Pentair PENTEK INTELLIDRIVE PID2000-1123 User manual

• INSTALLATION
• OPERATION
• PARTS
OWNER’S MANUAL
INTELLIDRIVE™
CONSTANT PRESSURE CONTROLLER
Should the installer or owner be unfamiliar with the correct installation
and/or operation of this type of equipment, please contact the distributor
or manufacturer for the correct advice before proceeding with the
installation or operation of this product.

Page
Safety 2
Description 4 - 5
Installation 6 - 9
Initial Startup 10 - 11
Programming 12 - 15
I/O Connections 16 - 17
Additional Information 18
Troubleshooting 19 - 21
Owner’s Information 22
SAFETY 2 TABLE OF CONTENTS
Important Safety Instructions
Read the Owner’s Manual and related documentation
carefully before attempting to install or operate the
PENTEK INTELLIDRIVETM
. Make sure that you have a full
knowledge of the equipment, safety information, and
instructions before using this product.
Carefully read and follow all safety instructions in this
manual and on the VFD.
This is the safety-alert. When you see this symbol
on your VFD or in this manual, look for one of the
following signal words and be alert to the potential for
personal injury:
warns about hazards that will cause
serious personal injury, death or major property damage if
ignored.
warns about hazards that cancause
serious personal injury, death or major property damage if
ignored.
warns about hazards that will or can
cause minor personal injury or property damage if ignored.
The word NOTE indicates special instructions which are
important but not related to hazards.
To avoid serious or fatal personal injury and possible
property damage, carefully read and follow the safety
instructions.
Risk of high-voltage electrical shock
from the EMI/RFI Filter if the front cover of the VFD is
open or removed while power is connected to the VFD or
the VFD is running. The front cover of the VFD must be
closed during operation.
• After allowing at least 5 minutes for the EMI/RFI Filter
to discharge and before starting any wiring or
inspection procedures, check for residual voltage with
a voltage tester.
Risk of electrical shock if VFD is
connected to the power wiring before hanging the box.
Always hang the VFD box before connecting the wires to it.
Risk of electrical shock if the VFD is
handled or serviced with wet or damp hands. Always
make sure your hands are dry before working on the VFD.
Perform all operations on the HMI with dry hands.
Risk of electrical shock and hand
injury. Do not reach into or change the cooling fan while
power is on to the VFD.
Risk of electrical shock. Do not touch
the printed circuit board when power is on to the VFD.
Fire hazard if installed with incorrect or
inadequate circuit breaker protection. To make sure of
protection in the event of an internal fault in the VFD,
install the VFD on an independent branch circuit protected
by a circuit breaker (see Table 2, Page 6 for circuit breaker
sizing), with no other appliances on the circuit.
Risk of burns.The drive can become
hot during normal operation. Allow it to cool for 10
minutes after shut-down before handling it to avoid burns.
Risk of electric shock.A means for
disconnection from the supply mains, having a contact
separation in all poles, must be incorporated in the fixed
wiring in accordance with the wiring rules.
Complex equipment.This device is not
intended for use by persons (including children) having
reduced physical, sensory or mental capabilities, or lack of
experience and knowledge.
NOTE: This VFD is classified as Class A EMC/EMI
equipment. It is intended for use in an industrial
environment. There may be potential difficulties ensuring
electromagnetic compatibility in other environments due
to conducted as well as radiated disturbances.
NOTE: The device must be supplied through a Type A
Residual Current Device (RCD) having a rated residual
operating current not exceeding 30 mA.
NOTE: To avoid damage to the drive or problems with the drive:
• Connect the output cables to 3-wire submersible
motors as described in Output Connections, page 7.
Any other order will reverse the motor rotation and
may damage the motor.
• Do not modify the equipment.
• Do not use power factor correction capacitors with this
VFD; they will damage both the motor and the VFD.
• Do not remove any parts unless instructed to do so in
the owner’s manual.
• Do not use a magnetic contactor on the VFD for
frequent starting/stopping of the VFD.
• Do not install or operate the VFD if it is damaged or
parts are missing.
• Before starting a VFD that has been stored for a long
time, always inspect it and test operation.
• Do not carry out a megger (insulation resistance) test
on the control circuit of the VFD.
Risk of high-voltage electrical shock
from EMI/RFI Filter inside Drive.
Make all wiring connections, then
close and fasten the cover before
turning on power to Drive.
DO NOT open the box when power is
connected to the Drive.
Before doing any service
or maintenance inside
the Drive:
1. DISCONNECT power.
2. WAIT 5 minutes for
retained voltage to
discharge.
3. Open box.
Before connecting or
disconnecting any wires
inside the Drive:
1. DISCONNECT power.
2. WAIT 5 minutes for
retained voltage to
discharge.
3. Open box.
RISK OF ELECTRIC SHOCK. Can shock, burn or kill.
• Drive’s internal components retain high voltage for up to
5minutes after input power is disconnected.
• EMI/RFI Filter carries high voltage when pump is running.
• Disconnect power and wait 5 minutes before opening
PENTEK INTELLIDRIVE cover.
Fan
EMI/RFI Filter
6020 0609
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 3
2

DESCRIPTION DESCRIPTION
Specications/Ratings
Input Voltage........1-Phase 230VAC Nominal (190–265VAC)
InputFrequency....................................................50/60Hz
Ambient Temperate Range............................-20° to 50 °C
Output Connections........................3-Phase, 3-wire, 220V
.................................................................3-Wire/1-Phase
..................................................................1-Phase/2-wire
Max Motor Cable Length...........................................305m
Enclosure.....................................................................3R
Table 1 - Specications
Model Max
kW Input Phase Motor Operation Max Amps
PID2000-
1123 1.5 12-wire, 3-wire & 3-phase 13.5
The PENTEK INTELLIDRIVE is specically designed to
operate 4” submersible pumps and 3-phase, 220V above
ground pumps in water well and residential booster
applications. Each Drive is rated for maximum output
amp rating. Any use of Drive outside of intended design
parameters will void warranty. If Drive is used with above
ground motors not rated for a Variable Frequency Drive,
maximize motor life by limiting lead length to 8m. Refer
to pump Owners Manual and AS/NZS 3000 for proper
wire size.
Figure 1 - A typical residential installation layout
Each carton contains:
• PENTEK INTELLIDRIVE Variable Frequency Drive
• Pressure Transducer
• 3m Pressure Transducer Cable
• Quick Start Guide
• Owner’s Manual
PID2000 - 1 1 2 3
Product Family
PID - PENTEK INTELLIDRIVE
Voltage Rating:
1 = 190-265 Volt 1 phase input
Output voltage:
1 = 230v 1 phase output
HP Rating: Motor
Type:
2 = 2.0 HP 3 = 3-wire
Transducer
The PENTEK INTELLIDRIVE uses a 4-20mA,
0-668 kPa pressure transducer to control
motor speed (max is 2068 kPa transducer).
The transducer (see Figure 1) senses
pressure in the pipe and converts it to an
electrical signal. The Drive senses and
processes the signal in the PID (Proportional,
Integration, Derivative) control. When
operating in AUTOSTART mode, the Drive
increases and decreases the speed of the
pump motor as needed to maintain constant
pressure in the piping system.
Keypad
The keypad programs the Drive, monitors the
status of the pump, and displays faults if they
occur. Each button has a unique function, as
described in Figure 2. The LCD display shows
a text display of the status of the Drive’s
operation. Other LEDs light up to indicate
when certain buttons are pressed or certain
events occur.
Fan
The Drive uses a thermostatically controlled
internal fan which operates automatically
when necessary to cool the Drive components.
Figure 2 - PENTEK INTELLIDRIVE keypad functions
6007 0412
Stops the
motor.
Power is ON to Drive.
A fault has
occurred.
Selects menu items and conrms
numeric value changes.
Displays Drive’s current operating
condition and changes display
parameters.
Changes display to previous screen.
Drive is in Warning Mode (TPM);
refer to Troubleshooting section.
Changes internal pressure setpoint
from 103 kPa to transducer max
-20 kPa . ie 2047kPa
Runs the Drive at 45Hz (with no
pressure control) to allow installer
to pump out well.*
Up and down arrows scroll through
menus and change numeric values.
Toggles between English,
Spanish, and French
(default is English).
Resets fault that
stopped Drive/pump.
With code, locks and
unlocks password
protected keys.
Left and right arrows move cursor.
Shows last 15 faults.
Checks for line ll, then starts pump
in constant pressure mode.
Views and changes
parameters.
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 5
4

INSTALLATION INSTALLATION
Table 2 - Circuit breaker and wire sizes
Motor Drive
Model Volts Motor HP Wire Size* Circuit Breaker**
Generator
(kVA)***
Input Output
2-wire PID2000-
1123
230
1-1/2 2.5mm² 2.5mm² 25 (with RCD,
Ref page2) 5.3
3-wire PID2000-
1123
1-1/2 2.5mm² 2.5mm² 25 (with RCD,
Ref page2)
5.3
2 5.8
* Wiring size will change depending on the length of wire. See Table 3
** With properly-sized circuit breakers, the Drive is protected from short circuit on the input and
the output. There is no risk of re or electrical shock due to a short circuit. The Drive has NEC
Class 10 overload protection.
*** Minimum 240V generator size.
NOTICE Information in Table 3 applies ONLY to PENTEK® motors. For other motors, refer to motor
manufacturer specications for wire sizing.
Table 3 - Wire Sizing, Drive to Pentek 3-Wire, 1-Phase Motor, 40°C Ambient, and 5 percent
Voltage Drop, 60C and 75C Insulation (copper only).
Motor P/N Motor Rating Maximum Cable Length in M
PENTAIR Volts HP Rate
Current 1.5 mm² 2.5 mm² 4.0 mm² 6 mm² 10 mm² 16 mm²
XMEC981M
230
0.75 5 57 95 152 - - -
XMEC982M 1 6.2 45 75 120 174 - -
XMEC983M 1.5 8.1 33 53 85 127 210 -
XMEC943M 2 10.4 23 38 63 92 154 246
XMEC945M 3 15 - 28 45 67 112 180
XMEC984M 5.5 28.1 - - - 33 55 88
Mounting the Drive
To mount the Drive as shown in Figure 6, follow this
procedure:
1. First, remove the cover by backing out screw at
bottom of front cover.
2. Push on backplate with thumbs while pulling the
cover toward you with index ngers, creating a
gap. See Figures 3 and 4.
3. Pull bottom of cover towards you; lift up on
cover and remove. See Figure 5.
Gap
Figure 3 - Separate cover and backplate
Figure 4 - Gap between cover and backplate
Figure 5 - Pull out bottom of cover
4. With the cover removed, permanently
mount the Drive using the top slotted hole,
plus either the three bottom holes (for at
surface mounting) or the center bottom hole
(for attaching to a post or stud). See Figure 6.
5. Ensure the Drive’s ventilation holes
are not blocked and there is enough space
around it to allow free air ow (minimum
75mm clearance on top, bottom, and sides).
See Figure 6. Once the Drive is mounted,
electrical wiring can be connected.
6. To reattach the Drive cover, hook the
top of it on backplate (be sure to leave a gap).
Lower bottom of cover into place. Push cover
evenly against backplate, eliminating the gap.
See Figure 7.
7. Replace screw at bottom of front cover.
Figure 6 - Attaching Drive to wall
5997 0412
Typical
230VAC
Circuit
Breaker
(Double Width)
Figure 7 - Re-attaching Drive cover
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 7
6

INSTALLATION INSTALLATION
Pressure Tank Recommendations
Minimum tank size is 8 litres. Use a pre-
charged pressure tank with Drive, as shown in
Table6. The tank size must equal at least 20
percent of the pump’s rated ow in litres per
minute (LPM), but cannot be less than 8 litre
capacity. For example, a pump rated at 30LPM
would require a tank of 8 litres capacity or
larger. A pump rated at 200 LPM would require
a 40 litre tank or larger. Tanks larger than 40
litre can be used, but may require adjustment
of Wake Delayparameter.
Table 7 - Control Pressure Set Point and Tank
Pre-Charge Pressure Values (PSI).
Pressure
Point
Setting
(kPa)
Precharge
Pressure
(kPa)
Pressure
Point
Setting
(kPa)
Precharge
Pressure
(kPa)
170 120 440 310
205 145 480 340
240 170 510 360
270 190 545 380
310 220 580 410
350 245 610 430
375 265 650 455
414
(Default) 290 –
NOTICE Set pressure tank’s pre-charge to 70
percent of the system operating pressure.
When using an external set point as well as
an internal set point, pre-charge tank to 70
percent of the lower setpoint of the two.
Some applications may require a different
percentage when determining the setpoint.
Transducer Connections
A 0-668 kPa 4-20 mA transducer is provided
with Drive. Install the transducer downstream
of tank, as shown in Figure 1. Install transducer
in a tee in a straight section of pipe with at
least 30cm of straight pipe on each side of the
tee (i.e., all ttings must be at least 30cm away
from transducer).
Feed transducer cable through the open 13mm
conduit hole on bottom of the Drive enclosure.
As shown in Figure 9, connect the red wire
of the transducer cable to AI+, connect black
wire to AI–, and connect the green cable shield
to the metal cable shield screw.
To connect the transducer wires:
1. Strip wire 13mm
2. Push spring terminal up with nger
or slotted screwdriver
3. Insert wires from bottom
4. Release spring terminal
Input Power Connections
The input power terminals are located on
the lower left side and are marked L1 and
L2 (see Figure 9). There is a ground screw
for the input ground wire to the right of the
connector (torque to 1.5 Nm). Feed wire
through the 20mm conduit hole on the bottom
left side and into appropriate terminals. If wire
is large enough to require a larger conduit
hole, remove the 3.2cm knockout and use
appropriate conduitconnections.
To determine the correct wire sizes for
installation, see Table 3.
NOTICE The PENTEK INTELLIDRIVE only
accepts 230V single phase input power. If
incoming power does not match this, have a
qualied electrician alter supply voltage to
230V/1Ph before connecting it to the Drive.
Terminal
Removable
(pull down)
01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD
Transducer Cable
Connections
Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above.
Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order.
Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation.
Output
Ground Screw
Input Power
Connections
Input
Ground Screws
Red
Yellow
Black
Green/Yellow (Ground)
Green/Yellow
(Ground)
6539 0412
Motor Connections
Red to AI+
Black to AI–
Green Cable Shield/Screw
Terminal
Removable
(pull down)
Figure 9 -
Basic Wiring Connections
for Startup
5999 0509
Figure 8 - Pull input and
motor terminals down to
remove, making wiring
easier.
Wiring
To allow for ease of wiring, the enclosure
wiring area is free of electronics other than
the terminals. Conduit holes and knockouts
are located so that the wire can be fed straight
through to the connectors, with minimal
bending. The terminals accept 1.5mm²-16mm²
wire. For wire sizing refer to table 3, page 6.
NOTICE For convenience in wiring, the input
and motor terminals unplug from the box. Pull
them down to remove them for ease of access,
as shown in Figure 8.
Verify that the terminal connectors are
completely seated when you replace them.
It is best practice to connect all output wires
(larger wire gauge) rst, then all input wires.
Pump Connections
If the INTELLIDRIVE is used with above ground
motors not rated for Variable Frequency Drive use,
maximize motor life by limiting lead length to 8.0m.
The output of the Drive is single phase (2-wire
or 3-wire) or 3-phase, depending on motor
selection during startup.
The output power terminals (motor wire
connections) are located on the lower right
side of the Drive and are labeled R (Red), Y
(Yellow), and B (Black). See Tables 3.
Feed the motor cable through the 20mm conduit
hole on the bottom right side and into the
appropriate terminals. If the wire is large enough
to require a larger conduit hole, remove the
3.2cm knockout and use the appropriate conduit
connections. Attach the motor ground wire to
the grounding screw, located to the upper right
of the terminal block. Attach the motor power
wires to the terminals as shown in Figure 9.
NOTICE Drive does not sense motor
temperature and will not protect motor from
over heating.
Winding Terminal Pentek Franklin/Pentair Encapsulated S AVA
Start/Aux R Red Black Brown
Common Y Yellow Brown Black
Run/Main B Black Blue/Grey White
WIRING TABLE FOR OTHER MOTORS
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 9
8

INITIAL STARTUP INITIAL STARTUP
Changing a Parameter Value
This procedure works for ANY parameter.
A. Press MAINMENU button.
B. Follow the keypress sequence shown in
Figure12:
A shorthand way to remember this is:
• Press ENTER to change a value
• Press ENTER again to save it
• If new value is not saved, any screen change
will result in the loss of the new value.
Table 9 lists all available commands and
parameters for the PENTEK INTELLIDRIVE.
Service Factor Amps
To maximize pump performance, be sure to
enter the correct Service Factor Amps (SF
Amps) in the PENTEK INTELLIDRIVE.
• Entering SF Amps higher than the motor
rating lets the Drive supply more amps to
the motor than the motor is designed for
and may allow the motor to overheat (see
Table 8).
• Entering SF Amps lower than the motor
rating limits the output amps to less than
the motor is designed for and will reduce
the performance of the pump.
• For any 1-Phase 3-Wire motor, the correct
Service Factor Amp rating for the Drive
is Cap Start/Cap Run amps (see Table 8).
This may not match the motor nameplate,
which (for a Single Phase, 3-Wire motor)
will generally be Cap Start/ Induction Run
Amps.
• For any 3-Phase, 220V or 1 Phase, 2-Wire
motor, use the motor nameplate Service
Factor Amprating.
NOTICE PENTEK® submersible motors may
differ from motors of the same horsepower
from other manufacturers. For 1-Phase,
3-Wire motors from all other submersible
motor manufacturers, enter the motor
manufacturer’s CS/CR service factor amps
for your motor. For 3-Phase, 220V or 2-Wire
1-Phase motors, use the motor nameplate
amp value. Also see Retro Fit Applications.
Figure 10 - Drive Setup Guide.
Initial Startup and Programming Procedures
Ensure that the cover is installed before
operating the PENTEK INTELLIDRIVE.
Most installations will only require the initial
startup settings. However, the installer may
need to set additional parameters. Information
about accessing all parameters, explanations
of their functions, and procedures for
changing parameter values, will be found later
in this section.
1. Program the Drive: Apply power to
the PENTEK INTELLIDRIVE.
Setup Guide
will appear in the display. Follow keypress
sequence shown in Figure 10.
NOTICE If Setup Guide does not appear, refer to
Drive Reset Procedure, Figure 20.
6567 0512
Use arrows to
find parameter
Use arrows
to change value
Press Enter
to save
Press Enter
Figure 12 - Changing parameter value.
23. Pump out well (if necessary):
Direct pump’s discharge to appropriate
location not connected to system and press
Pump Out. The pump will run at 45 Hz.
Run the Drive in this mode until the well
discharge runs clear, then press STOP button
to stop Drive. Risk of explosion.
In Pump Out mode, pump runs at a constant
speed, which can cause very high pressure if
ow is restricted.
4. Verify installation: Make sure that the
system has properly-sized, pressure-relief
valve and pressure tank.
Make sure pressure tank’s precharge is
correct. (See Table 7).
Make sure pump discharge is connected to
system.
5. System Start:
A. Open valves at the ends of lines so that
air will escape during pressurization.
B. Press Auto Start; close valves at the
ends of lines after all air has escaped.
C. The system goes into Constant Pressure
Operation as soon as the transducer
registers the Dry Run Sensitivity parameter
(default is 68 kPa). If system pressure does
not reach thatkPa value within 3 minutes,
the Drive will stop. Press Auto Start again
to restart line ll. If longer priming or
line ll time is required, adjust Fill Time
parameter. (See Table 9).
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 11
10

PROGRAMMING PROGRAMMING
MENU
SETTINGS PARAMETER UNIT OF MEASURE
VALUE DESCRIPTION
DEFAULT MIN. MAX.
Time/Date
Hour Format Hours 12Hr 12Hr 24Hr Selects 12 or 24 hour time scale.
Time mm:ss 1:00 AM 1 24 Sets current time. Used for time
stamp in fault log.
Date MM/DD/
YYYY 1/1/12 – – Sets current date. Used for date
stamp in fault log.
PID Control
Proportional
Gain – 2500 0 10000
Sets the PID controller gain. Used
in conjunction with all
PID Control
parameters to control how fast or
slow the Drive reacts to pressure
changes.
Integration
Time Milliseconds 500 ms 20 ms 65000
ms
Sets the PID controller integration
time. Used in conjunction with all
PID
Control
parameters to control how
fast or slow Drive reacts to pressure
changes.
Derivation
Time Milliseconds 60 ms 0 ms 10000
ms
Sets PID controller derivation time.
Used in conjunction with all
PID
Control
parameters to control how
fast or slow Drive reacts to pressure
changes.
Derivative
Limit – 120 0 2000 Sets derivative lter time constant
for PID controller.
Sleep
Boost
Differential kPa 21 kPa 21 kPa 69 kPa
First part of
Boost Process. Pressure
boost that happens before it goes to
Wake Delay.
Boost Delay MM:SS 1 Min 30 Sec 5 Min The time Drive takes to start
Boost
Process
after system has stabilized.
Wake Up
Differential kPa 34 kPa 34 kPa 103
kPa
Pressure amount below setpoint that
wakes up Drive.
Wake Delay MM:SS 15 Sec 3 Sec 2 Min
Second part of the
Boost Process.
The time it takes to ramp down
pressure during the
Boost Process.
Password
Password
Time Out HrHr:mm 1 Hr 1 Min 6 Hr Amount of time it takes to lock
keypad (after last button is pressed).
Password – 7777 0000 9999 Password used to unlock keypad.
TABLE 9 - MAIN MENU AND PARAMETERS
Table 9 lists all available commands and parameters for the PENTEKINTELLIDRIVE.
6569 0512
Press PSI Preset
Use arrows to
change the value
Press Enter to Save
Press Enter
Figure 14 - Change PSI Setpoint using
PSIPreset.
6568 0512
Press Auto Start
Use arrows to
change the value
Press Enter to Save
Press Enter
Verify
“Running Fixed Press”
displayed on screen
Figure 13 - Change PSI Setpoint while running
pump.
Keypad Lock - Password
The password locks or unlocks the blue
buttons on keypad. All PENTEK INTELLIDRIVE
units are shipped from factory with the default
password 7777. It can be changed to any other
1 to 4 digit number. To reset password to a
unique password for unit, unlock keypad (see
below) and follow the keypress sequence
shown in Figure 8 to make the change.
If installer does not press the password button,
then the keypad will automatically lock 60
minutes after the Drive is powered up. The
time out period is adjustable (see Table 9).
To unlock keypad press Password, use
directional arrows to select numeric code and
press ENTER.
NOTICE For more detailed information on
keypad functions, see Figure 2.
Pump Out Operation
Press Pump Out. The Drive will start pump in
a constant speed mode (default 45 Hz). The
pump will run until STOP or Auto Start are
pushed.
Setting the Pressure
NOTICE Default pressure setting is 414 kPa.
If this value is changed, adjust tank pressure
accordingly (see Table 7).
There are three ways to change the pressure
setpoint:
• While running the pump
Follow keypress sequence shown in Figure
13 to make desiredchange. This parameter
allows either Internal or External Setpoint to be
changed, depending on which one is referenced
at the time the change is made.
• Via the PSI Preset
Follow keypress sequence shown in Figure 14 to
make desiredchange.
• Via the Main Menu (Main Menu/Settings/Set
point/Internal Setpoint)
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 13
12

PROGRAMMING PROGRAMMING
MENU
SETTINGS PARAMETER UNIT OF MEASURE
VALUE DESCRIPTION
DEFAULT MIN MAX
Setpoints
Internal
Setpoint kPa 414 kPa 103 kPa
668 kPa
(Max
Sensor
Value
minus 30
kPa)
Main pressure setpoint used.
Sets main system operational
pressure. This parameter is
accessed here, through PSI
Preset button, or by pressing
Enter button while in Constant
Pressure operation.
External
Setpoint kPa 276 kPa 103 kPa
Max
Sensor
Value
minus 20
kPa.
Second pressure setpoint.
When another pressure
setting is desired other than
Internal Setpoint. Additional
programming needed in I/O
section. Requires an external
switch or timer to wired to
I1or I2 terminals. It is only
active when there is voltage
present I1terminals (see
Figure 11)
SUB MENU PARAMETER UNIT OF
MEASURE DEFAULT MAX MIN DESCRIPTION
Motor
Motor Phase _ 1 3 1
Selects phase of motor to be
operated. An additional sub
menu will appear, based on
phase selection, to select
proper motor type.
Connection
Type –3 wire 3 wire 2 wire
Wire type for 1 phase motor
operation only. Can only access
by first setting Motor Phase
parameter to 1 Phase.
Motor Type – Subm Subm Above
Gnd
Motor type for 3 phase, 220V,
motor operation only. Can only
access by first setting Motor
Phase parameter to 3 Phase.
Service Factor
Amps A00.0 A 00.0 A
Per drive
and
motor
Service factor amps (max.
load) of motor the Drive is
operating. Sets maximum
allowed amps at output of
Drive. See Table 7 for values.
Min Frequency Hz 30 Hz 30 Hz 1 below
Max Hz
Minimum frequency (speed)
motor will run.
Max Frequency Hz 50 Hz 1 above
Min Hz Hz Maximum frequency (speed) motor will run.
Sensor
Max Sensor
Value kPa 689 kPA 2068 kPa 68 kPa
Maximum pressure value of
transducer sensor used with
Drive. Only change if different
transducer is used with Drive,
other than 689 kPA max scale.
TABLE 9 (CONTINUED) TABLE 9 (CONTINUED)
MENU OR
SUB MENU PARAMETER UNIT OF MEASURE
VALUE DESCRIPTION
DEFAULT MIN MAX
Ex Runtime
Excessive
Runtime
Detection
_ Enabled Disabled Enabled Enables or disables Excessive Runtime
Detection.
Excessive
Runtime Hours Hours 24 1 100 Number of hours Drive can run before it faults on Excessive Runtime.
Dry Run
Auto Restart
Delay Minutes 10 Min 3 Min 60 Min Time Drive waits to restart pump when Dry Run is detected.
Number of
Resets – 3 0 5
Number of tries Drive attempts to
restart pump when Dry Run condition
is detected.
Detection Time M:SS 15 Sec 5 Sec 10 Min Time the Drive takes to recognize Dry
Run condition.
Sensitivity kPa 68 kPA 0 2068
kPa
Pressure value that Dry Run condition
is detected at. Dry Run fault will
occur if this pressure cannot be met
within Detection Time window. Lower
pressure = less sensitivity.
Fill Time M:SS 1 M 15 S 10 M
Time allowed to ll (prime) pipes during
Auto Line Fill process. Relates to Dry
Run Sensitivity value. (Time starts after
55 Hz is reached).
I/O
Digital Input 1
– Unused – –
Selects operation of Drive when
terminal I1 is used. Select between
Unused, Run Enabled, Ext Fault, and
Setpoint. The Drive will respond to
selected command when voltage is
present at I1 terminal.
Digital Input 2
Relay Output – Unused – –
Selects the operation of Drive when
terminal O1 is used. Select between
Unused, Run, and Fault. The Drive
closes the Relay when Run or Fault is
selected.
Over
Press
Over Pressure kPa 552 kPa 103 kPa 2047
kPa
Sets Over Pressure Warning value.
Change if higher than 552 kPa system
pressure is needed.
No Ground
No Ground
Detection – Enabled Disabled Enabled
Selects whether Ground Detection
parameter is Enabled or Disabled. If
Disabled is selected, it will revert back
to Enabled after 72 hours. Warning LED
will ash entire time it is Disabled.
Reset
Factory Reset – No No Yes
Resets all parameters to factory
defaults. Displays Setup Guide after it is
complete. Software version displayed
here. Does not clear fault log.
SW
Update
Software
Update – Disabled Disabled Enabled Used to update software, if necessary.
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 15
14

I/O CONNECTIONS I/O CONNECTIONS
LABEL FUNCTION CONNECTION RATING
AI+ Positive connection for transducer Red transducer wire 24 Volt
(supplied)
AI- Negative connection for transducer Black transducer wire
V+ Positive side of 24 volt power supply.
Used to power external devices.
Positive side of 24V external device,
i.e., ow switch, moisture sensor,
alternator, etc. Need to complete the
circuit with V-. See Figures 15 and 17. 40mA
maximum
output
V- Negative side of 24 volt power supply.
Used to power external devices.
Typically to I1-, I2-, or O1-. Used with
a ow switch, moisture sensor,
alternator, etc. Need to complete the
circuit with V+. See Figures 15 and 17.
I1+
Positive (dry contacts) connection of
Digital Input 1. Connect when using an
external device to control Drive.
From an external device i.e., ow
switch, moisture sensor, alternator, etc.
Requires complete circuit connection
with I1-. See Figures 15 and 16.
Accepts
24VDC and up
to 230VAC
I1-
Negative (dry contacts) connection of
Digital Input 1. Connect when using an
external device to control Drive.
Can be from V- or from the negative
side of an external power supply.
Requires complete circuit connection
with I1+. See Figures 15 and 16.
I2+
Positive (dry contacts) connection of
Digital Input 2. Connect when using an
external device to control Drive.
From an external device, i.e., ow
switch, moisture sensor, alternator, etc.
Requires complete circuit connection
with I2-. See Figures 15 and 16.
I2-
Negative (dry contacts) connection of
Digital Input 2. Connect when using an
external device to control Drive.
Can be from V- or from the negative
side of an external power supply.
Requires complete circuit connection
with I2+. See Figures 15 and 16.
O1+
Output relay (dry contacts)
connection. Programmed to close
when pump is Running or Faulted.
Positive wires of an external device.
See Figures 17 and 18. Accepts up
to 5Amps at
24VDC and
8Amps at up
to 230VAC
O1+
Output relay (dry contacts)
connection. Programmed to close
when pump is Running or Faulted.
Positive wires of an external device.
See Figures 17 and 18.
PPositive connection of an RS-485
communication device (see Figure 15). Positive wire from RS-485 device.
Per RS-485
Standard
NNegative connection of an RS-485
communication device (see Figure 15). Negative wire from RS-485 device.
TABLE 10 - I/O FUNCTION, CONNECTIONS, RATINGS
The I/O terminals are located in the center of
the wiring compartment, as shown previously
in Figure9.
The Digital Input connections (I1 and I2) are
used to control the Drive based on the state
of an external device, such as a ow switch,
moisture sensor, alternator, or other device.
Programming is needed to activate any of
these functions (see Table 9).
The Output Relay (O1) is used to control an
external device based on two states of Drive;
either Running the pump or Faulted.
Programming is needed to activate any of
these functions (see Table 9).
Cable Installation
Three 13mm conduit knockouts are provided
on the bottom of the Drive enclosure for the
I/O wires.
Break out the closest 13mm knockout and route
the wires through. Use a cord grip to prevent
the wire from rubbing and causing a short.
NOTICE Never run low voltage I/O wire through
the same conduit hole as the 230V input wires
or motor wires.
To connect the external wires to the
terminals:
1. Strip wire 13mm
2. Push spring terminal up with nger
or slotted screwdriver
3. Insert wires from bottom
4. Release spring terminal
Connection Examples
Figures 15-18 show various connection
schemes for typical applications. Table 10
describes each I/O terminal, including purpose
and rating.
6540 0412
Figure 15 - Example Input with internal
24 volt supply
6542 0412
Figure 17 - Example Output relay with internal
24 volt supply
6541 0412
115 VAC
or
230 VAC
+
-
Figure 16 - Example external Input with
externalsupply
6541 0412
115 VAC
or
230 VAC
+
-
Figure 18 - Example Output with externalsupply
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 17
16

ADDITIONAL INFORMATION TROUBLESHOOTING*
FAULT POSSIBLE CAUSES SOLUTION
Over Current
Shorted output Check for any shorts in motor cables.
Locked rotor Check for debris in pump.
Damaged wire insulation Check motor wire insulation with a megger.
Over Voltage
Internal Drive short With power to Drive off, measure outputs with
ohmmeter to detect short.
Power cycling on and off Check for a generator or switching on input
line.
High line voltage Measure incoming line voltage to Drive; should
be between 190V and 265V.
Under Voltage
Low line voltage
Temporary loss of power Check for local power outage.
Excessive load current Check motor is correctly sized for the
application.
Loss of a motor phase Check correct voltage is present on all motor
leads.
Power was removed from Drive Check correct voltage is present on all input
lines.
Cannot Start Motor
Exceeding Service Factor Amps
Check Service Factor Amps entered are
correct.
Check pump and motor are correct.
No Service Factor Amps value
entered
Check Service Factor Amps entered and are
correct.
There is an open (connection) in
motor wires Check resistance of all motor wires is correct.
Locked rotor Pull pump check for debris in pump.
Dry Run
Operation at open discharge May need to reduce Dry Run Sensitivity
pressure or apply back pressure on transducer.
Drive cannot read transducer signal
Check linearity of transducer, as it may be
damaged. See Troubleshooting Guide for more
information.
Possible leak Check for pipe break or large leak.
Dry running pump Check water level in well.
Ground Fault
Ground wire shorted to motor
phase
Check the ground wire for short to motor
phase wire or check insulation integrity with
a megger.
Long motor cable length
If motor cable length is more than 305m
a reactor or lter may be needed to limit
capacitance between motor wires.
System Not Grounded
Ungrounded Drive Ground Detect parameter can be disabled, but
will reactivate after 72 hours.
Unbalanced or three phase
incoming voltage.
Line to line voltage must be twice line to
ground voltage. You cannot use two legs from
three phase power.
NOTICE The PENTEK INTELLIDRIVE will not
operate Franklin Electric 2-wire motors.
Part Description Qty Part Number
Pressure Transducer 1 U17-1561-R
Transducer Cable
- 10ft 1 VFD-10TCB
Keypad 1 PID-HMI-R
6544 0412
01+ 01- I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD
Figure 19 - Example RS-485 Connection
Lightning/Surge Protection
Lightning arrestors or other surge suppressing
devices can be used with this product.
MOV(Metal Oxide Varistor), SOV(Silicon Oxide
Varistor).
RS-485 Communications
RS-485 is a US-based telecommunications
standard for binary serial communications
between devices. It is the protocol, or set of
specications, that needs to be followed to
allow devices that implement the standard to
speak to each other. A fully compliant RS-485
port is included in the PENTEK INTELLIDRIVE
system to permit serial connections among
more than two devices on an RS-485 compliant
network. Figure 19 shows two-wire connection
to the Drive.
Repair Parts
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 19
18

TROUBLESHOOTING (CONTINUED) TROUBLESHOOTING
Drive Reset Procedure
Follow the keypress sequence shown below to test the Drive.
Press Enter
6566 0612
Press Password
button
Press Enter to Edit
Change “No” to “Yes”
Confirm Reset
Press Main Menu
button
Press up or down arrow
until Reset appears
Enter Passwword
(Default is 7777)
Press Enter
Press Enter
NOTICE In a domestic environment, this product may cause radio interference which may require
supplementary mitigation measures.
Figure 20 - Drive Reset Procedure
FAULT POSSIBLE CAUSES SOLUTION
Open Transducer
Intermittent connection Check all transducer wires are securely connected or for
damaged cable insulation.
Open Connection Check for proper wiring of all transducer wires and verify
cable connector securely attached to transducer.
Drive cannot read transducer signal Check electrical system for ground loops or no ground
connection.
Transducer wires crossed Check red is in AI+ and black is in AI-.
Possible failed transducer Check linearity of transducer; see Troubleshooting Guide
for more information.
Shorted Transducer
Short in transducer wires Check for shorted transducer wire or damaged insulation.
Possible failed transducer Check linearity of transducer; see Troubleshooting Guide
for more information.
Over Temperature Excessive heating in drive
Check ambient temperature is not above 50°C (122°F).
Check for inoperable or unobstructed fan.
Check vents are not obstructed.
Excessive Runtime
Leak detected Check for leaks in pipe system.
Application calls for long run times Extend Excessive Runtime Hours limitation.
Disable Excessive Runtime Fault.
Internal Fault Internal voltages are out of range
Drive will auto reset and attempt to clear fault. Fault Reset
can be pressed to clear fault as well. Then try to operate
pump. If fault continues Drive may need replacement.
Hardware Fault Internal hardware failure
Fault Reset can be pressed to clear fault. Then try
to operate pump. If fault continues Drive may need
replacement.
External Fault The external device detected fault condition and
closed the I1 or I2 input Check external device.
Low Amps
Under-sized pump
Increase Minimum Speed to 35 Hz.
Low current draw from pump
Thermal protector open in motor (3 wire) Wait 20 minutes then restart pump.
Missing motor phase Check all motor connections at the Drive.
Warning Possible Causes Solution
Warning LED ashing
Ungrounded Drive, with ground detection
parameter disabled (will operate for 72 hours and
then fault).
Verify ground wire is connected on both incoming voltage
side and motor side of Drive.
With the power disconnected, use an ohmmeter to verify
which pipe the Drive’s transducer is connected to. Also
verify that the input ground wire is at the same potential,
e.g., has approximately the same ohm reading.
Verify the input ground is connected all the way back to
electrical panel.
Jam Warning Debris in pump stopping motor from turning (locked
rotor).
Drive tries to free debris in pump by reversing or pulsing
motor.
Over Pressure Warning Pressure rising above Over Pressure setting.
Drive stops and waits 1 minute, then checks that pressure
is below the Setpoint pressure. Below it restarts, if not
checks again in another minute. Can increase over-
pressure value.
* For additional Troubleshooting information, please visit www.sta-rite.com/resources/
images/16455.pdf for a downloadable guide.
PENTEK IntelliDrive™Owner’s Manual PENTEK IntelliDrive™Owner’s Manual 21
20

PENTEK INTELLIDRIVE Model No.
PENTEK INTELLIDRIVE Serial No.
Pump Model No.
Pump Serial No.
Motor Model No.
Motor Service Factor Amps:
Pressure Tank Model No.
Pressure Tank Serial No.
Dealer/Installer:
Installer Phone No.
Date of Installation:
Wire Lengths in (Meters):
Circuit Breaker to Drive:
PENTEK INTELLIDRIVE to Motor:
Supply Voltage:
Note to Installer: Record the data listed above for future reference. Give manual to end user or
attach to PENTEK INTELLIDRIVE when installation is complete.
OWNER’S INFORMATION
PENTEK IntelliDrive™Owner’s Manual
22

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