Pfeiffer Vacuum PM 061 360-T User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE
Heating sleeve

Dear customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new Pfeiffer Vacuum accessory
should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
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Table of contents
1 About this manual 4
1.1 Validity 4
1.1.1 Applicable documents 4
1.1.2 Variants 4
1.2 Target group 4
1.3 Conventions 4
1.3.1 Instructions in the text 4
1.3.2 Pictographs 4
1.3.3 Stickers on the product 5
2 Safety 6
2.1 General safety information 6
2.2 Safety instructions 6
2.3 Safety precautions 6
2.4 Limits of use of the product 7
2.5 Proper use 7
2.6 Foreseeable misuse 7
2.7 Personnel qualification 7
3 Product description 9
3.1 Function 9
3.2 Identifying the product 9
3.3 Scope of delivery 9
4 Installation 10
5 Operation 12
6 Service solutions by Pfeiffer Vacuum 13
7 Technical data 15
Declaration of conformity 19
Table of contents
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
1.1.1 Applicable documents
You can find these documents in the Pfeiffer Vacuum Download Center.
1.1.2 Variants
Heating sleeve for:
● HiPace 60 P
● HiPace 80
● HiPace 300
● HiPace 300 M
● HiPace 350
● HiPace 400
● HiPace 450
● HiPace 700
● HiPace 700 M
● HiPace 800
● HiPace 800 M
● HiPace 1200
● HiPace 1500
● HiPace 2300
1.2 Target group
This operating instructions is intended for persons who
●install,
●operate,
The work described in this document may be carried out only by people who have completed suitable
technical training (experts), or who have received equivalent training from Pfeiffer Vacuum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
About this manual
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Note
Tip
1.3.3 Stickers on the product
This section describes all the stickers on the product along with their meaning.
Mod.-Nr.: PM 071 272 -T
D-35641 Asslar
Made in Germany
Input: 230 V 50/60 Hz
Output: 200 W
12/2019
Rating plate (example)
The rating plate is located on the relay box
Warning hot surface
This sticker warns of injuries caused by high temperatures in case of
touching without protection during operation.
Two stickers included in the scope of delivery.
Tbl. 1: Stickers on the product
2
1
Fig. 1: Position of the stickers on the product
1 Hot surface warning sign 2 Rating plate
About this manual
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2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety instructions
All safety instructions in this document are based on the results of the risk assessment. Where applica-
ble, all life cycle phases of the product were taken into account.
Risks during operation
CAUTION
Danger of burns on hot surfaces
When baking out the turbopump or vacuum chamber, there is a danger of burns caused by touching,
even after the housing heater has been switched off.
►Implement thermal insulation measures on the heating sleeve, pump housing, and vacuum
chamber.
►Wear personal protective equipment if necessary.
►Allow the turbopump to cool down.
2.3 Safety precautions
Duty to provide information on potential dangers
The product holder or user is obliged to make all operating personnel aware of dangers
posed by this product.
Every person who is involved in the installation, operation or maintenance of the product
must read, understand and adhere to the safety-related parts of this document.
Safety
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Infringement of conformity due to modifications to the product
The Declaration of Conformity from the manufacturer is no longer valid if the operator
changes the original product or installs additional equipment.
●Following the installation into a system, the operator is required to check and re-evalu-
ate the conformity of the overall system in the context of the relevant European Direc-
tives, before commissioning that system.
General safety precautions when handling the product
►Observe all applicable safety and accident prevention regulations.
►Check that all safety measures are observed at regular intervals.
►Recommendation: Establish a secure connection to the earthed conductor (PE); protection class I.
►Never disconnect plug connections during operation.
►Keep lines and cables away from hot surfaces (> 70 °C).
►Do not carry out your own conversions or modifications on the unit.
►Observe the unit protection category prior to installation or operation in other environments.
2.4 Limits of use of the product
Parameter Heating sleeve
Required design of flange CF-F
Permissible flange temperature with heating max. +120 °C1)
Ambient temperature +12 °C to +40 °C
Protection category IP54
Cooling Water cooling is essential for the turbopump
Relative air humidity ≤ 85 % not condensing
Tbl. 2: Permissible ambient and operating conditions
2.5 Proper use
►Use the heating sleeve exclusively for the baking out of Pfeiffer Vacuum turbopumps with a stain-
less steel high vacuum flange.
►Adhere to the installation, commissioning, operating, and maintenance instructions.
►Do not use any accessory parts other than those recommended by Pfeiffer Vacuum.
2.6 Foreseeable misuse
Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the
purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular:
●Connection to pumps or equipment which are not suitable for this purpose according to their oper-
ating instructions
●Connection to equipment with exposed live parts
2.7 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience or who have completed the necessary training as
provided by Pfeiffer Vacuum.
Training people
1. Train the technical personnel on the product.
2. Only let personnel to be trained work with and on the product when under the supervision of
trained personnel.
1) Depending on the turbopump being used
Safety
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3. Only allow trained technical personnel to work with the product.
4. Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
Safety
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3 Product description
3.1 Function
The use of heating sleeves on turbopumps increases the desorption rates and reduces the pump-down
times due to the final pressure being reached more quickly. A stainless steel high vacuum flange is es-
sential for the use of heating sleeves.
1
3
2
Fig. 2: Structure of heating sleeve
1 Interior hexagon socket screw 3 Relay box
2 Heating sleeve
3.2 Identifying the product
►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always
keep all of the information on the rating plate to hand.
3.3 Scope of delivery
The scope of delivery includes the following parts:
●Heating sleeve with relay box and connecting cable
●Base plate for securing the relay box to the wall
●2x "Hot surface" sticker
●Set of screws
●Operating instructions
Product description
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4 Installation
Operational conditions for a housing heater
Heating sleeves may only be used on turbopumps with a stainless steel high vacuum
flange. Use of a housing heater is only permissible in conjunction with water cooling.
●Observe the maximum permissible flange temperature at the high vacuum connection
to the vacuum system supplied by the customer.
●Observe the maximum permissible rotor temperature applicable for the respective type.
●Do not exceed the maximum permissible irradiated thermal output.
●If necessary, install screening sheets (information available upon request).
Required tools
●Allen key, size 4 or 5
●Calibrated torque wrench (tightening factor ≤ 1.6)
3
5
2
2×
4
1
Fig. 3: Example: Assembling a heating sleeve on the HiPace 80
1 Pump housing 4 Heating relay box
2 Interior hexagon socket screw 5 "Hot surface" warning sticker
3 Heating sleeve
4
23
(2×)
5
1
Fig. 4: Example: Assembling a heating sleeve on the HiPace 700
1 Pump housing 4 Heating sleeve
2 "Hot surface" warning sticker 5 Heating relay box
3 Interior hexagon socket screw
Installation
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