Pepperl+Fuchs PXV-F200-B17-V1D Series User manual

R
PXV...-F200-B17-V1D
Data Matrix Positioning System
FACTO Y AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-
try, published by the Central Association of the lectrical Industry (Zentralverband
lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the
supplementary clause: " xpanded reservation of proprietorship"
PXV...-F200-B17-V1D

PXV...-F200-B17-V1D
3
1 Introduction................................................................................. 4
1.1 Content of this Document ................................................................... 4
1.2 Target Group, Personnel...................................................................... 4
1.3 Symbols Used ...................................................................................... 4
2 Product Description ................................................................... 6
2.1 Use and Application............................................................................. 6
2.2 LED Indicators and Controls............................................................... 6
2.3 Accessories .......................................................................................... 8
3 Installation................................................................................. 10
3.1 Affixing the Code Tape ...................................................................... 10
3.2 Mounting of the eader ..................................................................... 12
3.3 Electrical Connection ........................................................................ 14
3.4 P OFINET Connection ...................................................................... 15
4 Commissioning......................................................................... 17
4.1 Aligning the eader ........................................................................... 17
5 Operation and Communication ............................................... 18
5.1 Communication via P OFINET ......................................................... 18
5.1.1 General Information on Communication via PROFIN T ................... 18
5.1.2 PROFIN T I/O Interface .................................................................. 18
5.1.3 Project Planning Using Device Description...................................... 19
5.1.4 PROFIN T Address and Identifying a Device.................................. 19
5.1.5 PROFIN T Modules ........................................................................ 20
6 Appendix ................................................................................... 26
6.1 ASCII Table.......................................................................................... 26

2017-11
4
PXV...-F200-B17-V1D
Introduction
1 Introduction
1.1 Content of this Document
This document contains information required to use the product in the relevant phases of the
product life cycle. This may include information on the following:
■ Product identification
■ Delivery, transport, and storage
■ Mounting and installation
■ Commissioning and operation
■ Maintenance and repair
■ Troubleshooting
■ Dismounting
■ Disposal
The documentation comprises the following parts:
■ This document
■ Datasheet
In addition, the documentation may comprise the following parts, if applicable:
■ U-type examination certificate
■ U declaration of conformity
■ Attestation of conformity
■ Certificates
■ Control drawings
■ Instruction manual
■ Other documents
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance, and
dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel must
have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
Note!
Visit www.pepperl-fuchs.com to access further documentation for full information about the
product.

PXV...-F200-B17-V1D
Introduction
2017-11
5
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions. It is mandatory
that you observe these warning messages for your personal safety and in order to avoid
property damage.
Depending on the risk level, the warning messages are displayed in descending order as
follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action or
a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants, or result in
their complete failure.
Note!
This symbol brings important information to your attention.

2017-11
6
PXV...-F200-B17-V1D
Product Description
2 Product Description
2.1 Use and Application
The Data Matrix Positioning System is the positioning system in the Pepperl+Fuchs incident
light process. The heart of the system is the reader, which has features including a camera
module with an integrated illumination unit. This enables the reader to detect position markers
printed onto a self-adhesive code tape in the form of 2-D Data Matrix codes.
The code tape is mounted on a fixed part of the plant (e.g. the wall of an elevator shaft or the
rail on a monorail conveyor). The reader is mounted on a moving "vehicle" positioned in parallel
with the code tape (e.g. on the elevator cab or on the chassis of a monorail conveyor).
Maximum Length of the Code Tape
The code tape length of up to 10 km is sufficient for even very large applications. It also offers
sufficient reserves for extensions or systems with several branches and parallel conveyor
routes.
The extensive yet user-friendly parameterization options as well as the freely configurable
inputs and outputs mean that the reader can easily be adapted to suit each application.
Figure 2.1 Schematic diagram of the alignment of the code tape and reader
Resolution of the Reader [mm] Maximum Length of the Code Tape [km]
10 10
1 10
0.1 10
000 009.0 m PXV-AA25 www.pepperl-fuchs.com
Y
Z
X

PXV...-F200-B17-V1D
Product Description
2017-11
7
2.2 L D Indicators and Controls
The reader has seven indicator L Ds for visual function checks and rapid diagnosis.
Activate the alignment aid and parameterization mode using the two control buttons on the
back of the device.
Button 1 is labeled "ADJUST". Button 2 is labeled "CONFIG".
Figure 2.2 Overview of L D indicators and controls
ADJUST
CONFIG
1
2
LED 1 2 3 4 5 6 7

2017-11
8
PXV...-F200-B17-V1D
Product Description
x = L D status has no meaning
L D [#1] BUS LINK [#2] BUS TX/RX [#3] BUS RR [#4] PWR/ADJ SYS RR/NO COD [#5] OUT 1/ADJ Y [#6] OUT 2/ADJ Z [#7] INT RNAL DIAGNOSTIC
DescriptionColor Green Yellow Red
Red/
green Yellow Yellow
Red/green/
yellow
Status
Off Off Off Flashes
green
Off Off Off Alignment
Y > setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
green
Lights up Off Off Alignment
Y < setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
green
Flashes Off Off Alignment
Y = setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
green
Off Off Off Alignment
Z > setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
green
Off Lights up Off Alignment
Z < setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
green
Off Flashes Off Alignment
Z = setpoint value
f
flash
= 2 Hz
Off Off Off Flashes
red
Off Off Off Alignment
Code tape outside read
range
f
flash
= 2 Hz
x x x Lights up
red
x x x System error
x x x Lights up
green
x x x Normal operation, code
tape detected
Lights up x x x x x x PROFIN T connection
activated
x Flashes x x x x x PROFIN T TX/RX data
transfer
x x Lights up x x x x PROFIN T
communication error
x x x Flashes
red
x x x Code not recognized
f
flash
= 2 Hz
x x x x x Lights up Lights up Internal error
Return to Pepperl+Fuchs

PXV...-F200-B17-V1D
Product Description
2017-11
9
2.3 Accessories
Compatible accessories offer enormous potential for cost savings. Such accessories not only
save you a great deal of time and effort when commissioning for the first time, but also when
replacing and servicing our products.
If products are used in harsh ambient conditions, appropriate Pepperl+Fuchs accessories can
be used to extend the service life of these products.
More information on accessories can be found in the datasheet for the reader at www.pepperl-
fuchs.com.
Order Designation Description
V19-G-ABG-PG9 M12 single-ended female cordset, 8-pin, shielded, field-
attachable
V19-G-ABG-PG9-F Grounding terminal and plug (set)
PCV-SC12
PCV-SC12A
Grounding clip
V1SD-G-*M-PUR-ABG-V1SD-G PROFIN T bus cable, M12 to M12, available in several
different lengths
VAZ-V1S-B Stopping plug for M12 plug
V19-G-*M-* Configurable connection cable
PCV-KBL-V19-STR-USB Cable unit for service interface with power supply
Vision Configurator Software Software for camera-based sensors that enables
convenient parameterization
PCV-MB1 Mounting bracket
Vision Configurator Configuration software

2017-11
10
PXV...-F200-B17-V1D
Installation
3 Installation
3.1 Affixing the Code Tape
The code tape is made of silicone-free polyester film. A position marker appears every 100 mm
along the lower edge of the code tape (see "Code Tape Dimensions"). These position markers
are used to affix the code tape in the correct position.
The back of the code tape is covered with a modified acrylate-based adhesive designed for
permanent adhesion. Affix the self-adhesive code tape along the desired traverse distance. To
do so, proceed as follows:
Affixing the Code Tape
1. Clean the surface of any greasy or oily deposits and dust.
2. nsure that the surface is dry, clean, and stable.
3. Pull away a few centimeters of the protective film at the beginning of the code tape. Place
the code tape at the precise point of the required starting position on the surface, and press
to attach.
4. Then affix the code tape along the desired traverse distance. Remove the protective film
gradually so that the code tape does not accidentally adhere to the surface in the incorrect
position. When affixing, ensure that the code tape does not crease or trap air bubbles.
The adhesive on the code tape hardens after 72 hours.
Note!
Thermal Expansion of the Code Tape
The heat expansion coefficient of the adhered code tape corresponds to the heat expansion
coefficient of the underside.
Dimensions of the Code Tape
7 15
25
520
3

PXV...-F200-B17-V1D
Installation
2017-11
11
Position the code tape so that the PEPPE L+FUCHS logo and position markers are below the
data matrix code. The position values then increase along the X direction. The diagram shows
the orientation of a reader in the default setting of 0°. The reader can be configured in the
interface for other installation situations.
Code Tapes with a Starting Position of 0 m
Alignment of the Code Tape and eader
Order Designation Description
PXV00001-CA25-* Code tape, 1-track, length: 1 m
... ...
PXV100000-CA25-* Code tape, 1-track, length: 100,000 m
000 009.0 m PXV-AA25 www.pepperl-fuchs.com
Y
Z
X
Note!
Expansion Joints and Code Tapes
If the system covers longer distances, expansion joints are integrated in the system structure.
We recommend creating breaks along the code tape. The resulting gap must not exceed
75 mm.
Note!
Inclines and Declines
If you affix the code tape on inclines or declines, cut the code tape several times at the
transition point to the horizontal as shown.
1. Incline
2. Decline
000 009.0 m
000 009.0 m
1 2

2017-11
12
PXV...-F200-B17-V1D
Installation
Figure 3.1 Zero line for code tapes
If the reader leaves the zero line when traversing along the X-axis, the threshold may deviate. If
the deviation exceeds the defined threshold, a warning code is issued.
Y-Axis Deviation Thresholds
3.2 Mounting of the Reader
Mounting the Reader
Make sure that you are able to mount the reader in a stable position. Before mounting the
reader, make sure that the travel of the moving system part is arranged so that this part does
not move outside of the reader's depth of focus range during operation.
1. Mount the reader on the moving part of the system and secure the reader in place using four
screws through the mounting adapter on the reader.
2. Mount the reader vertically so that the lens of the reader with the ring light and camera
module is aligned toward the code tape.
Figure 3.2 Vertical alignment tolerance
3. Alternatively, mount the reader horizontally so that the lens of the reader with the ring light
and camera module is aligned toward the code tape.
Hysteresis Y-Axis
Code Tape Threshold
Number of Tracks Width xit ntry
1 15 mm ±29 mm ±25 mm
Y
0
X
Read distance
Code tape
30° 30°

PXV...-F200-B17-V1D
Installation
2017-11
13
Figure 3.3 Horizontal alignment tolerance
4. Check that the distance between the reader and the code tape is equal to the read distance
of the reader:
Optimum ead Distance (Z-Axis)
1Read Distance
Order Designation Read Distance [mm] Depth of Focus [mm]
PXV100* 100 ±50
Dimensions of the eader
30°
30°
1
70
80
38.5
70 14.5
1
2
22
50
ø 25
12.5
M12 x 1
9
4 x M6
20 20

2017-11
14
PXV...-F200-B17-V1D
Installation
3.3 lectrical Connection
The reader is connected to an 8-pin M12 x 1 connector plug at the side of the housing with the
label "Main". This connection is used to provide the power supply and communicate with the
peripherals in one. The configurable inputs and outputs for the reader are also available on this
connection.
Color Assignment
Pepperl+Fuchs single-ended female cordsets are manufactured in accordance with N60947-
5-2. When using a type V19-... single-ended female cordset with an open cable end on the
Main connection, the colors are assigned as follows:
Caution!
When selecting the length of the mounting screws, ensure that the maximum insertion depth of
the screws in the threaded inserts on the reader is 8 mm.
Using longer screws may damage the reader.
Caution!
The maximum torque of the mounting screws must not exceed 9 Nm.
Tightening the screws to a higher torque may damage the reader.
Plug Assignment
Connection Pin Strand Color Color Abbreviation
1 White WH
2 Brown BN
3 Green GN
4 Yellow Y
5 Gray GY
6 Pink PK
7 Blue BU
8 Red RD
1
2
3
4
5
6
7
8
OUT 2 / IN 2
+ UB
n.c.
n.c.
OUT 1
IN 1
GND
OUT 3 / IN 3
Main
1
4
6
7
8
53
2
Main

PXV...-F200-B17-V1D
Installation
2017-11
15
Shielding Cables
The shielding of connection lines is required to suppress electromagnetic interference.
stablishing a low resistance or low impedance connection with the conductor or equipotential
bonding circuit is a particularly important factor in ensuring that these interference currents do
not become a source of interference themselves. Always use connection lines with braided
shield; never use connection lines with a film shield. The shield is integrated at both ends, i.e.,
in the switch cabinet or on the controller and on the read head. The grounding terminal
available as an accessory allows easy integration in the equipotential bonding circuit.
In exceptional cases, the shielding of a connection at one end may be more favorable if
■ An equipotential bonding cable is not laid or cannot be laid.
■ A film shield is used.
The following points relating to shielding must also be noted:
■ Use metal cable clips that cover large areas of the shield.
■ After installing the cable shield in the control cabinet, place it directly on the equipotential
bonding rail.
■ Direct the protective grounding connections to a common point in a star configuration.
■ The cross-section of the cables used for grounding should be as large as possible.
Additional Ground Connection
3.4 PROFIN T Connection
The reader is connected to PROFIN T via two 4-pin, D-coded connector sockets, M12 x 1,
Profinet 1 and Profinet 2, on the side of the housing.
Order Designation Description
PCV-SC12 Clip for mounting an additional ground
connection.
PCV-SC12A
Caution!
Damage to the device
Connecting an alternating current or excessive supply voltage can damage the device or cause
the device to malfunction.
lectrical connections with reversed polarity can damage the device or cause the device to
malfunction.
Connect the device to direct current (DC). nsure that the supply voltage rating is within the
specified device range. nsure that the connecting wires on the female cordset are connected
correctly.
1
2
3
4
TX +
RX +
TX -
RX -
Bus

2017-11
16
PXV...-F200-B17-V1D
Installation
Suitable PROFIN T cables can be found in the accessories section of the reader datasheet at
www.pepperl-fuchs.com.
Plug Assignment
Profinet 1 & 2
1
3
42

PXV...-F200-B17-V1D
Commissioning
2017-11
17
4 Commissioning
4.1 Aligning the Reader
The reader provides an integrated alignment aid to enable simple optimal alignment of the
reader relative to the code tape in the Y-coordinate and the Z-coordinate.
You can also switch the reader from normal operation to parameterization mode, if necessary.
Press button 1 on the rear of the reader and hold for at least 2 seconds.
Activating the Alignment Aid
1. Press button 1 for longer than 2 seconds.
If the reader has recognized the code tape, L D2 flashes green. If the reader has not
recognized the code tape, L D2 flashes red. .
2. Align the reader in the Z and Y coordinates. The L Ds on the reader will support you.
Z coordinate:If the distance between the camera and the code tape is too small, the yellow
L D5 lights up. If the distance between the camera and the code tape is too large, the yellow
L D5 goes out. Within the target range, the yellow L D5 and the green L D2 flash
synchronously.
Set the distance between the reader and the code tape so that the yellow L D5 and the green
L D2 flash synchronously.
Y coordinate: If the optical axis of the reader is too low relative to the middle of the code tape,
the yellow L D4 lights up.
If the optical axis is too high, the yellow L D4 goes out. Within the target range, the yellow
L D4 and the green L D2 flash synchronously.
Set the optimal height of the reader relative to the code tape so that the yellow L D4 and the
green L D2 flash synchronously.
Briefly press button 1 to close the alignment aid. The reader now switches to normal operation.
Note!
The alignment aid may only be activated within 10 minutes of switching on the reader.
000 009.0 m PXV-AA25 www.pepperl-fuchs.com
Y
Z
X

2017-11
18
PXV...-F200-B17-V1D
Operation and Communication
5 Operation and Communication
5.1 Communication via PROFIN T
5.1.1 General Information on Communication via PROFIN T
PROFIN T is an open standard for industrial automation based on industrial thernet.
PROFIN T integrates information technology with established standards such as TCP/IP and
XML in automation technology.
The communication concept for setting up decentralized applications within PROFIN T is
PROFIN T IO, i.e. decentralized field devices are integrated by PROFIN T IO. The familiar IO
view of PROFIBUS DP is used where the usable data of the field devices is transferred to the
controller process image in cycles. PROFIN T IO is a device model consisting of slots and
channels, which is based on the main features of PROFIBUS DP. The field device properties
are written in a GSDML (generic station description markup language) based on XML.
PROFIN T IO is engineered in the same way as has long been the case for system integrators
of PROFIBUS DP. The decentralized field devices are assigned in the design of a controller.
PROFIN T IO draws a distinction between three device types: IO controller, IO device, and IO
supervisor.
IO controller: Controller that executes the automation program.
IO device: Decentrally assigned field device that is assigned to an IO controller.
IO supervisor: Programming unit/PC with commissioning and diagnostic functions.
5.1.2 PROFIN T I/O Interface
The readers function as PROFIN T I/O devices that communicate cyclically with the assigned
PROFIN T I/O controller during operation.
The PROFIN T interface of the readers supports the following features:
■ 100 Mbits/s transfer rate
■ Real-time category RT
■ The range of functions in accordance with Conformance Class B
■ The identification and maintenance functions (I&M) IM0 ... IM4
Identification & Maintenance Data
Identification and maintenance data (I&M data) is information stored in a device. I&M data
uniquely identifies a device within a system. The identification data (I data) includes information
about the device, for example the item number and device name. Identification data cannot be
changed.
Maintenance data (M data) includes information regarding the device within the system, for
example the installation location and installation date. Maintenance data is initially stored in the
device during installation; this data can be changed.
Data Input
The Step7 software from Siemens can be used to display and change the I&M data. You can
read and write I&M data 1, 2 and 3 in the "Target System" menu of the HW Config hardware
configuration using the functions "Download Module Identification" and "Download Module
Identification to PG". see Figure 5.1 on page 19.

PXV...-F200-B17-V1D
Operation and Communication
2017-11
19
I&M Data
Figure 5.1
5.1.3 Project Planning Using Device Description
As with PROFIBUS DP, a field device is integrated into the project planning tool by way of a
device description. The field device properties are described in the GSD file. The GSD file
contains the field device data (technical features and information for communication) that you
need to operate the device in a PROFIN T network.
Import the GSD file into a project planning tool. Peripheral addresses are assigned to the
individual channels of the field devices. The peripheral input addresses incorporate the
received data. The user program evaluates and processes this data. The user program
generates the peripheral output values and sends them to the control interface.
Once project planning is complete, the I/O controller receives the planning and configuration
data. The I/O controller parameterizes and configures the field devices automatically.
Downloading the GSD File
You can find the relevant GSD file in the Software section of the product detail page for the
device.
To access the product detail page for the device, go to http://www.pepperl-fuchs.com and type
information about the device (e.g., the product description or the item number) into the search
function.
I&M data 1 = system ID
location ID
I&M data 2 = installation date
I&M data 3 = additional
information

2017-11
20
PXV...-F200-B17-V1D
Operation and Communication
5.1.4 PROFIN T Address and Identifying a Device
very PROFIN T IO has a unique device identification. This device identification consists of
the following:
■ A unique MAC address. This MAC address is printed on the back of the device.
■ A device name. The default device name is pcv-f200.
■ An IP address. The default IP address is 192.168.2.2.
5.1.5 PROFIN T Modules
1 word = 16-bit value
1 byte = 8-bit value
Modules with response telegram
The following modules enable reader data to be retrieved using PROFIN T.
Position Data X Module
esponse
Size Type Content
2 words,
consistent
Input data 32-bit X data
MSB first
MSB = most significant byte
Resolution: 0.1 mm, 1 mm, 10 mm, binary coded
At a resolution of 1 mm and 10 mm: L
max =
10.00 km =
10,000,000 mm
Bit No.
Content
Word 1
X Data
Word 2
X Data
1 XP16 XP00
2 XP17 XP01
3 XP18 XP02
4 XP19 XP03
5 XP20 XP04
6 XP21 XP05
7 XP22 XP06
8 XP23 XP07
9 XP24 XP08
10 XP25 XP09
11 XP26 XP10
12 XP27 XP11
13 XP28 XP12
14 XP29 XP13
15 XP30 XP14
16 XP31 XP15