
2 3
Engineering Data
MA-15M .................................................................... 3
MA-15H..................................................................... 4
MA-25L..................................................................... 5
MA-25M .................................................................... 6
MA-40L..................................................................... 7
MA-40M .................................................................... 8
SC-30........................................................................ 9
SC-30H ....................................................................10
SC-45L.....................................................................11
SC-45.......................................................................12
SC-45H ....................................................................13
SC-65L.....................................................................14
SC-65.......................................................................15
SC-65H ....................................................................16
Dimensional Data.............................................. 17–18
Installation, Operation, Lubrication, Maintenance
and Storage Instructions ........................................19
Safety.......................................................................19
Storage ....................................................................19
Pump Location and Piping Design..........................19
Suction Piping ...................................................19–20
Acceleration Head...................................................20
Discharge Piping ...............................................20–21
Bypass Piping..........................................................21
Lubrication ..............................................................21
V-Belt Drive.......................................................21, 23
Suggested Piping System for Plunger Pumps .......22
Direction of Rotation ...............................................23
Automatic (Safety) Shutdowns................................23
Crankshaft Assembly.............................................. 23
General....................................................................23
Tapered Roller Bearings ...................................23–24
Installing Crankshaft ..............................................24
General....................................................................24
Shim Adjustment of Tapered Roller Bearings........24
Installation of Crankshaft Oil Seal..........................24
Connecting Rod, Crosshead and
Crosshead Pin Assembly ........................................24
General.............................................................. 24-25
Installing Wrist Pin Bushings .................................25
Pinning the Crosshead............................................25
Order of Assembly...................................................25
Precision Crankpin (Crankthrow) Bearings......25–26
Wiper Box Assembly...............................................26
General....................................................................26
“Poly Pak” Seal .......................................................26
Mechanical Oil Seal.................................................26
Inserting the Plunger..............................................26
Stuffing Box, Packing and Plunger Assemblies ......26
General.............................................................. 26-27
Spring Loaded Packing ...........................................27
Hi/Lo Gland Adjustable Packing .............................27
Inserting the Plunger..............................................27
Installing the Gland.................................................27
Installing the Stuffing Box.................................27–28
Connecting the Plunger ..........................................28
Packing....................................................................28
Plungers..................................................................28
Converting Plunger to Piston............................28–29
Changing Piston Cups.............................................29
Disc Valve Systems and Abrasion Resistant............29
General....................................................................29
Disc Valve and Abrasion Resistant Valve
Construction............................................................29
Setting the Valve Seat..............................................29
Installing the Valve Seat..........................................29
Installing O-Rings, Abrasion Resistant Spring
and Cage............................................................29–30
Installing Disc, Spring, Disc Valves and Stem ........30
Valve Spring Options ...............................................30
Valve Disc Options ...................................................30
Pulling the Valve Seat..............................................30
Salvage of Worn Seats.............................................30
Other Pump Brands ................................................31
Trouble Location and Remedy........................... 31–32
Parts Lists ........................................................ 33–54
Warranty................................................................. 56