Pentair Pool Products Pool and Spa IntelliComm User manual

IntelliComm™
Communication Center
(For use with the IntelliFlo®pump)
Installation and
User’s Guide
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
P-INSB-ICOMM (08/’08)
Pentair Water Belgium bvba
Industriepark Wolfstee
Toekomstlaan 30
B-2200 Herentals - Belgium
+32 (0) 14.25.99.11
www.pentairpooleurope.com
English Deutsch Nederlands Français Español Italiano
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© 2008 Pentair Water Pool and Spa, Inc. All rights reserved
This document is subject to change without notice
Trademarks and disclaimers: IntelliComm, IntelliFlo, and the Pentair Water Pool and Spa log are trademarks of
Pentair Water Pool and Spa, Inc. Other trademarks and trade names may be used in this document to refer to either
the entities claiming the marks and names or their products. Pentair Water Pool and Spa, Inc. disclaims proprietary
interest in marks and names of others.
Customer Support
HERENTALS, BELGIUM (8:30 A.M. to 4:30 P.M.) CET
Phone: + 32 (0) 14 25 99 11
Website: www.pentairpooleurope.com
Declaration of Conformity
We declare, under our sole responsibility, that the product identied in this declaration, and to which
this declaration relates, are in conformity with the protection requirements of Council Directive 98/
37/EEG
US Patents Pending
Manufacturer: Pentair Water Pool and Spa, Inc.
Important Safety Precautions 3
Section 1: Installation Steps Summary 3
Section 2: Kit Contents 3
Section 3: IntelliComm Communication Center 4
Section 4: Installing the IntelliComm enclosure 5
Section 5: Mounting the IntelliComm enclosure 5
Section 6: Connecting AC power wires to IntelliComm 6
Section 7: IntelliComm system wiring 7
Section 8: IntelliComm electrical specications 7
Section 9: Connecting the IntelliFlo communication cable 8
Contents
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WARNING Read and follow all safety warning notices and instructions in this manual
before installing this product. Failure to follow safety warnings and instructions can result in
severe injury, death, or property damage.
CAUTION When using the IntelliComm communication center with the IntelliFlo pump,
it is recommended to wire the IntelliComm power center to a ground fault circuit-interrupter
(GFCI) to protect the circuit. A green colored terminal (or a wire connector marked “G”, “GR”,
“Ground” or “Grounding”) is provided within the terminal compartment in the Power Center
transformer enclosure. To reduce risk of electric shock, connect this terminal or connector to
the grounding terminal of your electric service or supply panel with a conductor equivalent in
size to the circuit conductors supplying this equipment.
WARNING To reduce the risk of injury, installation or service should only be attempted by
a qualied Pool Service Professional.
WARNING To reduce the risk of injury, do not permit children to use this product unless
they are closely supervised at all times.
CAUTION The IntelliFlo pump is for use with permanently installed pools and may also
be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently
installed pool is constructed in or on the ground or in a building such that it cannot be
readily disassembled for storage. A storable pool is constructed so that it may be readily
disassembled for storage and reassembled to its original integrity.
IMPORTANT SAFETY PRECAUTIONS
Section 1
Installation Steps Summary
The recommended IntelliComm Communication Center installation steps are:
1. Review Important Safety Precautions: Review this important
information.
2. Review IntelliComm Overview: Review the product overview.
3. Installing IntelliComm: Installing the IntelliComm enclosure.
4. Connecting the AC wires to IntelliComm: Connecting AC wires to
terminal 1 and 2.
5. Connecting control input wires to IntelliComm: Connecting control input
wires to terminals 3 to 10 from source devices such as automation controllers or
heaters.
Section 2
Kit Contents
• IntelliComm Communication Center
• IntelliComm Installation Guide (this manual)
• Two wire RS-485 communication cable. Used to communicate to the IntelliFlo
pump from IntelliComm.
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Attach IntelliFlo communication cable
wires to terminals 11 and 12
Attach incoming IntelliComm AC
power wires to AC terminals
1 and 2
Ground terminal Ground terminal
Attach control input wires to
terminals 3 through 10
IntelliComm Communication Center
Section 3
IntelliComm Communication Center
The Pentair IntelliComm communication center provides automatic control of the IntelliFlo
pump. The IntelliComm provides four pairs of input terminal connections. These inputs
connectors are actuated by either 15 VAC to 240 VAC or 15 VDC to 100 VDC from the source
device such as an automation controller, heater, or heat pump. Using the device’s inputs, the
four IntelliFlo external control programs can be enabled. If more than one input is active, the
highest program number will be communicated to the IntelliFlo pump.
The IntelliFlo pump is programmed to run at a specic speed for each input.
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Section 4
Installing the IntelliComm enclosure
Install the IntelliComm enclosure at the equipment pad at a maximum of 15.24 m (50ft.) from
the IntelliFlo pump. Leave sufcient clearance on all sides of the enclosure. Be sure that the
communication cable from the IntelliFlo pump can reach the IntelliComm enclosure location.
The IntelliComm enclosure can be mounted on a wall or vertical at surface up to 15.24 m
(50ft.) away from the cell controller.
CAUTION: The IntelliComm communication center must be installed more than 2.44 m (8 ft.)
from the pool edges.
Note: For IntelliFlo 4 pump operating instructions, see the IntelliFlo 4 User’s Guide.
Section 5
Mounting the IntelliComm enclosure
1. Using a medium at blade screwdriver, loosen the two plastic screws on the front
cover and open the front cover.
2. Mount the enclosure on a at surface such as a wall or post. Mark each mounting
screw hole location.
3. Drill four 6 mm (1/4 inch) holes. Install anchors if necessary and one screw for each
enclosure hole.
4. Position the enclosure in place over the holes and install the four mounting screws
into the enclosure screw holes. Tighten the four screws to secure the enclosure.
Mounting screw access hole
Enclosure retaining screw
Enclosure retaining screw
Mounting screw access hole
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Section 6
Conecting AC power wires to IntelliComm
WARNING! IMPORTANT SAFETY PRECAUTIONS. BEFORE STARTING
READ THE FOLLOWING: Read all the safety precautions in this manual
before attempting any electrical wiring. Be sure to read and follow all safety
Instructions on page ii. Wiring should only be performed by a qualied
professional. When using electrical products, basic precautions should
always be followed, including the following:
• Grounding is required. The unit should be installed by a qualied service person
and grounded.
To connect the AC power wires to IntelliComm:
1. Connect the main AC power wires to the IntelliComm AC terminals number 1 and 2
as shown below.
2. Grounding: Attach incoming GROUND wire to the ground terminal as shown below.
Earth grounding is necessary to ensure personal safety and safety of equipment.
3. Close the front cover and tighten the two cover screws.
Attach incoming AC (100 VAC to 240 VAC 50/60 Hz)
wires to AC terminals 1and 2
Ground terminal
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Section 7
IntelliComm system wiring
The IntelliComm provides four pairs of input terminals which can be actuated by either 15 to
240 VAC or 15 to 100 VDC from the source device, (automation controller, heater, heat pump
etc.). There are four IntelliFlo external control programs that can be enabled.
Note: The IntelliComm will always be congured to communicate to pump address 1.
IntelliComm system wiring table
Section 8
IntelliComm electrical specications
Power Requirements: The IntelliComm draws less than 1 amp. Over current protection of
the wires connecting the source device, (automation controller, heater, heat pump etc.) to the
IntelliComm must be provided at the source.
Inputs from remote device: The IntelliComm has four current sensing inputs that are
activated by either
15 VAC to 240 VAC or 15 VDC to 100 VDC.
Output to IntelliFlo pumps: The IntelliComm communicates with IntelliFlo pumps via a two
wire RS-485 Serial link.
Note: (*) indicates current controlled input, voltage independent.
Terminal number Terminal name Voltage Maximum current Phase type Frequency
1-2 Power supply 100 - 240 VAC 100 mA 1 Input 50/60 Hz
3-4 Program 1
15 -240 VAC
or
15 - 100 VDC
1 mA* 1 Input 50/60 Hz
5-6 Program 2
15 -240 VAC
or
15 - 100 VDC
1 mA* 1 Input 50/60 Hz
7-8 Program 3
15 -240 VAC
or
15 - 100 VDC
1 mA* 1 Input 50/60 Hz
9-10 Program 4
15 -240 VAC
or
15 - 100 VDC
1 mA* 1 Input 50/60 Hz
11
12
RS-485
+ Data: Yellow
- Data: Green
-5 to +5 VDC 5 mA 1 Output N/A
Ground
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Section 9
Connecting the IntelliFlo communication cable
A two-wire communication cable is required to connect either the IntelliFlo pump to IntelliComm.
This allows the IntelliFlo pump to be controlled by IntelliComm. The cable pinout is shown
below.
IntelliFlo communication cable pinout
Note: Pins 1 - 5 are not used.
Pin 6 (Green) RS-485 (N) Pin 7 (Yellow) RS-485 (P)
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© 2008 Pentair Water Pool and Spa, Inc. Alle Rechte vorbehalten.
Änderungen der Anleitung vorbehalten.
Marken und Haftungsausschluss: IntelliComm, IntelliFlo und das Logo von Pentair Water Pool and Spa sind
Marken der Pentair Water Pool and Spa, Inc. Andere in dieser Anleitung verwendete Marken und Handelsnamen
beziehen sich auf den jeweiligen Eigentümer der Marke oder des Namens bzw. auf dessen Produkte. Pentair Water
Pool and Spa, Inc. erklärt hiermit, keine Eigentumsansprüche auf Marken und Namen von anderen zu erheben.
Kundendienst
HERENTALS, BELGIEN (8:30 Uhr bis 16:30 Uhr) MEZ
Telefon: + 32 (0) 14 25 99 11
Internet: www.pentairpooleurope.com
Konformitätserklärung
Wir erklären unter unserer alleinigen Verantwortung, dass das in dieser Erklärung genannte Pro-
dukt, auf das sich diese Erklärung bezieht, den Schutzanforderungen der Richtlinie 98/
37/EWG entspricht.
In den USA zum Patent angemeldet
Hersteller: Pentair Water Pool and Spa, Inc.
Wichtige Sicherheitshinweise 10
Abschnitt 1: Reihenfolge der Installationsschritte 10
Abschnitt 2: Inhalt des Sets 11
Abschnitt 3: Der IntelliComm-Steuerkasten 11
Abschnitt 4: Einbauen des IntelliComm-Kastens 12
Abschnitt 5: Montieren des IntelliComm-Kastens 12
Abschnitt 6: Anschließen der AC-Stromkabel 13
Abschnitt 7: Anschließen der Steuerkabel 14
Abschnitt 8: Elektrische Daten 14
Abschnitt 9: Anschließen des IntelliFlo-Verbindungskabels 15
Inhaltsverzeichnis
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WARNUNG Lesen Sie vor dem Installieren des Geräts alle Warnhinweise und
Anweisungen durch und befolgen Sie diese. Die Missachtung von Warnhinweisen und
Anweisungen kann zu Sachschäden sowie schweren Verletzungen, u. U. mit Todesfolge,
führen.
ACHTUNG Bei Verwendung des IntelliComm-Steuerkastens in Verbindung mit einer
IntelliFlo-Pumpe empfehlen wir, den IntelliComm-Schaltkasten zum Schutz des Stromkreises
über einen FI-Schutzschalter anzuschließen. Die Anschlussleiste im Schaltkasten umfasst
eine grüne Klemme bzw. eine mit 'G', 'GR', 'Ground' oder'Grounding' (Erdung) beschriftete
Verbindungsklemme. Um die Gefahr von Stromschlägen zu vermeiden, muss diese Klemme
über einen Leiter vom selben Durchmesser wie die Leiterdrähte, über welche dieses Gerät
versorgt wird, an die Erdung des Stromkastens angeschlossen werden.
WARNUNG Um die Gefahr von Verletzungen zu vermeiden, dürfen Installation und
Wartung nur von qualizierten Fachkräften vorgenommen werden.
WARNUNG Um Verletzungen zu vermeiden, lassen Sie Kinder dieses Gerät nicht
benutzen, es sei denn sie werden dabei ständig beaufsichtigt.
ACHTUNG Die IntelliFlo-Pumpe darf nur für fest installierte Pools verwendet werden sowie
für Whirlpools und Warmwasserbecken, sofern sie entsprechend gekennzeichnet ist. Nicht
für nicht fest installierte Aufstellpools verwenden. Ein fest installierter Pool ist in den Boden
eingelassen bzw. fest auf dem Boden oder im Gebäude verankert, so dass er nicht beliebig
demontiert oder abgebaut werden kann. Aufstellpools hingegen sind so konzipiert, dass
sie jederzeit demontiert und eingelagert und bei Bedarf wieder komplett aufgebaut werden
können.
WICHTIGE SICHERHEITSHINWEISE
Abschnitt 1
Reihenfolge der Installationsschritte
Wir empfehlen, bei der Installation des IntelliComm-Steuerkasten folgende Reihenfolge zu
beachten:
1. Lesen der wichtigen Sicherheitshinweise: Lesen Sie diese
Hinweise bitte unbedingt durch.
2. Lesen der Beschreibung des IntelliComm: Lesen Sie sich die allgemeine
Produktbeschreibung durch.
3. Montieren des IntelliComm-Steuerkastens: Montieren Sie den IntelliComm-
Kasten.
4. Anschließen der AC-Drähte an den IntelliComm: Schließen Sie die AC-
Drähte an die Klemmen 1 und 2 an.
5. Anschließen der Steuerkabel an den IntelliComm: Schließen Sie die
Drähte der Steuerkabel von Ausgangsgeräten wie z. B. automatische Steuerungen oder
Heizgeräten an die Klemmen 3 bis 10 an.
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