Perrycraft DynaSport Roof Rack User manual

ROOF RACK INSTALLATION INSTRUCTIONS
(35”, 45, & 55” RAIL LENGTHS)
1549 US Highway 21 South
Sparta, NC 28675
336-372-2545
[email protected]
www.perrycraft.com
ROOF RACK INSTALLATION INSTRUCTIONS
(35”, 45” and 55” RAIL LENGTHS)
Before contacting/returning this product to your place of
purchase, contact Perrycraft, Inc.® at 336-372-2545 for any
technical questions, problems, missing parts, etc., upon opening your
product and verifying all parts are present.
RETURNS: Any product to be returned must be returned to the place
of purchase, and is subject to the seller’s returns policy. DO NOT
return to Perrycraft unless instructed to do so in writing.
IMPORTANT NOTES:
RACK LOCATION: Perrycraft’s products are manufactured to be
installed into the skin of the roof panel of vehicles. They are not
designed to line up or be installed at the factory fitment points
available on some vehicles.
INSTALLATION HARDWARE: The included hardware pack contains
screws for securing this rack to a sheet metal roof or metal surface.
To install this rack on fiberglass or composite camper tops, tonneau
covers, or Jeep
©
tops, please contact your seller to purchase
hardware pack HWDSTC-UV, or call 336-372-2545 to purchase
directly from Perrycraft, Inc.®
SIDE RAIL CURVATURE: Perrycraft, Inc.® manufactures racks and rails
that are size specific, not vehicle specific. Therefore, the bow of the
rails (front to back) may need adjusting. Place the rails (without the
stanchions) on the roof in the desired location. Ideally, the rails
should match the roof curvature. The ends of the rails should touch
the roof and the center should be no more than 3/16” off the roof
surface. The rails can be adjusted (more bow or less bow) by placing
the ends of the rails on supports and either pressing down from the
top (to take away bow), or pressing down from the bottom (to add
more bow). Rails are heat treated aluminum, therefore, very strong.
Several attempts of adjustment may be required to get the correct
curvature.
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Retain these instructions. They are useful if contacting
Perrycraft for information, parts, or service.
ITEMS NEEDED (NOT INCLUDED)
 Measuring Tape
 Masking Tape
 Marker
 Drill
 1/8” Drill Bit
 Phillips Screwdriver
 Rag and Cleaner for roof
CONTENTS:
 2 – Side Rails (Rails will be 10” shorter than last two
numbers of part number (ex. DS3645-B, rails are 35”)
 2 – Cross Bars (Cross bars will be 6” shorter than the
first two numbers of part number (ex. DS3645-B,
cross bars are 30”)
 4 – Stanchions
 4 – Cross Bar Connectors
 1 – Hardware pack
o 4 – #8 x 1/2” Pan Phillips Blunt End Screw –
Stainless Steel
o 12 – #10 x 1-1/2” Pan Phillips Screw – Stainless
Steel – Waxed
o 4 – Stanchion Plug
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ASSEMBLY AND INSTALLATION:
Installation will include assembling the rack, placing it on the
roof and marking the hole locations, removing the rack and
drilling holes at the marked locations, cleaning the roof, and
securing the rack to the roof.
1. Loosen cross bar connector thumbscrews and slide connector
tabs completely into cross bars (cover on rib side of cross bar).
Secure connectors to cross bars with #8 x 1/2” screws through
pre-drilled holes underneath.
2. Slide cross bar assemblies into top side of rails. Tighten
thumbscrews enough to keep cross bars from sliding, but loose
enough for rail to pivot. Crossbars should be placed
approximately 7 inches from the ends of the rails, so that the
installation will be as “square” as possible.
3. Insert rails into stanchions. Tape the stanchions to the rails,
being careful not to cover the screw holes.
4. Place assembled rack onto roof in desired location
(approximately 2-3 inches forward of the back hatch joint) and
adjust as necessary to get the rails parallel. Open hatch to insure
it does not come in contact with the stanchions.
5. Mark the three hole locations in each stanchion. It will be
necessary to have a very thin marker or trim a pencil skinny
enough to reach the roof through the screw holes.
6. Remove rack from roof and tape from rack.
7. Lightly center punch and drill pilot holes where marked using
1/8” drill bit going no deeper than 1/2”, being careful not to
penetrate interior headliner. Clean roof, removing all drill chips.
8. Place rack back onto roof, lining up with drilled holes.
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9. Using hand screwdriver, secure rails to roof using supplied
#10 x 1-1/2”” pan head waxed screws. Do not overtighten.
Snug is enough. Additional sealant/silicone isn’t necessary, but
can be applied to hole locations.
10. Insert plugs into stanchion ends. Plugs have tabs that line
up with grooves in the stanchions.
11. If installed correctly, cross bars should be able to move to
various positions along rails. Tighten cross bar connectors when
satisfied with location of cross bars.
NOTES AND WARNINGS:
 All fasteners, knobs, and securing methods should be
checked frequently and tightened as necessary.
 Going through a brush car wash is not recommended
with this rack installed.
 Do not use rack if a part is cracked or broken. Contact
Perrycraft, Inc.® by phone at 336-372-2545 or e-mail to
[e-mail] for assistance with
purchasing a new component.
 External roof racks do not increase the GVWR of the
vehicle. Total occupant and cargo load should not exceed
the manufacturer’s rated vehicle capacity.
 Maximum load for this rack is 75 pounds, evenly
distributed on the cross bar assemblies. Torque applied
to any straps, cords, etc. holding down gear or equipment
also increases the “load weight” to the cross bars and
roof.
 Large or flat items such as plywood, ladders, lumber,
hang gliders, canoes, kayaks, etc., can trap air and create
wind lift. Secure the ends of long objects directly to the
front and back bumpers or tie-down positions.
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 Bulky or tall loads can create tremendous horizontal wind
resistance from headwinds and crosswinds. Extreme
caution should be used when transporting such loads.
Perrycraft, Inc.® does not assume responsibility for style or
size of rack installed, improper rack installation, exceeding
rack load limit, load securing methods, vehicle roof
strength, wind lift or any other factors beyond its control.
Wind noise is a definite when carrying items on top of the
vehicle. It is also possible with nothing on the bars. Make
sure all connectors are tight. Sometimes wind noise can be
alleviated by moving the front cross bar toward the rear of
the vehicle. If wind noise persists, a wind fairing may need
to be purchased and installed.
ENHANCE YOUR ROOF RACK:
Add our Mont Blanc Gripper® Load Bars to this roof rack,
providing:
 220-Pound Load Capacity for carrying most any load
type!
 Rectangular bars available in 47" and 62" crossbar
lengths, galvanized steel with black vinyl cover.
 AeroWing Bars available in 47" lengths, Satin anodized
aluminum extrusion with black vinyl insert in top of
crossbar.
Square Bar AeroWing Bar
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Quick Installation/Removal Key-locked Security
 Theft-Proof, Locking clamp assemblies adjust for variable
spacing between roof rails, as well as:
 Full front-to-rear adjustability allows for spacing
between crossbars to accommodate various load types
 Rubber-padded clamps protect roof rails from damage.
 3-Year Manufacturer's Limited Warranty
FITMENT RANGES:
Note: Last 2 digits in Part #'s below indicate crossbar length in
inches. Measure the spacing between the side rails.
Rectangular Bars (22x32mm Black):
MB3747-B Fits side rails spaced 31-45 inches apart
MB3762-B Fits side rails spaced 41-61 inches apart
AeroWing Bars (25x62mm aerodynamic Satin-Gray)
MB3747-AW Fits side rails spaced 30-45 inches apart
Perrycraft, Inc.® offers a wide range of Sports Equipment
Carriers for both crossbar styles.
See our website at http://www.perrycraft.com for more information.
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Perrycraft, Inc.® Warranty Agreement
Three Year Limited Warranty
Perrycraft, Inc.® warrants this product against defective materials
and workmanship to the original owner for a period of three (3) years
from purchase/install date. This warranty is not valid if product is
transferred to another person. Perrycraft, Inc.® provides no warranty
and accepts no liability for normal wear and tear, incorrect
installation, damage to vehicles, property, and/or equipment, nor
damage arising from improper use. The sole remedy under this
warranty agreement is replacement of component parts during the
warranty period. You may be required to send in the component in
question (at your expense) to have the part evaluated for a warranty
claim.
If you have a warranty issue, and for faster service, please email a
digital photo of the product/component in question, a brief
description of the situation, and a copy of your purchase receipt to
[e-mail]. Our staff will contact you as soon as
possible to resolve the issue.
Registering Your Perrycraft Product
Thank you for your purchase of our product. Our goal is to
manufacture quality products that meet or exceed your expectations.
We want to make sure the product you have is registered with us in
case there are any issues that may arise. Please register your product
by sending an email at [e-mail] with your
name, product purchased, purchase date, install date (if different
than purchase date), phone number, and a scanned copy of your
receipt. We promise not to send spam emails, but may contact you
periodically with updated product information, questions about your
usage for research purposes, or safety information.
INDS-RK-SH
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170226