PBB CH531 User manual

33
All holes in the hinge must be drilled correctly and
properly installed. Failure to will void the UL fire
rated listing.
Do not install Snap-On cover until installation is
100% complete, and the assembly is correctly
fastened and properly fitted.
The Screw Pack contains self-drilling Tek screws.
These screws are also recommended for grout-filled
frames.
• Perform each step of these instructions.
(1) Place hinge on frame as shown in Figure 1 on
the other side of these instructions.
• Allow 1/8” between top of hinge and underside
of header.
Note that at least 1 13/16” of frame face is
required for mounting this hinge.
(2) Mark the position of the top and bottom
adjustment holes with a center punch, then drill
and fasten. The use of the PBB drill tool can help
center the hole so that the fasteners will enter
straight.
(3) After the top and bottom screws are installed,
drill and fasten the remaining holes.
(4) Fold the door leaf back over the frame leaf and
place the door in the door frame.
• Place shims under the door to provide 1/8”
clearance between the header and the top of the
door.
• Add shims at both the hinge and latch side of
the door so that 1/8” clearance will be maintained
equally on the lock side of the door.
(5) With the door held firmly in place, return the door
leaf to the face of the door and repeat the drilling
procedure described in steps (2) and (3).
For Molly Jacknuts or Steel Sex Bolts or
any other type of fastening devices needed,
Please contact PBB directly at 1-800-726-
3414.
(6) Remove all shims and wedges and make a
gentle swing. Carefully check the door for proper
swing and clearance.
(7) Install the Clip N-Go
Position the Molding so that the short leg is
closest to the hinge pin. Hook the short leg
over the Molding Clips along the full length
of the hinge. Starting at the top and working
downward press the long leg of the Molding in
place completely over the outside edge of the
door leaf. If necessary, gently tap in place using
a rubber mallet, taking care not to damage the
molding.-

34
Figure 1: Hinge Placement & Clearance Template STANDARD HARDWARE
Figure 2: Installation (Exploded View)
(Caution-Use of power drill may
over-torque self drilling screw and
cause stripping of threads.)
1-3/4"
1-3/4"
29/64"
1/8" Min. Door Clearance
1/8"
1-13/16"
1-13/16"
1/4”-20 x 3/4” PHP Self
Drilling Tek Screws
15/32”