27
2-3-10 Mounting Fault ...................................................................................... 2-29
2-3-11 Chip Height Fault .................................................................................. 2-29
2-3-12 Cover Opened....................................................................................... 2-30
2-3-13 Front Interlock Error.............................................................................. 2-30
2-3-14 Area Sensor Responded....................................................................... 2-30
2-3-15 Cover Opened or Area Sensor Response ............................................ 2-30
2-3-16 PMD Overheat ...................................................................................... 2-31
2-3-17 No Parts................................................................................................ 2-31
2-3-18 Tape Floating Detected......................................................................... 2-32
2-3-19 End of Tray (In Using Single Tray Feeder) ........................................... 2-33
2-3-20 Nozzle Set Position Fault...................................................................... 2-33
2-3-21 NG Conveyor Full (Option)..................... 2-34

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CONTENTS
3V3C-E-MMD00-A03-00
2-3-22 Cycle Stop ............................................................................................ 2-34
2-3-23 Post-process Waiting ............................................................................ 2-35
2-3-24 Pre-process Waiting.............................................................................. 2-35
2-4 Messages during Operation (Trouble Showing Screen)
Operating Method of the Displayed Screen (Typical Example) ............2-36
2-4-1 Emergency Stop Pressed Error Code (#001) ............. 2-37
2-4-2 Axis Fault Detected Error Code (#002) ............. 2-37
2-4-3 Tape Float Detected Error Code (#003) ............. 2-50
2-4-4 Air Pressure Drop Error Code (#004) ............. 2-50
2-4-5 Head Fault Detected Error Code (#005) ............. 2-51
2-4-6 Cutter Blade Not at Return Position Error Code (#007) ............. 2-51
2-4-7 Tape Feed Not at Return Position Error Code (#008) ............. 2-52
2-4-8 Board Holder Not at Normal Position Error Code (#009) ............. 2-52
2-4-9 X-or Y-axis Target Value Outside Range Error Code (#014) ............. 2-53
2-4-10 Z-axis Target Value Outside Range Error Code (#019) ............. 2-53
2-4-11 Nozzle Height Data Outside Range Error Code (#033) ............. 2-54
2-4-12 Z-axis Origin Offset Outside Range Error Code (#034) ............. 2-54
2-4-13 Holder Pin and Conveyor Interfered Error Code (#036) ............. 2-55
2-4-14 Communication Error with Recognition Device A stage Error Code (#042) ............. 2-55
2-4-15 Communication Error with Recognition Device B stage Error Code (#043) ............. 2-55
2-4-16 Temp Compensation............................................................................. 2-56
2-4-17 Height Sensor Error .............................................................................. 2-56
2-4-18 Nozzle Eccentric Error .......................................................................... 2-56
2-4-19 R-axis Heat Crr Err
(R-axis Heat Correction Error) .............................................................. 2-56
2-4-20 R Heat Crr Nothing NZL
(R Heat Correction Nothing Nozzle) ..................................................... 2-57
2-4-21 Nozzle Selection Error .......................................................................... 2-57
2-4-22 R θ -axis Out of Step............................................................................. 2-57
2-4-23 Fault Detected during Tray Transmitting Error Code (#051) ............. 2-59
2-4-24 X-axis Overrun Error Code (#052) ............. 2-60
2-4-25 Y-axis Overrun Error Code (#053) ............. 2-60
2-4-26 L-axis Overrun Error Code (#054) ............. 2-60
2-4-27 No Tray Data Error Error Code (#055) ............. 2-61
2-4-28 Pick-up Number Invalid Error Code (#056) ............. 2-62
2-4-29 Head Not Up Error Code (#057) ............. 2-63
2-4-30 Fault Detected at Exit Port Error Code (#058) ............. 2-64
2-4-31 Fault Detected Pallet Chuck Error Code (#059) ............. 2-65
2-4-32 Pick-up Data X Exceeds Size Error Code (#060) ............. 2-66

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CONTENTS
3V3C-E-MMD00-A03-00
2-4-33 Pick-up Data Y Exceeds Size Error Code (#061) ............. 2-67
2-4-34 Tray Type not Found Error Code (#062) ............. 2-68
2-4-35 Communication Error to Tray 1 Error Code (#071) ............. 2-69
2-4-36 Communication Error to Tray 2 Error Code (#072) ............. 2-69
2-4-37 Communication Error Detected Error Code (#073) ............. 2-69
2-4-38 Tray Transmit Error Error Code (#074) ............. 2-70
2-4-39 Fault Detected at Tray No.1 Error Code (#075) ............. 2-70
2-4-40 Fault Detected at Tray No.2 Error Code (#076) ............. 2-70
2-4-41 80C31 Watchdog Error Error Code (#083) ............. 2-71
2-4-42 Optical Fiber Link Broken Error Code (#084) ............. 2-71
2-4-43 Optical Link Communication Fault Error Code (#085) ............. 2-72
2-4-44 Communication Error - RS485 Error Code (#086) ............. 2-72
2-5 Messages during Operation
(Screen Displaying Picture and Recognition)........................................ 2-73
2-5-1 Board Recognition Error ....................................................................... 2-73
2-5-2 Mounting Point Recognition Error ......................................................... 2-75
2-5-3 Laser Recognition Error........................................................................ 2-76
2-5-4 Board Transfer Error............................................................................. 2-77
2-5-5 Chip Recognition Error.......................................................................... 2-78
2-6 Messages for Selftest Screen of Multi-tray Feeder............................... 2-79
2-6-1 Emergency Stop Switch NG..................................... 2-79
2-6-2 Servo Switch NG..................................... 2-79
2-6-3 Nozzle Floating Detection NG..................................... 2-80
2-6-4 Pallet Pinch Detection (Pick-up Side) NG..................................... 2-80
2-6-5 Pallet Pinch Detection (Exchange Side) NG..................................... 2-82
2-6-6 Tray-exchange-window NG..................................... 2-83
2-6-7 Upper Side of Pallet NG..................................... 2-83
2-6-8 Empty Tray Box Is Full NG..................................... 2-84
2-6-9 Air Pressure Down NG..................................... 2-84
2-6-10 Power Box Fan Fault NG..................................... 2-85
2-6-11 Driver Fault NG..................................... 2-85
2-6-12 Door Open NG..................................... 2-85
2-6-13 Lifter Axis Belt Is Broken NG (Only MT10F-SL) ...... 2-86
2-6-14 DC DOWN NG..................................... 2-86
2-6-15 Machine Data Sum NG..................................... 2-87
2-6-16 Machine Parameter Sum (Only MT10F-SL) ...... 2-87
2-6-17 Brake Release Switch (Only MT20F-SL) ...... 2-88
2-7 Messages during Multi-tray Feeder Operation (Immediate Stop Screen)... 2-89
2-7-1 Nozzle Set Position Is Wrong ............................................................... 2-89