Parweld TR003 User manual

TR003 Trolley Assembly Instructions Sheet 1 of 5
9
3
5
10
Trolley Parts List
1) Tubular Mounting Frame (Gas Bottle) x 1
2) Angle Runner (RH) x 1
3) Angle Runner (LH) x 1
4) Mounting Frame Gusset Plate x 2
5) Front Mounting Plate (Castors) x1
6) Support Bracket (Gas Bottle) x 2
7) Wheel (Ø250) x 2
8) Wheel Axle x 2
9) Swivel Castor (Ø100) x 2
10) Plastic End Cap (Ø20) x 2
11) 25mm x 1560mm Fabric Strap With Buckle x 1
12) 25mm x 1130mm Fabric Strap With Buckle x 1
13) Retaining Washer (Ø20) x 2
14) M8 x 35 Hex Set Screw x 2
15) M8 x 16 Hex Set Washer Head Screw x 8
16) M6 x 12 Hex Set Washer Head Screw x 12
17) M8 Hex Washer Head Nut x 10
18) M6 Hex Washer Head Nut x 12
19) M20 Flat Washer x 2
20) M8 Flat Washer x 2
2
6
8
1
4
7
11 & 12 13 14 16 17 18 19 2015

TR003 Trolley Assembly Instructions Sheet 2 of 5
Affix the plastic end caps (10) in the wheel axle
ends (8) prior to assembly. Take the tubular
mounting frame (1) and the angle runners (2 &
3) along with the wheel axle. Align the mounting
holes as shown in FIG 1 and secure using the
M8x35 screws (14), flat washers (20) and nuts
(17) supplied.
Note: Do not fully tighten the mounting screws
until the gusset plates have been assembled
(see FIG 5).
FIG 1
Take the front mounting plate (5) and
the swivel castors (9) and assemble
with the angle runners. Align the
mounting holes as shown in FIG 2
and secure using the M8x16 screws
(15) and nuts (17) supplied.
Note: Do not fully tighten the fixing
screws until the gusset plates have
been assembly (see FIG 5).
FIG 2
Next assemble the wheels on the axle. First
slide the M20 washers (19) on both ends of the
axle. Then slide the wheels (7) onto the axle
and up to the washers. The retaining washers
(13) can then applied to secure the wheels in
position. FIG 4 shows the final assembly.
FIG 3
FIG 4

TR003 Trolley Assembly Instructions Sheet 3 of 5
FIG 5
Assemble the gusset plates using the M6x12 screws
(16) and nuts (18) as shown in FIG 5. A complete gus-
set plate assembly should look like FIG 6.
Note: The other fixing screws in FIG 1 & 2 can now be
tightened to complete the lower trolley assembly.
FIG 6
Finally the gas bottle support brackets can be fixed using the re-
maining M6x12 screws (16) and nuts (18) as shown in FIG 7. The
straps (11 & 12) can then be laced through the bracket slots with
the longer strap at the bottom (see FIG 8).
Note: The other fixing screws in FIG 1 & 2 can now be tightened to
complete the lower trolley assembly.
FIG 6
FIG 7
FIG 8
Complete TR003 trolley assembly
as shown above.

TR003 Fixing water cooler (optional) Sheet 4 of 5
Place the XTS904-905 on the base of the trol-
ley and fix using 2 bolts and spacers passed up
though the trolley into the threaded holes in the
water cooler .

TR003 Fixing power source to water cooler (optional) Sheet 5 of 5
For XTT202 AC/DC use angle bracket x4 and x
to water cooler top plate
For XTT353 AC/DC use double bend bracket x4
and x to water cooler top plate
Remove 4 screws from side of machine panel,
Place machine ontop of cooler and aligh with angle brackets
Fix machine to the angle braket with orgianl screws