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  9. Pergola kits USA LANDMARK PAVILLION User manual

Pergola kits USA LANDMARK PAVILLION User manual

Hardware List / Tools Required
Pavilion Parts
Post Placement / Bracket Pre-assembly
Concrete / Deck / Patio Paver Application
Post Trim / Beam Installation
Roof Plate Installation
Rafter Installation
Sheathing Installation
Roofing Material Installation
Trim Installation
Warranty Information
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Easy step-by-step instructions
Helpful Hints
Tools and hardware list
Easy tofollow drawings
Visual Illustrations
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LANDMARK PAVILLION ASSEMBLY GUIDE
4 Posts
Thank you for choosing Pergola Kits USA Inc.
Required for inground applications
Hardware Quantity List
Suggested People Required For Assembly - ( 2 )
Tools Required
1/
pergolakitsusa.com
Wood Lag For Anchor Bracket
1/4" X 1 1/2" Wood Lag
( For Surface Applications Only )
P
Footer Pad
( Reuired 1 Per Post )
Concrete Lag For Anchor Bracket
3/8" X 3" Concrete Lag
( For Concrete Applications Only )
T
S
Wood Lag For Anchor Bracket
3/8" X 3" Wood Lag
( For Deck Applications Only )
3/16" X 2 1/2" Wood Screw
U
Step Ladders - ( 2 )
Hammer Drill with 3/8"
Concrete Drill Bit
Level
Drill
Saftey Glasses
Socket Wrench with 9/16" Socket
Tape Measure
Post Hole Digger
T25 Torx
Drive Bit
Hardware
Pavilion
Size
Simpson
RPBZ
Brackets
Concrete
Wedge
Bolts
2 1/2"
Wood
Lags
1 1/2"
Wood
Lags
2 1/2"
Screws
3"
Screws
2x10
Plate
Bracket
(Angled)
2x10
Plate
Bracket
(Straight)
TSPUW
10 x 10 8 16 24 32 100 12 4 0
10 x 12 8 16 24 32 100 12 4 0
10 x 14 8 16 24 32 100 12 4 2
10 x 16 8 16 24 32 100 12 4 2
12 x 12 8 16 24 32 100 12 4 0
12 x 14 8 16 24 32 100 12 4 2
12 x 16 8 16 24 32 100 12 4 2
14 x 14 8 16 24 32 100 12 4 4
14 x 16 8 16 24 32 100 12 4 4
Simpson RPBZ
Anchor Bracket
5/8" Metal Roofing Screw
X
3/16" X 3" Wood Screw
W
2x10 Plate Bracket
(Angled)
2x10 Plat Bracket
(Straight)
Pavilion Parts Quantity
Hampton Pavilion Parts
2/
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Pavilion Size
Pos ts Bea ms Rof Pl a tes
Rafters Sheathing Post Caps
(Bottom)
Drip Edge Shingles
(bundles)
Shingle
Ridge Cap
Shingle
Starter
Strips
Metal
(Pieces) Metal Hi p Cap
10 x 10 4 4 4 16 52 4 5 5 90 9 16 4
10 x 12 4 4 4 18 78 4 5 6 95 9 18 5
10 x 14 4 4 6 18 78 4 6 7 100 10 18 5
10 x 16 4 4 6 22 78 4 6 8 105 10 20 5
12 x 12 4 4 4 24 96 4 6 8 110 10 20 4
12 x 14 4 4 6 24 96 4 6 8 115 10 20 5
12 x 16 4 4 6 28 96 4 7 9 120 11 22 5
14 x 14 4 4 8 24 144 4 8 9 120 11 20 4
14 x 16 4 4 8 28 144 4 8 10 125 12 24 5
Pavilion Parts
Beams
Sheathing
Ridge Block
Ridge Pole
Roof Plates
Post
Rafters
Post Cap
Pavilion Size Center to Center Diagonal
10 x 10 9'-5 1/4" X 9'-5 1/4" 13'-4"
10 x 12 9'-5 1/4" X 11'-5 1/4" 14'-9¾"
10 x 14 9'-5 1/4" X 13'-5 1/4" 16'-5"
10 x 16 9'-5 1/4" X 15'-5 1/4" 18'-1"
12 x 12 11'-5 1/4" X 11'-5 1/4" 16'-1¾"
12 x 14 11'-5 1/4" X 13'-5 1/4" 17'-7½"
12 x 16 11'-5 1/4" X 15'-5 1/4" 19'-2½"
14 x 14 13'-5 1/4" X 13'-5 1/4" 18'-11¾"
14 x 16 13'-5 1/4" X 15'-5 1/4" 20'-5¼"
Mark each post location.Each mark
will be exact center of post.
Post Placement Layout
Fasten anchor brackets to bottom of
post with type (P) wood lags.
Locate posts on center marks that you created in step 1.
With pencil mark locations where concrete lags will
be placed.
CentertoCenter
CentertoCenter
Post Layout Measurments
3/
pergolakitsusa.com
1/4" X 1 1/2"Wood Lag
X8 Per Post
Concrete Anchor Bracket
X2 Per Post
Keep anchor bracket flush with bottom of post cap.
Post
Step 1
Step 2
Bottom Post Cap Attachment
Post /Anchor Bracket Pre-assembly
Fasten a bottom post cap to the bottom
of each post with type (U) wood screws.
Ensure that the post cap is spaced evenly on
all four sides of the post insert.
Type (U)
2 1/2"Wood Screw
x2 Per Post
Step 2
Fastening Posts To Concrete
Deck Application
Patio Paver Application
4/
pergolakitsusa.com
Step 3
Using a hammer drill with a 3/8"
concrete bit, drill holes 1/2"deeper
than the length of the type (T) lag.
WARNING!
Concrete Footer
Patio Pavers
Fasten Posts to concrete slab useing type
(T) concrete lags.
Type (T) Concrete Lag
3/8" X 3" x 4 per post.
Note: Be Sure to plum
all of the posts.
Be sure to pre drill holes for the type (I) wood lags
Deck Board
Post
Floor Joist
3/8" Masonary
Drill Bit
If your posts are not located so you can attach them to
a floor joist, follow the below instructions.
Make a support block by cutting a generic treated board
(not included) into 6 pieces that are the same length as the
spacing inbetween the floor joists of your deck.
Fasten the 6 pieces together using 2 1/2" deck screws (not
included). You will need to make four blocks like this.
Fasten a support block inbetween the floor joists at the
location of each pergola post. Push the block up against the
deck boards and and attach it by driving 3 1/2" deck screws
(not included) through the sides of the floor joists and into
the support block.
Now attach your pavilion posts to the deck as
shown in the example above. The lags (type S)
should go through the deck boards and into
the support blocks.
Concrete Slab
If installing on a paver
patio, pavers should be
removed at each post location.
Dig holes 3 ft in depth or
recommended hole depth
your local building codes.
Fill holes with concrete to
createa solid footer for posts.
After concrete footers are
completely cured, attach
posts using the
same method
shown at the
top of this page.
Do not mount
posts directly onto
patio pavers.
(PAVERS ARE NOT STABLE)
Patio Pavers
Support Block
Beam Installation
Post Trim Installation
5|
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Step 4
Step 5
Install post trim by sliding them down
over the posts.
Install beams using 7- type (W)
#8 x 3" screws at each end of each beam
NOTE:
Keep beams flush with
top of posts and c
enter
beam on posts
Roof Plate Installation
6|
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Step 6
Step 7
Fasten the plates on top of the beams using
type (U) 2 1/2" screws, keep the side of the
plate flush with the center mark on the beam and
the diagonal line drawn from corner to corner of posts.
Rafter Installation (Cont.)
7|
pergolakitsusa.com
Step 8
Install rafters at premarked locations,
fasten with 4 -Type (W) screws at the bottom
of each rafter and 2 screws at the top of the rafters
Install corner rafters at premarked locations,
fasten with 4 -Type (W) screws at the bottom
of each rafter and 2 screws at the top of the rafters
Rafter Installation
Step 7
Rectangular roofs will have a ridge pole
Sheathing Installation
Rafter Installation (Cont.)
8|
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Step 9
Install the rest of the rafters at premarked locations,
fasten with 4 -Type (W) screws at the bottom
of each rafter and 2 screws at the top of the rafters
Step 10
Install the 1x6 Sheathing, keep the first piece flush with the
fascia and fasten with 1 1/2" nails or staples (not included)
All the sheathing is precut to length
Metal Roofing Installation
Drip Edge Installation
9|
pergolakitsusa.com
Step 11
Step 12
Install Drip Edge along the bottom
edge of the roof
Install the metal roofing panels using type (X) metal screws
Screw beside each rid along the bottom and the top of each panel
and beside every other rib throughout the center of the panels approximatly 2' apart
Keep bottom edge of metal panels 1" below the drip edge
All metal pieces are cut to fit.
Hip Cap Installation
10 |
pergolakitsusa.com
Step 13
Step 15
Install the hip cap using type (X) metal screws
Screw the hip cap to the metal roofing at each rib
The hip caps are cut and bent to fit at the bottom of each piece
but they will need to be cut to length .
Plate Trim Installation
Step 14
Install the plate trim over each splice underneath the roof overhang
trim will need to be cut to length (fastners no tincluded)
11
|
pergolakitsusa.com
Congratulations!
Enjoy your Landmark
Pavilion
with friends and family
for years to come.

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