Peak Scientific Corona 1010 User manual

Corona 1010 User Manual Rev 5 RSID 153 PN UM-0016 EN 22/11/21
Corona 1010
User Manual

Contents
Change History 3
How to use this Manual 3
Introduction 4
Warranties and Liabilities 5
Safety Notices 6
Symbols 6
Safety Notice to Users 6
EU Declaration of Conformity 7
UK Declaration of Conformity 8
WEEE Compliance Statement 9
Technical Specification 10
Corona 1010 10
Unpacking 11
Fittings Kit Contents 12
Unpacking Instructions 12
Installation 13
Generator Environment 13
Generator Overview 14
Corona 1010 General Dimensions 14
Corona 1010 Rear Connections 15
Electrical Connection 16
Air Purity 17
Class 1 Particulate 17
Class 4 Water 17
Class 1 Oil 17
Start-Up Sequence 18
On Demand Gas 18
Unusual Operation 18
Connecting to the application 19
Tubing Lengths 19
Service Requirements 20
Service Schedule 20
Peak Protected 21
Cleaning 22
Troubleshooting 23
Page 2

Page 3
Change History
Rev Comment Name Date
2 Updated Service Kit Info L. Couttie 19/02/2018
3 Power Value Update L. Couttie 26/08/2019
4 Name Update L. Couttie 02/09/2019
5 Declarations Update L. Couttie 22/11/2021
How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 4
Introduction
The Corona 1010 has been developed by Peak Scientific in conjunction with Thermo
Fisher Scientific to supply pure Nitrogen to their Charged Aerosol Detectors (CAD).
The Corona 1010 generates gas at the right flow, pressures and purities required by the
Charge Aerosol Detector and has been fully tested and approved by Thermo.
Peak Scientific oers a compact, stackable solution with their Corona products, but
also with a Corona Veo CAD itself.
Other features include:
• Generates Nitrogen on demand from compressed air.
• Eective and reliable membrane technology.
• Minimum maintenance with only a filter change per annum.
• Small and Stackable.
To ensure these generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.

Page 5
Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods
shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free
from defects in material and workmanship for the lesser of a period of twelve
months from the date of delivery or thirteen months from the date of dispatch
from the factory.
3. Save as provided in this clause and except where the Goods are sold to a person
dealing as a consumer (within the meaning of the Unfair Contract Terms Act
1977) all warranties, conditions or other terms implied by statute or common
law are hereby expressly excluded save to the extent they may not be lawfully
excluded. When the Goods are sold to a consumer within the meaning of the Unfair
Contract Terms Act 1977 their statutory rights are not aected by the provisions of
this clause.
4. In the event of the Customer making a claim in respect of any defect in terms of
clause 2 hereof the Customer must.
1. Reasonably satisfy the Company that the Goods have been properly installed,
commissioned, stored, serviced and used and without prejudice to the generality
of the foregoing that any defect is not the direct or indirect result of lack of repair
and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or
incorrect spare parts
2. Allow the company to inspect the Goods and/or any installation and any relevant
packaging as and when reasonably required by the Company.
5. Subject to the Company being notified of any defect as is referred to in sub-
clause 2 hereof within a reasonable time of it becoming apparent and subject always
to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or
repair the defective Goods or refund a proportionate part of the Price. The Company
shall have no further liability to the Customer (save as mentioned in sub-clause 6
hereof).
6. The Company shall be liable to indemnify the Customer in respect of any claim
for death or personal injury to any person in so far as such is attributable to the
negligence or breach of duty of the Company or any failure by the Company to
comply with the provisions of sub-clause 2 hereof.
7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect
of any claim by the Customer for costs, damages, loss or expenses (whether direct,
indirect, consequential or otherwise) or indemnity in any respect howsoever arising
including, but not by way of limitation, liability arising in negligence (other than
pursuant to clause 6 above) that may be suered by the Customer or any third
party.

WARNING
WARNING
WARNING
WARNING
CAUTION
Page 6
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.
Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.
Safety Notice to Users
These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

Page 7
EU Declaration of Conformity
We Peak Scientific Instruments Ltd.
Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type: Nitrogen Generator
Model Designator: Corona 1010
To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
• Low Voltage Directive 2014/35/EU
EN 61010-1: 2010 Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use.
• Electromagnetic Compatibility Directive 2014/30/EU
EN 61326-1: 2013 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)
• Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.
Signed for and on behalf of Peak Scientific by
Signed:
Name: Fraser Dunn
Position: Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date: 22nd November 2021

Page 8
UK Declaration of Conformity
We Peak Scientific Instruments Ltd.
Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type: Nitrogen Generator
Model Designator: Corona 1010
To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
• The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010 Safety Requirements for Electrical Equipment for Measurement
Control and Laboratory Use.
• The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements.
• The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.
Signed for and on behalf of Peak Scientific by
Signed:
Name: Fraser Dunn
Position: Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date: 22nd November 2021

Page 9
WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 10
Technical Specification
Corona 1010
Environment
Minimum Operating Ambient Temperature 5°C (41°F)
Maximum Operating Ambient Temperature 35°C (95°F)
Maximum Altitude 2000 m
Maximum Relative Humidity 80% Non-Condensing
Minimum Storage Temperature* -20°C (-4°F)
Maximum Storage Temperature* 60°C (140°F)
Inlet Conditions
Inlet Air Pressure Min-Max 7.6-8.9 bar (110-130 psi)
Minimum / Maximum Air Inlet Flow 30 l/min
Minimum Air Inlet Quality ISO 8573-1:2010 Class[1.4.1]
Particles <0.01µm
Generator Outlets
Minimum / Maximum Gas Output Pressure 5.5 bar (80 psi)
Minimum / Maximum Outlet Flow Rate 5 l/min
Start-up time 5 minutes
Purity <2% O2
Particles <0.01µm
Phthalates NONE
Suspended Liquids NONE
Gas Outlets 1
Pressure Gauges 1
Start-Up Time For Purity 5 mins
Electrical Requirements
Voltage 100-230v
Frequency 50/60 Hz
Current 0.10A
Input Connection C14 Plug
Power Cord C13 Socket to Local Connection
Pollution Degree 2
Insulation Category II
General
Dimensions cm (inches) WxDxH 41.6 (16.3) x 54.0 (21.2) x 15.6 (6.14)
Generator Weight Kg (lbs) 12 (26.4)
Shipping Weight Kg (lbs) 34 (74.9)

Page 11
Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.
Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator
onto the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.
Page 11

Page 12
Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Teflon Tubing x 3m
2. ¼” Compression Fitting x 1
3. UK Mains Power Cable x 1
4. EU Mains Power Cable x 1
5. US Mains Power Cable 110v x 1
6. US Mains Power Cable 230v x 1
All of the generators output ports are located on the output panel at the rear of the
unit.
Unpacking Instructions
The unit weight constitutes a two person lift and as such, safe lifting practices should
be employed; do not attempt to lift on your own, as you will significantly increase the
chance of injury & damage to yourself and others around you.
1. Remove the plastic banding and remove the cardboard lid and sleeve.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.

Page 13
Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.
The performance of the generator (like all sophisticated equipment) is aected by
ambient conditions. Note should also be taken to the proximity of Air Conditioning
outlets. These can sometimes give rise to “pockets” of air with high relative humidity.
Operation of the unit within such a pocket could adversely aect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides and at the rear of
the unit. Please refer to the drawing below for the general dimensions of the unit.
Minimum Operating Ambient Temperature: 5 °C (41 °F)
Maximum Operating Ambient Temperature: 35 °C (95 °F)

Page 14
Generator Overview
Corona 1010 General Dimensions
The generator must always be placed on a flat, level surface. Failure to
do so will aect the performance of the generator.
WARNING
416 mm / 16.3”
540 mm / 21.2”
156 mm / 6.14"

Page 15
Rear ConnectionsCorona 1010 Rear Connections
¼" Compression Fitting
Mains Cable
¼" Compression Fitting

Page 16
WARNING
Electrical Connection
Connect the generator to an appropriate 100-230v single-phase supply, refer to the
generator serial plate for input specification and ensure your supply matches the
requirements.
If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can
be fitted by a qualified electrician.
This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check that your electrical supply falls within the specified range, see
below.
EARTH/GROUND (E):- Green & Yellow or Green
LIVE (L):- Brown or Black
Neutral (N):- Blue or White
Electrical requirements are 100-230v nominal +/- 10% depending on chosen model.
However, running continuously at voltages outside this is not recommended. Extended
periods at extremes can have a detrimental eect on the operation and life of the
generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING

Page 17
Air Purity
The Corona 1010 generator should be connected to an air supply that, as a minimum,
meets ISO8753-1:2010 Class 1.4.1
Class 1 Particulate
In each cubic metre of compressed air, the particulate count should not exceed 20,000
particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron range and
10 particles in the 1 - 5 micron size range.
Class 4 Water
A pressure dew point (PDP) of +3°C or better is required and no liquid water is allowed.
Class 1 Oil
In each cubic metre of compressed air, not more than 0.01mg of oil is allowed. This is a
total level for liquid oil, oil aerosol and oil vapour.

Page 18
Start-Up Sequence
Switch the generator on using the power switch on the rear panel of the unit. The LEDs
on the front panel will illuminate YELLOW for the start-up period.
The generator will provide Nitrogen almost instantaneously, assuming it has a suitable
air supply. The fascia illuminates GREEN to indicate adequate internal pressure has
been achieved.
On Demand Gas
The generator will produce nitrogen on demand. If the application is operating
and requires a gas flow, the system it is connected to will supply this to suit the
requirements of the application. If the application requirement for gas stops, the system
will also stop. If the demand from the application starts again, the system will detect
the demand for gas and will automatically start again to suit the demand.
Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched o and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased.
YELLOWYELLOW
GREENGREEN

Page 19
Connecting to the application
Once the LEDs have turned green, the generator is ready to be connected to the
application(s).
The pressure in the internal storage tanks must be allowed to dissipate
before connecting the generator to the application(s)
Attach the ¼” compression fitting to the outlet of the generator. Using suitable ¼”
tubing, and connect the outlet of the generator to the inlet on the application.
Please refer to the Tubing Lengths section, to ensure correct tubing is being used.
Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in eciency.
Tubing Lengths
The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between
generator and application.
< 10 meters: Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.
> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.
> 40 metres: Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.
A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is no large
diameter tubing within the lab (i.e. for the first 20 meters from the generator use 3⁄8”/5⁄16”
and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the connections and
bends to a minimum.
CAUTION
CAUTION
CAUTION

Page 20
Service Requirements
Service Schedule
Purchase Interval Component Qty. Visit
12 months Corona 1010 Annual Service Kit 1 www.peakscientific.com/
ordering