PFT CMP 30 4.0 User manual

Contents
2021-02-10
Operating Manual
Container Mixing Pump CMP 30 4.0
Part 2: Overview – Operation – Spare Part Lists
Item number of operating manual: 00686687
Item number of the machine parts list: 00627857
Read the operating manual prior to beginning any work!

2 2021-02-10
© Knauf PFT GmbH & Co. KG
Postfach 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Tel. [phone]
Fax [phone]
Technical hotline: [phone]
[email protected]t
www.pft.net

Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists
Contents
2021-02-10 3
1 Testing............................................................... 7
1.1 Testing by machine operator ................... 7
1.2 Periodic inspection................................... 7
2 General information ......................................... 8
2.1 Information regarding the operating
manual ................................................. 8
2.2 Keep the manual for later use.................. 8
2.3 Layout ...................................................... 8
3 Equipment or accessories............................... 9
4 Technical data................................................. 10
4.1 General specifications ........................... 10
4.2 Connected load...................................... 10
4.3 Operating requirements ......................... 11
4.4 Output values......................................... 11
5 Sound power level.......................................... 11
6 Vibrations ........................................................ 11
7 Dimensions ..................................................... 12
8 Type plate ........................................................ 12
9 Quality control sticker.................................... 12
10 Overview CMP 30 4.0.................................... 13
11 Description of assemblies ........................... 15
11.1 Description of control box module ....... 15
11.2 Pump motor with tank and pump ......... 16
11.3 Geared motor with sealing unit ............ 17
11.4 Pump container.................................... 17
11.5 Frame CMP30...................................... 17
11.6 Overview water/air fitting ..................... 18
12 Operating modes step switch ..................... 19
13 Function description and operating
sequence .................................................... 20
13.1 Areas of application ............................. 20
14 Basic equipment........................................... 20
15 Safety regulations ........................................ 20
16 Transport, packaging and storage ..............21
16.1 Safety instructions for transport ...........21
16.2 Transport checklist ...............................22
16.3 Transport by car or truck ......................22
16.4 Transport ..............................................22
16.5 Transport safety ...................................23
16.6 Transport with a forklift truck ................23
16.7 Transportation of operational
machines ............................................24
17 Packaging ......................................................25
18 Safety .............................................................25
19 Set up silo with CMP.....................................26
20 Safety device .................................................26
20.1 EMERGENCY OFF pushbutton ...........26
20.2 Position switch for pump unit................27
20.3 Position switch for mixing tube .............27
20.4 Hinge safety switch on the protective
grille....................................................27
21 Intended use of fitting block ........................28
21.1 Purpose of fitting block .........................28
21.2 Purpose of solenoid valve ....................28
21.3 Purpose of flowmeter ...........................28
22 Intended use of air compressor ..................29
22.1 Purpose of air compressor ...................29
22.2 Safety devices of air compressor .........30
22.3 General setup of the air compressor....30
22.4 Hot surfaces on the air compressor .....30
23 Description of the PFT water pump
(accessories)...............................................31
23.1 Application field of water pump ............31
23.2 Proper use of the machine ...................31
24 Water pump preparation (accessories) ......32
25 Initial start-up of water pump.......................32
25.1 Commissioning the water pump ...........32
26 Material...........................................................34
26.1 Flow characteristics..............................34

Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists
Contents
4 2021-02-10
27 Mortar pressure gauge................................. 34
28 Safety regulations......................................... 34
29 Preparation .................................................... 35
29.1 Connection to the 400 V power supply 35
29.2 Checking the individual connector
plugs .................................................. 36
29.3 Water supply connection...................... 36
29.4 Water from water barrel connection..... 37
30 Switching on CMP 30 4.0 ............................. 37
30.1 Setting the water volume ..................... 37
30.2 Switching off the machine .................... 38
30.3 Coupling the water hose to the mixing
tube .................................................... 38
30.4 Switching over the step switch............. 38
31 Mortar pressure gauge................................. 38
32 Hazardous dust ............................................. 39
33 Switching on the horizontal mixer .............. 39
33.1 Releasing the fuses for the pump unit . 39
33.2 Switching on the mixer......................... 40
33.3 Switching off the mixer ......................... 40
33.4 Level probe in the mixer....................... 40
33.5 Pulling the pump unit out of the frame . 40
34 Mortar hoses ................................................. 41
34.1 Preparing the mortar hoses ................. 41
34.2 Turning the step switch pump to
manual operation ............................... 41
34.3 Draining residual water from the
pump tank .......................................... 41
34.4 Filling the pump container .................... 42
34.5 Level probe in the pump container....... 42
35 Compressed air supply ................................ 43
35.1 Connecting the air hose ....................... 43
35.2 Connecting the spray gun .................... 43
35.3 Switching on the air compressor.......... 43
36 Applying mortar ............................................ 43
36.1 Switching to automatic mode ............... 44
36.2 Opening the air tap on the spray gun... 45
36.3 Interruption of work .............................. 45
36.4 In the event of a work stoppage /
pause................................................. 46
36.5 Switching off the air compressor ......... 46
37 Remote control ............................................. 46
37.1 Using the remote control without
spray gun........................................... 46
38 Measures to be taken in the event of a
water supply failure ................................... 47
39 Switching off in an emergency ................... 47
39.1 Emergency OFF button ....................... 47
39.2 Emergency OFF switch ....................... 47
40 Measures to be taken in the event of a
power failure .............................................. 48
40.1 Turning the main switch to position “0” 48
40.2 Discharging mortar pressure ............... 48
40.3 Discharging mortar pressure ............... 49
40.4 Switching on the machine again after
a power failure ................................... 49
41 Troubleshooting ........................................... 50
41.1 Dealing with malfunctions.................... 50
41.2 Fault displays....................................... 50
41.3 Malfunctions......................................... 50
41.4 Safety................................................... 51
41.5 Table of malfunctions........................... 51
41.6 Pumping stopped / blockage ............... 53
41.7 Indications of clogged hoses: .............. 53
41.8 Possible causes:.................................. 54
41.9 Pre-existing damage on mortar hose .. 54
42 Clearing hose blockages ............................. 54
42.1 Changing the direction of rotation of
the mixing pump motor in case of
hose blockage ................................... 55
42.2 Stopper will not come loose................. 55
42.3 Switching on the machine after
removing a blockage ......................... 56
43 End of work / Cleaning the machine .......... 56
43.1 Running the machine empty................ 56
43.2 Securing against restarting.................. 57
43.3 Cleaning the CMP 30 4.0 .................... 57
43.4 Disconnect mortar hose....................... 57
43.5 Cleaning the mortar hose .................... 58

Container Mixing Pump CMP 30 4.0 Part 2: Overview – Operation – Spare Part Lists
Contents
2021-02-10 5
43.6 Cleaning the mixer............................... 58
43.7 Cleaning the pump container............... 59
43.8 Cleaning the level probe ...................... 59
43.9 Cleaning the pump............................... 60
44 Pump replacement ....................................... 60
45 Switching off the CMP 30 4.0 ...................... 61
46 Measures to be taken if there is a risk of
frost ............................................................. 61
46.1 Uncoupling the water hose .................. 61
46.2 Draining the water fitting ...................... 62
47 Maintenance .................................................. 62
47.1 Safety................................................... 62
47.2 Removing the connection cable .......... 63
47.3 Environmental protection ..................... 63
47.4 Maintenance plan ................................ 64
47.5 Maintenance tasks............................... 64
47.6 Removing the air compressor from
the holder........................................... 65
47.7 Strainer screen in pressure reducer .... 65
47.8 Safety valve air compressor ................ 66
47.9 Checking the sealing unit..................... 66
47.10 Lubricating the mixing motor.............. 66
47.11 Cleaning the filter insert for the
frequency converter ........................... 67
47.12 After performing maintenance ........... 67
48 Setting values / settings .............................. 68
48.2 Adjusting the level probe ..................... 68
49 Disassembly.................................................. 69
49.1 Safety................................................... 69
49.2 Disassembly......................................... 70
50 Disposal......................................................... 70
51 Spare parts drawings, spare parts list ....... 72
51.1 Motor flange swivelling Art. No.
00628865........................................... 72
51.2 Spare parts list for pivoting motor
flange Art. No. 00628865................... 73
51.3 Rubber mixing tube Art. No.
00628868........................................... 74
51.4 Spare parts list for rubber mixing tube
Art. No. 00628868 ............................. 75
51.5 Frame CMP 30 4.0 Art. No. 00628863.76
51.6 Spare parts list for frame CMP 30 4.0
Art. No. 00628863 ..............................77
51.7 Dosing tube CMP 30 4.0 ......................78
51.8 Spare parts list for dosing tube CMP
30 4.0 .................................................79
51.9 Bag insertion cover CMP 30 4.0 ..........80
51.10 Bag insertion cover CMP 30 4.0 ........81
51.11 Gear motor with sealing unit CMP 30
4.0 cpl.................................................82
51.12 Spare parts list gear motor with
sealing unit CMP 30 4.0 cpl. ..............83
51.13 Pump container with pump shaft
CMP 30 4.0 cpl. Item Number
00628859 ...........................................84
51.14 Spare parts list for pump container
with pump shaft CMP 30 4.0 plus
cpl. Item Number 00684014...............85
51.15 Pump unit CMP 30 4.0 Item Number
00628862 ...........................................86
51.16 Spare parts list for pump unit CMP
30 4.0 Item Number 00628862 ..........87
51.17 Control box CMP 30 4.0 VA ...............88
51.18 Spare parts list for control box CMP
30 4.0 VA............................................89
51.19 Air fitting CMP 30 4.0 .........................90
51.20 Spare parts list for air fitting CMP 30
4.0 ......................................................91
51.21 Water fitting CMP 30 4.0 Item
Number 00628081 .............................92
51.22 Spare parts list for water fitting CMP
30 4.0 Item Number 00628081 ..........93
51.23 Water fitting CMP 30 4.0 Item
Number 00628081 .............................94
51.24 Switch cabinet CMP 30 4.0 Item
Number 00627311 .............................96
51.25 ET list for control box CMP 30 4.0
Item Number 00627311 .....................97
51.26 Switch cabinet CMP 30 4.0 Item
Number 00627311 .............................98
51.27 ET list for control box CMP 30 4.0
Item Number 00627311 .....................99
51.28 Switch cabinet CMP 30 4.0 Item
Number 00627311 ...........................100
51.29 ET list for control box CMP 30 4.0
Item Number 00627311 ...................101
51.30 Switch cabinet CMP 30 4.0 Item
Number 00627311 ...........................102