pellenc 56U00001 User manual

CHARGING STATION
PELLENC CHARGING STATION
OPERATING INSTRUCTIONS 56_136922-B
05/2020
ENG
Translation of the
original user guide
READ THE OPERATING INSTRUCTIONS
MANUAL CAREFULLY BEFORE USE
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CHARGING STATION PELLENC CHARGING STATION
56_136922-B
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................... 5
2. SAFETY ................................................................................................................................... 6
2.1. GENERAL SAFETY INSTRUCTIONS FOR THE TOOL ................................................................. 6
2.1.1. WORK AREA SAFETY ...................................................................................................................... 6
2.1.2. ELECTRICAL SAFETY ....................................................................................................................... 6
2.1.3. PERSONAL SAFETY ......................................................................................................................... 6
2.1.4. MAINTENANCE AND UPKEEP .......................................................................................................... 6
2.2. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE CHARGING STATION ................ 6
2.3. SAFETY MEASURES RELATING TO THE USE OF PELLENC CHARGERS AND BAT-
TERIES ..................................................................................................................................................... 7
2.4. SECURITY MEASURES RELATED TO THE TECHNOLOGIES USED ......................................... 7
2.5. STICKERS ........................................................................................................................................ 7
3. DESCRIPTION AND TECHNICAL CHARACTERISTICS .................................................... 10
3.1. DESCRIPTION OF THE CHARGING STATION ............................................................................ 10
3.1.1. THE CHARGING STATION .............................................................................................................. 10
3.1.2. ITEMS SUPPLIED WITH THE CHARGING STATION ........................................................................ 11
3.2. TECHNICAL FEATURES ............................................................................................................... 11
3.2.1. COMPATIBILITY BETWEEN CHARGERS AND PELLENC BATTERIES ............................................. 12
4. COMMISSIONING ................................................................................................................. 14
4.1. INSTALLATION OF THE PELLENC CHARGING STATION ........................................................ 14
4.1.1. FIXING CHARGING STATION TO WALL .......................................................................................... 14
4.1.2. INSTALLATION OF CHARGING STATION ON A WORK SURFACE ................................................... 15
4.1.3. POSITIONING OF THE POWER CABLE .......................................................................................... 16
4.2. ELECTRICAL INSTALLATION ...................................................................................................... 16
4.3. CHANGING THE POSITION OF THE POWER CABLE ............................................................... 16
4.4. INSTALLATION OF CABLES ....................................................................................................... 18
4.5. INSTALLING CHARGERS ............................................................................................................. 19
4.6. INSTALLATION OF TOUCHSCREEN TABLET. ........................................................................... 22
4.7. FORCED POWER SWITCH ........................................................................................................... 23
4.8. FIRST STARTUP ........................................................................................................................... 23
5. USE ....................................................................................................................................... 25
5.1. HMI (HUMAN-MACHINE INTERFACE) ......................................................................................... 25
5.1.1. PRESENTATION OF THE HMI ......................................................................................................... 25
5.1.2. SETTINGS / CONVERSIONS MENU ................................................................................................ 25
5.1.3. DETAILS OF CALCULATIONS FOR SAVINGS MADE ....................................................................... 26
5.1.4. SAVINGS / CONSUMPTION / ENVIRONMENT MENU ....................................................................... 27
5.1.5. BATTERY SETTINGS MENU ........................................................................................................... 28
5.1.6. CHARGING TIME (DAYTIME/NIGHTIME) SETTING MENU ............................................................... 29
5.1.7. STATISTICS MENU .......................................................................................................................... 30
5.1.8. DEFINING THE EMAIL ADDRESS FOR RECEIVING MAIL ............................................................... 30
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CHARGING STATION PELLENC CHARGING STATION
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5.2. CHANGING TABLET - SAVING DATA ......................................................................................... 31
5.2.1. REPLACING THE TOUCHSCREEN TABLET .................................................................................... 31
5.2.2. SAVING DATA ................................................................................................................................. 31
5.2.3. CONNECTION BETWEEN TABLET AND CHARGING STATION ........................................................ 32
6. SERVICE ............................................................................................................................... 33
7. INCIDENTS AND TROUBLESHOOTING ............................................................................. 34
7.1. INCIDENT AND TROUBLESHOOTING TABLE ........................................................................... 34
8. WARRANTIES ...................................................................................................................... 35
8.1. GENERAL WARRANTIES ............................................................................................................. 35
8.1.1. STATUTORY WARRANTY ............................................................................................................... 35
8.1.2. COMMERCIAL WARRANTYPELLENC .............................................................................................. 35
8.1.3. PAID AFTER-SALES SERVICE ........................................................................................................ 36
9. EC STATEMENT OF COMPLIANCE ................................................................................... 38
9.1. "EC" DECLARATION OF CONFORMITY: PELLENC CHARGING STATION ............................. 38
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CHARGING STATION PELLENC CHARGING STATION
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1. INTRODUCTION
Dear Customer,
Thank you for purchasing your Charging station PELLENC CHARGING STATION . Correctly used and maintained,
this tool will give a satisfactory performance for many years.
Warning
Your device contains numerous recoverable or recyclable materials. Return it to your
dealer or, failing this, to an approved servicing centre to be treated.
Comply with the regulations in force in your country as concerns environmental protection associated with your
activity.
Warning
It is imperative that you read through the ENTIRE user’s manual before using or servicing the
tool. Always comply with the instructions and illustrations in the manual.
All through this user guide you will find advisory notes and information entitled: NOTE, IMPORTANT, ATTENTION
and WARNING.
The points marked “NOTE” indicate additional information.
The points marked “IMPORTANT” warn the user of a potential risk to the equipment.
The points marked “ATTENTION” warn the user of a potentially hazardous situation which if not avoided leads to
minor injuries.
The points marked “WARNING” warn the user of a potentially hazardous situation which if not avoided leads to
serious injury or death.
The warning indicates that damage resulting from failure to comply with the procedures and instructions is not
covered by the warranty and the owner will be liable for any repair costs.
Safety indications are also given on the tool; they remind you of the safety precautions to be taken. Identify and
read these indications before using the tool. Immediately replace any indications that may become partially illegible
or deteriorated.
Refer to Section 2.5, “Stickers” for the location diagram of the safety stickers affixed to the tool.
No part of this manual may be reproduced without the written permission of the company PELLENC. The illustrations
given in this manual are for information purposes and are in no way contractual. The PELLENC company reserves
the right to make any modification or improvement to its products as deemed necessary without informing customers
already in possession of a similar model. This manual forms an integral part of the tool and must accompany the
tool if it changes hands.
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CHARGING STATION PELLENC CHARGING STATION
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2. SAFETY
• The Charging station PELLENC CHARGING STATION is a professional tool, for use only with PELLENC com-
patible tools (PELLENC chargers and batteries).
• The PELLENC company accepts no responsibility for any damage caused by improper or unspecified use different
from its original intention.
• The PELLENC company accepts no responsibility for any damage caused by the use of non-original parts or
accessories.
2.1. GENERAL SAFETY INSTRUCTIONS FOR THE TOOL
Warning
Read all the safety measures and all the instructions.
Retain all the safety measures and instructions for later reference.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental ca-
pabilities, or lack of experience and knowledge, unless they have been given supervision or preliminary instructions
by a person responsible for their safety.
2.1.1. WORK AREA SAFETY
1. Keep the working area clean and well-lit, with enough space to ensure the machine remains cool.
2. Do not operate power tools in an explosive atmosphere, for example in the presence of flammable
liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
3. Keep children and bystanders away while operating the power tool. Distractions can cause you to lose
control of the tool.
2.1.2. ELECTRICAL SAFETY
1. Never modify the connector or any other part of the device in any way whatsoever.
2. Do not misuse the power cords. Do not use cables for carrying, pulling or disconnecting batteries or
chargers. Keep cords away from heat, oil, sharp edges and moving parts. Damaged or entangled cords
increase the risk of electric shock.
3. If the input and/or output cables are cut or damaged, contact the authorised distributor where it was
purchased.
4. Do not introduce any metal objects into the device such as paper clips, coins, keys, nails, screws or
other small metal objects likely to short circuit its components.
5. Do not immerse the device in water. Use indoors only (no water misting).
2.1.3. PERSONAL SAFETY
1. Remain vigilant, watch what you are doing and use common sense when using the device. Do not use
the device if you are tired or under the influence of drugs, alcohol or medication.
2.1.4. MAINTENANCE AND UPKEEP
1. Have the device serviced by an approved PELLENC dealer, using only identical spare parts.
2.2. SAFETY MEASURES ASSOCIATED WITH THE USE OF THE CHARGING STATION
1. During operation, the charging station temperature can reach 60° C. There must be no flammable material
within 1.5 m of the Charging station and the batteries.
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CHARGING STATION PELLENC CHARGING STATION
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2. Keep the equipment out of the reach of children and place it on a non-flammable support.
3. Do not interfere with its cooling cycle.
4. The sockets inside the Charging station are intended for electrical supply for PELLENC chargers only.
5. The charging location must be equipped with a class D fire extinguisher (for metal fires) in good working order.
6. If the power cable is cut or damaged, contact your authorised distributor or an electrician, so that the cable
can be replaced.
7. The Charging station is designed for PELLENC chargers, and for organising the charging of PELLENC lithi-
um-ion battery tools.
8. Do not use it for any other purposes.
9. Children must be supervised to ensure they do not play with the Charging station.
10. Verify that the cables are not folded and that they do not come into contact with hot surfaces or sharp edges.
11. Ensure good ventilation during the charging.
12. Never cover the Charging station.
13. The charging station must not be used outdoors (or exposed to water).
14. Make sure the power connector is not exposed to water.
15. Never charge a damaged battery.
16. Grid connection must comply with national electrical regulations (EN60204#1).
17. Check the wiring of the Charging station before use. Never use the Charging station if the cabling is damaged
2.3. SAFETY MEASURES RELATING TO THE USE OF PELLENC CHARGERS AND BATTERIES
Please refer to the relevant battery or charger instruction leaflet.
2.4. SECURITY MEASURES RELATED TO THE TECHNOLOGIES USED
• A professional electrician must install the electrical equipment, using the wiring diagrams supplied with the Charg-
ing station.
Type of power cable: H07RN-F 3G2.5.
• The Charging station connects directly to a device fitted with a 16 A (C16) circuit-breaker and a sectioning switch.
• The electrical network must be equipped with a 30mA differential circuit breaker complying with the standard
relating to the protection of persons.
• If you cannot start the machine, please contact the authorised distributor.
Warning
Any intervention in the electrical box must be done by a professional electrician (risk of electric
shock).
2.5. STICKERS
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CHARGING STATION PELLENC CHARGING STATION
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Use indoors only.
This device contains numerous recoverable or recyclable materials. Return it to your dealer or,
failing this, to an approved servicing centre to be processed.
Tool compliant with EC standards.
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CHARGING STATION PELLENC CHARGING STATION
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Electrical hazard. Hazardous voltage.
Read the user manual.
The 10 connectors in the electrical box
are reserved only for PELLENC chargers.
No other appliance must be connected to
these sockets.
Maximum available power: 2000W.
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CHARGING STATION PELLENC CHARGING STATION
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3. DESCRIPTION AND TECHNICAL CHARACTERISTICS
3.1. DESCRIPTION OF THE CHARGING STATION
3.1.1. THE CHARGING STATION
1. Charging station
2. Door
3. Touchscreen tablet
4. Locks
5. Charging station power supply cable
6. Cables for battery connections (x10)
7. Fan
8. Supporting shelves for chargers
9. Electrical box
10. Charger power sockets (x10)
11. Override on/off switch
12. XLR connectors (x10) to connect the chargers to the
electrical box.
Note
There is an F10AH250V fuse inside the box, compliant with standard CEI 60127.
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CHARGING STATION PELLENC CHARGING STATION
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3.1.2. ITEMS SUPPLIED WITH THE CHARGING STATION
13. Blanking plate (supplied with two screws) 14. Cable grommet plate (supplied with 7 screws, 4
nuts and 4 washers).
3.2. TECHNICAL FEATURES
PELLENC CHARGING STATION
Capacity 10 battery chargers (including a
maximum of 2 quick chargers)
Dimensions in mm (L x H x W) 800 x 1000 x 400
Weight without charger (kg) 83
Weight with 10 chargers (kg) 96
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CHARGING STATION PELLENC CHARGING STATION
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3.2.1. COMPATIBILITY BETWEEN CHARGERS AND PELLENC BATTERIES
Batteries (type Lithium-ion) Chargers
Type Comm. ref.
Allocat-
ed capac-
ity (Ah)
Number of
elements
CB5010HV
(1A)
132658
CB5012
(1.2A)
62398
CB5022
(2.2A)
60026
CB5022HV
(2.2A)
57256
CB5030HV
(3.75A)
131941
CB5075
(7.6A)
57011
ULIB 250 57107 5.4 24 YES YES
ULiB 400 57065 8.4 48 YES YES YES YES YES
OLIVION+ 57173 16.2 72
Compati-
ble but slow
charge*
YES YES YES YES
ULIB 700 56242 16.2 72
Compati-
ble but slow
charge*
YES YES YES YES
ULIB 750 57257 17.25 60
Compati-
ble but slow
charge*
Compati-
ble but slow
charge*
YES YES
ULIB 1100 57028 21.6 96
Compati-
ble but slow
charge*
YES YES YES YES
ULIB 1200 57181 27.2 96
Compati-
ble but slow
charge*
Compati-
ble but slow
charge*
YES YES
ULIB 1500 57180 34 120
Compati-
ble but slow
charge*
Compati-
ble but slow
charge*
YES YES
Alpha 260 57192 6 24
Compati-
ble but slow
charge*
Compati-
ble but slow
charge*
YES YES YES
Alpha 520 57193 12 48
Compati-
ble but slow
charge*
Compati-
ble but slow
charge*
YES YES YES
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CHARGING STATION PELLENC CHARGING STATION
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*Compatible but slow charge: >12h to charge from 0 to 100%.
Note
See battery instructions to estimate charging time according to charger used.
Reminder of use of Quick Charger CB5075 (7.6A) :
• If after charging with the CB5075 charger the battery display indicates less than 95%, the next time the
battery is charged it must be done with the original charger. The sticker shown below is affixed to the CB5075
charger as a visual reminder of this warning.
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CHARGING STATION PELLENC CHARGING STATION
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4. COMMISSIONING
4.1. INSTALLATION OF THE PELLENC CHARGING STATION
4.1.1. FIXING CHARGING STATION TO WALL
Important
The Charging station may be fixed only to a masonry type wall.
4 anchor studs are required to fix the charging station in place. Use anchor studs suitable for the type of wall
which will support the charging station:
• For a solid concrete wall (not subject to cracking) or a solid brick wall: RS PRO - REF 908-6895 or RAWL
FIXINGS - REF R-RBL-M06/10W.
• For a natural stone, breeze block or hollow block wall: RAWL FIXINGS - REF R-RBL-M06/10W.
1. Drill 4 x 12mm holes, 55mm deep at the positions specified below.
Note
For fixing to a brick wall, the studs must not be inserted in the mortar joints.
2. Remove any debris produced.
3. Remove the debris, and clean the holes thoroughly with a suitable brush or pump.
4. Remove the shelf from the charging station to make installation easier (see Section 4.5, “Installing chargers”).
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CHARGING STATION PELLENC CHARGING STATION
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5. Remove the pre-assembled bolts and washers.
6. Separate the pre-assembled bolts and washers, then insert the studs into the 4 holes using a hammer, until
they are flush.
7. Screw the 2 bolts with the 2 washers into the top brackets.
8. Tighten to the recommended torque depending on the model chosen (6 Nm for the RS PRO brand / 6.5 Nm
for the RAWL FIXINGS brand).
9. Unscrew the 2 bolts to leave a gap of 5mm between the washers and the wall so that the panel of the charging
station cabinet fits between the washers and the wall.
10. Using appropriate handling equipment, lift the charging station,
11. and place it on the studs,
12. tighten the bolts to the recommended torque depending on the model chosen (6 Nm for that of RS PRO brand /
6.5 Nm for that of RAWL FIXINGS brand).
13. Screw the 2 bolts and washers into the bottom fixings through the holes in the charging station cabinet, and
tighten them to the torque recommended for the chosen model (6 Nm for the RS PRO brand / 6.5 Nm for the
RAWL FIXINGS brand).
4.1.2. INSTALLATION OF CHARGING STATION ON A WORK SURFACE
Warning
To ensure proper stability, it is essential that the Charging station is correctly positioned. The
cabinet must be placed onto a work surface and rest against a wall.
The work plan must be carefully considered. It must be stable, dimensioned and designed to
support the weight of the Charging station and made of a fire-resistant material.
1. The two upper drill holes are used to fix the cabinet to the wall. Drill 2 holes with a diameter of 12 mm and a
length of 55 mm, at the positions specified above.
For this, use bolts and screws (not supplied) to suit the type of supporting surface.
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CHARGING STATION PELLENC CHARGING STATION
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4.1.3. POSITIONING OF THE POWER CABLE
Depending on the position of the charging station cabinet, the qualified electrician who connects it can change the
position of the power cable of the Charging station (refer to Section 4.3, “Changing the position of the power cable”).
4.2. ELECTRICAL INSTALLATION
Warning
Any intervention in the electrical box must be done by a professional electrician (risk of electric
shock).
The electrical network must be equipped with a 30mA differential circuit-breaker compliant with
electrical safety standards for protection of persons, and a C16 circuit-breaker with SECTIONING
SWITCH DEVICE to connect the charging station.
4.3. CHANGING THE POSITION OF THE POWER CABLE
1. To access the power cable, remove the 3 screws on
the vertical plate (at the bottom of the charging sta-
tion cabinet) using a screwdriver.
2. Remove the vertical plate.
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CHARGING STATION PELLENC CHARGING STATION
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3. Unscrew the locknut on the blanking plate (15) to
release the left hand outlet from the cabinet.
4. Unscrew the locknut of the cable grommet (16).
5. Remove the power cable (6) from the right hand out-
let of the cabinet.
6. Pass the power cable (6) through the left hand outlet
of the cabinet.
7. Hold the power cable in place with the cable grom-
met and the locknut, and tighten it (8Nm).
8. Torque tighten (8Nm).
9. Close off the right hand outlet with the blanking plate
and locknut.
10. Install the metal wall at the bottom of the cabinet.
11. Fit the 3 screws.
Warning
Take care not to damage the cables or components in the space behind the vertical plate while
you are working.
When connecting to the customer's power supply unit, observe the standard colour code:
• Brown = phase
• Blue = neutral
• Green/yellow = earth
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CHARGING STATION PELLENC CHARGING STATION
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4.4. INSTALLATION OF CABLES
In order to adapt to the specific installation constraints of
the user, the PELLENC CHARGING STATION has two
side faces, both equipped with a slot allowing the cables
from inside the charging station cabinet to exit.
1. Choose one of the slots on the side faces of the
Charging station and pass the 10 cables coming
from the electrical box one by one.
2. Put the cable grommet (14) in place and partially
tighten the two fixing screws placed at its ends.
2. Fit the cables in the notches provided for this pur-
pose.
2. Tighten up the cable grommet.
2. Ddo up the 3 screws to keep it around the cables.
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CHARGING STATION PELLENC CHARGING STATION
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6. Fix the cable grommet to the cabinet with the 4
screws and nuts supplied.
7. Install the blanking plate (13) at the unused outlet on
the side face of Charging station.
7. Fit the 2 screws.
4.5. INSTALLING CHARGERS
To facilitate the installation of the chargers, the upper
shelf (8) must first be removed.
1. Unscrew the nuts on either side of the top shelf (8)
in the Charging station.
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CHARGING STATION PELLENC CHARGING STATION
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2. Remove the shelf (8) from its position.
3. Distribute the chargers on each of the two shelves
provided for this purpose.
Position any Quick Chargers in the middle of the
shelves. These will be connected to the sockets
marked in red (numbers 3 and 8).
Here is the configuration recommended
to reach a suitable and authorized
charging power relative to safety
standards:
• 2 x 7.6 A chargers
• 4 x 3 A chargers
• 4 x 2.2 A chargers
Note
Up to 10 chargers can be installed in the cabinet,
including a maximum of two quick chargers.
4. In order to facilitate their installation in the electri-
cal box, identify the charger cables as pairs when
installing them (using colours or numbers).
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