Pepperl+Fuchs PMI360DV-F130-3E2-V15 User manual

PMI360DV-F130-3E2-V15
Inductive Angular
Positioning System
Manual

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.)
in its most recent version as well as the supplementary clause: "Expanded reservation of proprietor-
ship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: [phone] - 0
E-mail: [email protected]perl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: [phone]
E-mail: [email protected].com
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: [phone]
E-mail: [email protected]
https://www.pepperl-fuchs.com

3
PMI360DV-F130-3E2-V15
Contents
2020-01
1 Introduction................................................................................................................ 4
2 Declaration of Conformity......................................................................................... 5
3 Safety .......................................................................................................................... 6
3.1 Symbols Used ................................................................................................ 6
3.2 Intended use .................................................................................................. 6
3.3 General safety instructions .......................................................................... 6
4 Product Description .................................................................................................. 7
4.1 Use and Application ...................................................................................... 7
4.2 Displays and Operating Elements................................................................ 8
4.3 Accessories.................................................................................................... 9
4.3.1 Connection Cables ............................................................................ 9
4.3.2 Actuator ............................................................................................. 9
5 Installation................................................................................................................10
5.1 Note on safety ..............................................................................................10
5.2 Mounting.......................................................................................................10
5.3 Electrical Connection ..................................................................................12
6 Commissioning........................................................................................................ 14
6.1 Programming the Switching Outputs ........................................................14
7 Output Logic during Normal Operation................................................................. 17
8 Function of Switching Outputs S1, S2, and S3..................................................... 18
9 Maintenance and Repair .........................................................................................19
9.1 Maintenance................................................................................................. 19
9.2 Resetting the Output Functions to the Factory Setting ........................... 19
10 Troubleshooting.......................................................................................................21
10.1 Faults when Programming the Outputs..................................................... 21
10.2 Faults during Operation ..............................................................................22
11 Disposal.................................................................................................................... 23

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PMI360DV-F130-3E2-V15
Introduction
1 Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops, pro-
duces and distributes electronic sensors and interface modules for the market of automation
technology on a worldwide scale.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs Group
Lilienthalstraße 200
68307 Mannheim, Germany
Telephone: [phone]
Fax: [phone]
Email: [e-mail]
Note
This symbol draws your attention to important information.

PMI360DV-F130-3E2-V15
Declaration of Conformity
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2 Declaration of Conformity
This product was developed and manufactured in line with the applicable European standards
and directives.
The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified
quality assurance system that conforms to ISO 9001.
Note
A declaration of conformity can be requested from the manufacturer.
ISO9001

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PMI360DV-F130-3E2-V15
Safety
3 Safety
3.1 Symbols Used
Safety-Relevant Symbols
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
3.2 Intended use
The inductive angle positioning system PMI360DV-F130... was designed for position detection
on valve actuators or valves. In addition to these main applications, the inductive angle posi-
tioning system PMI360DV-F130... is also suitable for the precision, non-contact detection of all
movement sequences in applications where machine or system components rotate or swivel
around an axis with a maximum diameter of 41.5 mm.
3.3 General safety instructions
Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-
ing lies with the plant operator.
Installation and commissioning of all devices may be performed only by trained and qualified
personnel.
It is dangerous for the user to carry out modifications and/or repairs and doing so will void the
warranty and exclude the manufacturer from any liability. In the event of any serious errors, stop
using the device. Secure the device against unintended operation. To have the device repaired,
return it to your local Pepperl+Fuchs representative or your sales center.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note
This symbol brings important information to your attention.
Note
Disposal
Electronic waste is hazardous. When disposing of the equipment, observe the current statutory
requirements in the respective country of use, as well as local regulations.

PMI360DV-F130-3E2-V15
Product Description
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4 Product Description
4.1 Use and Application
The inductive angular positioning system PMI360DV-F130-3E2-V15 is a measuring system
designed for the non-contact detection of the angular position of valve actuators and valves.
The system offers flexible, user-friendly parameterization functions and is suitable for the uni-
versal detection and feedback of rotation around a fixed rotation point in all areas of machine
and plant construction.
The PMI360DV-F130-3E2-V15 has 3 switching outputs that can be programmed independently
of one another and that are used to mark 3 important positions (e.g., start, stop, and a third
important position).
The actuator BT-F130-A (see chapter 4.3) is usually attached to the rotary system component
to detect the position. This actuator rotates in the central hole on the PMI360DV-F130-3E2-V15
and contains the metal insert required for detecting the position. The component is optimally
adapted to the mechanical requirements of valves and valve actuators.
Note
In principle, the actuator BT-F130-A is not required. A damping element made from
construction steel such as S235JR+AR (previously St37-2) must then be mounted on the rotary
system component. This damping element must fulfill all requirements relating to the material,
dimensions, and distances to the inductive angular positioning system PMI360DV-F130... See
chapter 5.2

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PMI360DV-F130-3E2-V15
Product Description
4.2 Displays and Operating Elements
4 LEDs and 3 programming buttons are located on top of the PMI360DV-F130-IU2E2-V15.
The central, front "Power/Error" LED is a 2-color LED that lights up or flashes green (normal
operation) or red (fault) depending on the current operating state of the device. The LEDs "S1,"
"S2," and "S3" are yellow and indicate the status of the device during the programming process
and normal operation.
The programming buttons are used to program the angular positioning system. The outer "S1,"
"S2," and "S3" buttons are used to parameterize the start and end of the switching windows of
the three independent switching stages on the sensor.
The "S1," "S2," and "S3" LEDs correspond to the "S1," "S2," and "S3" programming buttons.
A LED indicators
B Programming buttons
B
A
S3 S2

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Product Description
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4.3 Accessories
Various accessories are available.
4.3.1 Connection Cables
You can use the following single-ended female cordsets to establish the electrical connection:
M12 x 1 single-ended female cordsets, 5-pin
Other lengths on request. If the cordset is to be used in environments with significant potential
for electromagnetic interference, please use shielded single-ended female cordsets from our
extensive range of accessories.
4.3.2 Actuator
The BT-F130-A actuator is designed for mounting directly on the drive shaft or a servodrive.
Illustration Material Length Model number
M12 x 1, straight, 5-pin PVC 2 m
5 m
10 m
V15-G-2M-PVC
V15-G-5M-PVC
V15-G-10M-PVC
PUR 2 m
5 m
10 m
V15-G-2M-PUR
V15-G-5M-PUR
V15-G-10M-PUR
M12 x 1, angled, 5-pin PVC 2 m
5 m
10 m
V15-W-2M-PVC
V15-W-5M-PVC
V15-W-10M-PVC
PUR 2 m
5 m
10 m
V15-W-2M-PUR
V15-W-5M-PUR
V15-W-10M-PUR

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PMI360DV-F130-3E2-V15
Installation
5 Installation
5.1 Note on safety
5.2 Mounting
Mount the sensor as follows:
Mounting
1. Place the sensor on a stable mounting bracket or another flat surface.
2. Align the sensor so that the rotational axis of the movement that you wish to detect is positioned
centrally in relation to the housing bore.
3. Secure the sensor using two M5 cylinder head screws (thread length  20 mm).
4. Check that the sensor is seated firmly and securely.
5. Unless already fitted, mount the actuator or a different actuator element on the rotational axis.
6. Check that the actuator is positioned in the center of the sensor so that the actuator does not
rub against the sensor housing while the actuator is rotating.
Warning!
Risk of short circuit
Working on live parts can cause injuries and can compromise the function and the electrical
safety of the device.
•Before working on the device, always disconnect the supply voltage.
•Connect the device to the supply voltage only after completion of the work.
Caution!
Avoid suspended mounting at temperatures below 0 °C and in humid environments!
In principle, the sensor can be installed in any position. However, avoid suspended mounting
(upside down) if the ambient temperature is below 0 °C and in humid environments. Otherwise
moisture may penetrate the inside of the sensor during prolonged exposure.
10.3 ± 0.3
Ø5.2
Ø10
110
40
76.5
30
ø 41.5
26

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Installation
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Using a different actuating element
The BT-F130-A actuator included can be replaced with a different actuator, provided that the
new actuator fits in the sensor opening. When using a different actuator element, the element
must fulfill all requirements relating to the material, dimensions and distance to the sensitive
surface on the sensor (see table). Failing to fulfill all of these requirements may reduce the
accuracy/resolution of the sensor or even prevent it from functioning.
Dimensions when using a different actuating element
A Drive shaft
B Insulation ring made from non-conductive material
C Different actuator (L ≥ 23 mm)
D Sensitive surface on the sensor (black, cylindrical inner surface)
D Sensor
F Insert the shaft until actuator C and the sensitive surface on sensor D overlap as
much as possible.
w
A
C
D
E
B
F
t
d1
d2
L
d3

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PMI360DV-F130-3E2-V15
Installation
The actuator (C) can be placed on the insulating ring made from non-conductive mate-
rial (B) or inserted in this ring.
5.3 Electrical Connection
Wire the electrical connections on the sensor as follows:
Electrical connection
1. For the electrical connection to the sensor, use one of the cordsets with a 5-pin connector M12
x 1 listed in the Accessories chapter.
2. When routing the electric cables, make sure they are protected against physical damage.
3. Make sure that cables are routed at a sufficient distance from other current-carrying system
components. This is the only way to guarantee adequate protection from short circuits and/or
interfering signals. If required shielded cables can be used to help prevent electrical
interference.
4. Check that the wires are connected correctly before connecting the cordset to the sensor. On
Pepperl+Fuchs cordsets, the wire colors are assigned to the connecting pins in the connector
according to DIN EN 60947-5-2.
5. Attach the socket on the cordset to the connector on the sensor and tighten the union nut by
hand.
6. Switch on the operating voltage.
The "Power/Error" LED on the sensor lights up green if the actuator is already fitted and red
if the actuator is not yet fitted.
Figure 5.1
Dimension Value
t 2 mm
w 7.5 mm
d1 Depends on the drive shaft material
S235JR+AR (previously St37-2): max. 19 mm
Stainless steel 1.4435/AISI 316L (V4A): max. 21 mm
Stainless steel 1.4305/AISI 303 (V2A): max. 23 mm
d2 Select so that the distance between the edges of the actuator and the
sensitive surface on the sensor is 1 mm … 2 mm.
d3 41.5 mm
Actuator material Construction steel such as S235JR+AR (previously St37-2)
Note
Other LEDs may light up depending on the position of the actuator.
1L+
4
2
5
L-
3
Q1
Q2
Q3

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Installation
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Wire colors are assigned to the connecting pins in the connector according to DIN
EN60947-5-2.
Connector pin Function
1 +UB
2 Switching output Q2 (switching window S2)
3 -UB
4 Switching output Q1 (switching window S1)
5 Switching output Q3 (switching window S3)
Connecting pin Wire color
1 brown
2 white
3 blue
4 black
5 gray

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PMI360DV-F130-3E2-V15
Commissioning
6 Commissioning
6.1 Programming the Switching Outputs
2 switching windows with a window width of 5° (+/- 2.5°) are preset at the factory. The switching
windows lie between the angle settings 117.5°... 122.5° (S1), and 237.5° ... 242.5° (S2). You
can modify the position and width of these switching windows by programming them accord-
ingly. The start and end points of a switching window can be defined at any desired position.
The smallest angle range of a switching window can be 5° and the largest angle range can be
360°.
To ensure reliable switching characteristics, each switching output has a switching hysteresis
of 1° when switched off, which prevents the electrical output signal from wavering.
The switching hysteresis is located at the top or bottom end of the switching window, depend-
ing on the direction of rotation of the actuator element. The following graphic illustrates the
switching characteristics in principle, using the example of the sensor at switching output S1.
Figure 6.1
Program switching output 1 (S1) as follows:
Programming switching output S1
1. Make sure that the sensor is mounted correctly and securely, and check that an actuator with
the specified dimensions is positioned at the correct distance from the surface of the sensor.
See chapter 5.2
2. Unlock the keyboard, if locked.
3. Press the S1 button for  2 s.
The flashing yellow LED indicates that the device is ready for you to teach in the switching
window start point.
S11 S12 S12+H
H
S11-H S12
H
S11
Signal at switching output
Angle position
Direction of rotation
actuator
Angle position
Note
Unlocking the buttons
If the keylock is active, it must first be deactivated. The sensor indicates that the keylock is
active by changing the color of the "Power/Error" LED to red when a button is pressed. To
unlock the buttons, press and hold the S1 and S2 buttons simultaneously for 3 seconds. The
color of the "Power/Error" LED changes to green. The buttons are no longer locked.

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Commissioning
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4. Move the actuator to the position that you wish to define as the start point of the switching
window. Press the S1 button again.
The yellow S1 LED lights up for 2 seconds and then starts to flash again. This indicates that
the device is ready for you to teach in the switching window end point.
5. Move the actuator to the position that you wish to define as the switching window end point.
The actuator's direction of rotation is decisive here. At the end of programming, the
area covered by the actuator will be the angle range in which the switching output is
active.
6. Briefly press the S1 button.
The setting is then stored in the non-volatile memory of the sensor. The yellow LED then
lights up permanently to indicate that programming was successful.
Figure 6.2
Note
If the actuator does not move between the time the switching window start and end points are
programmed, the smallest possible switching window is programmed with a width of 5° (+ 1°
hysteresis). The switching window midpoint is set at the programmed position.
The following graphic illustrates the switching characteristics in principle, using the example of
the sensor at switching output S1.
-2.5° +2.5°
H
H
S11=S12
-3.5° +3.5°
-2.5° +2.5°
S11=S12
-3.5° +3.5°
Signal at switching output
Angle position
Direction of rotation
actuator
Angle position
Note
If the actuator does not move between the time the switching window start and end points are
programmed, the smallest possible switching window is programmed with a width of 5°. The
switching window start point is then set at the programmed position.
Note
If interrupted for more than 1 minute, the programming process is terminated. The sensor
continues operating with unchanged values.
Note
If any other button is actuated, the programming process is terminated. The sensor continues
operating with unchanged values.

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Commissioning
Programming switching output S3
Switching output 3 (S3) is programmed in the same way. Press the S3 button to do so. The S3
LED indicates the status.
Programming switching output S2
Switching output 2 (S2) is programmed in the same way. Press the S2 button to do so. The S2
LED indicates the status.
Note
Activating the keylock
The keylock is not activated initially. Press any button on the sensor to determine whether the
keylock is active. If the color of the "Power/Error" LED remains green, the keylock is inactive,
and if the color of the "Power/Error" LED changes to red, the keylock is active. To activate the
keylock, press and hold the S1 and S2 keys simultaneously for 3 seconds. The color of the
"Power/Error" LED changes to red.

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Output Logic during Normal Operation
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7 Output Logic during Normal Operation
Beispiel
Figure 7.1 Output function depends on the position of the actuator and the method used to program
the outputs.
1. 0° angular position marking
2. Position of the 1st switch point of switching output S1 (example 40°)
3. Position of the 2nd switch point of switching output S1 (example 60°)
4. Position of the 1st switch point of switching output S2 (example 250°)
5. Position of the 2nd switch point of switching output S2 (example 310°)
6. Position of the 1st switch point of switching output S3 (for example 110°)
7. Position of the 2nd switch point of switching output S3 (for example 20°)
8. Output signals
S11
S12
S11
S31 S21
S21
S22
360°270°180°90°0°
20°
60°
S31
S32
S12S32 S22
S2
S1
S3
8
27 3
1
6 4 5

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PMI360DV-F130-3E2-V15
Function of Switching Outputs S1, S2, and S3
8 Function of Switching Outputs S1, S2, and S3
The position of the actuator determined by the angular positioning system is based on half of
the actuator width (center of the actuator). The switch points are preset to the angle settings 0°
(S3), 120° (S1), and 240° (S2) at the factory with a minimum window range of 5°. The switch-
on and switch-off points can be programmed at any desired position.
If the actuator falls in one of the programmed switching windows, the corresponding switching
output is activated. When a switching output is active, the corresponding yellow LED lights up.
If the actuator is positioned outside of a programmed switching window, the relevant switching
output changes to an idle state. When the actuator leaves the detection area of the angular
positioning system (loss of actuator), an active switching output changes to an idle state ("up"
position), and a switching output already in an idle state remains in this state. The "Power/Error"
LED lights up red when the actuator is lost.

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Maintenance and Repair
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9 Maintenance and Repair
9.1 Maintenance
The sensor's transmission properties are stable over long periods. For this reason, regular
adjustments to, and maintenance on the sensor itself, are not necessary. Nevertheless check in
the course of normal maintenance intervals that the sensor, the actuator and the connector are
securely attached. Also check that the connecting cable is intact and correctly routed.
9.2 Resetting the Output Functions to the Factory Setting
The resetting process for each individual output is initiated using the buttons on the sensor. If
the keylock is active, it must be deactivated before the functions can be reset to the factory set-
ting.
Factory setting PMI360DV-F130-3E2-V15
Reset process
1. Press and hold the sensor button assigned to the output that you would like to reset.
The associated yellow LED starts to flash slowly after 2 seconds.
2. Continue to hold the sensor button.
The LED begins to flash more quickly after an additional 10 seconds.
3. Then release the button within 3 seconds.
The selected output is subsequently reset to the factory setting.
Note
Unlocking the buttons
If the keylock is active, it must first be deactivated. The sensor indicates that the keylock is
active by changing the color of the "Power/Error" LED to red when a button is pressed. To
unlock the buttons, press and hold the S1 and S2 buttons simultaneously for 3 seconds. The
color of the "Power/Error" LED changes to green. The buttons are no longer locked.
S2 = 240° - 245° S1 = 120° - 125°
S3 = 0° - 5°

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Maintenance and Repair
Note
If a button is pressed and held for more than 15 seconds, the associated LED starts to flash
slowly again. The "Power/Error" LED then flashes red at the same time. This fault signal
indicates that a button is stuck. A reset to the factory setting does not occur in this case. As
soon as the button is released, the "Power/Error" LED stops flashing red and lights up green
permanently.