PGO BR-500 User manual

INDEX OF TOPICS
TIME CHART 12

PREFACE OF STANDARD OPERATING TIME SCALE:
1.Qualified Staff: Has at least 3 years(included) experience in scooter repairing,
or get the equivalent scooter repairing licence.
2.Repairing Procedure: Use the proper tool and according to SERVICE MANUAL
procedure.
3.The tabled time includes checking, adjusting and confirming of the repairing.
The unit is "hour"
4.When repairing more than 2 parts, if they belong to same repairing system, then
the longest time will represent the whole repairing time.
5.When repairing more than 2 parts, if they belong to different repairing system,
then the summation of every time will represent the whole repairing time.
6.If the parts repaired are not in the table , please find the nearest one to represent
the repairing time.
Motive Power Industry CO., LTD
April,2007
PGO BR-500 ENGINE
P.12-2

JOB NO.
工作編號 PART NAME 零件名稱 BR500
0401 FAN COVER 風扇罩 NA
0402 COOLING COWL (1) 冷卻罩（１） NA
0403 COOLING COWL (2) 冷卻罩(2) NA
0404 FAN COVER COMP 風扇罩蓋 NA
0405 FAN(ENGINE) 風扇 NA
0406 FLYWHEEL MAGNETO ASSY 飛輪磁電機總成 2
0407 SPARKING PLUG 火星塞 0.1
0415 PAPER FILTER 空氣濾清器紙蕊 0.25
0416 AIR CLEANER ASSY FOR TK 空氣濾清器組合 0.5
0417 CARBURETTOR ASSY 化油器總成 NA
0418 MOTOR COMP. STARTER 起動馬達組合 0.5
0419 INTAKE MANIFOLD 進氣歧管 0.6
0420 COVER,SECOND AIR 空氣進氣蓋 NA
0421 SECOND AIR PIPE COMP 進氣導管組合 NA
0422 AIAC COMP 空氣導入控制閥組合 NA
0423 INJECTOR 噴油嘴 0.3
0424 THROTTLE BODY 節流閥體 0.7
UNIT(單位):HOUR(小時)
MOTIVE POWER INDUSTRY CO., LTD.
KART STANDARD OPERATING TIME SCALE (ENGINE)
KART 車輛維修標準工時表 (引擎)
PGO BR-500 ENGINE
P.12-3

JOB NO.
工作編號 PART NAME 零件名稱 BR500
UNIT(單位):HOUR(小時)
MOTIVE POWER INDUSTRY CO., LTD.
KART STANDARD OPERATING TIME SCALE (ENGINE)
KART 車輛維修標準工時表 (引擎)
0601 COVER RIGHT CRANKCASE 右曲軸箱蓋 1.5
0602 CRANK CASE, RH. 右曲軸箱 4
0603 SEPARATOR OIL 機油分隔板 NA
0604 OIL PUMP ASSY 機油泵總成 4
0605 CHAIN, OIL PUMP 機油泵驅動鏈條 3.5
0606 GEAR, STARTER REDUCTION 起動減速齒輪 1.5
0607 ONE WAY CLUTCH ASSY. 單向離合器總成 2
0608 CAP TAPPET ADJUSTING HOLE 濾油網蓋 0.25
0609 GROOVE BALL BEARING 曲軸滾珠軸承 6.5
0610 CRANKCASE ASSY(LH,RH) 左右曲軸箱組合 7
0611 CYLINDER HEAD COVER 汽缸頭蓋 1
0612 CYLINDER HEAD 汽缸頭 4.5
0613 CHAIN ADJUSTER COMP 鏈條調整器組合 0.7
0614 CAM ASSY 凸輪軸總成 1.2
0615 OIL FILTER 機油濾清器 0.25
0616 CYLINDER ASSY 汽缸組合 4.5
0617 PISTON ASSY 活塞組合 4.5
0618 CRANKSHAFT COMP 曲柄軸總成 6
0619 ENGINE OIL 引擎機油 0.3
0620 OIL SEAL, LH CRANKSHAFT 左曲柄軸油封 0.8
0621 OIL SEAL, RH CRANKSHAFT 右曲柄軸油封 1
0622 OIL COOLER COMP 機油冷卻器組合 NA
0623 COUNTERSHAFT COMP 平衡軸 5.5
PGO BR-500 ENGINE
P.12-4

JOB NO.
工作編號 PART NAME 零件名稱 BR500
UNIT(單位):HOUR(小時)
MOTIVE POWER INDUSTRY CO., LTD.
KART STANDARD OPERATING TIME SCALE (ENGINE)
KART 車輛維修標準工時表 (引擎)
1202 ENGINE LH SIDE COVER 引擎左邊蓋 0.4
1203 BREATHER PIPE 通風管 0.3
1204 SPONGE 過濾棉 0.2
1205 DRIVEN GEAR AND SPG. ASSY. 腳踏被動齒輪彈簧組合 NA
1206 RATCHET KICK STARTER 起動棘輪 NA
1207 KICK, SHAFT ASSY 腳踏起動心軸組合 NA
1208 TORSION SPRING 扭轉彈簧 NA
1209 BAR, KICK STARTER 起動踏桿組合 NA
1210 DRIVE FACE 驅動面 0.3
1211 DRIVING FACE COMP, MOVABLE 活動驅動面組合 0.4
1212 SIDE PIECE 滑塊 0.4
1213 BELT V型皮帶 0.4
1214 DEEP GROOVE BALL BEARING 被驅動面軸承 0.6
1215 WEIGHT SET, CLUTCH 離合器比重組 0.6
1216 OUTER BODY COMP, CLUTCH 離合器外套本體組合 0.4
1217 BODY COMP, DRIVE PLATE 驅動板組合 0.6
1218 BELT PULLEY COMP. DRIVEN FACE 被驅動面皮帶輪組合 0.4
1219 TRANSMISSION COVER CASE 傳動箱蓋 1.5
1220 DRIVE SHAFT 驅動軸 1.3
1221 FINAL GEAR ASSY 最終齒輪組合 1.3
1222 GEAR OIL 齒輪油 0.25
1223
MUFFLER ASSY.(OR FRONT SECTION)
消音器總成(或前段)0.5
1224 MUFFLER REAR SECTION 消音器後段 0.4
1225 HEAT PROTECTOR, MUFFLER 消音器護板 0.1
PGO BR-500 ENGINE
P.12-5

JOB NO.
工作編號 PART NAME 零件名稱 BR500
UNIT(單位):HOUR(小時)
MOTIVE POWER INDUSTRY CO., LTD.
KART STANDARD OPERATING TIME SCALE (ENGINE)
KART 車輛維修標準工時表 (引擎)
2001 WATER TANK ASSY 散熱器總成 1
2002 CUP,VALVE 水箱蓋閥杯 0.1
2003 AUXILIARY COOL TANK 副水箱 0.2
2004 WATER PIPE COOLER BETWEEN PUMP 水管 水箱 V.S. 水泵 0.7
2005 WATER PIPECOOLER->PRESSURE VALVE, AD TANK 水管 水箱->洩壓閥 ,副水箱 0.5
2006 WATER TANK FOR FAN 水箱風扇 0.3
2007 SENSOR SWITCH 溫度感測開關 0.4
2008 IMPELLER WATER PUMP 水泵葉輪 1
2009 SEAL MECHANICAL 機械油封 1
2010 COVER WATER PUMP 水泵蓋 0.8
2011 GASKET WATER PUMP 水泵墊片 0.8
2012 SHAFT WATER PUMP 水泵樞軸 0.8
2013 HOSE A,B WATER 冷卻水管 A,B 0.3
2014 THERMOSTAT ASSY 恆溫器 0.4
2015 COVER THERMOSTAT 恆溫器蓋 0.4
2016 EARTH TERMINAL THERMO 恆溫器座 0.5
2017 THERMO UNIT ASSY 自動控溫器 0.4
2018 BY-PASS VALVE 旁通閥 2
PGO BR-500 ENGINE
P.12-6

工時代號 英文名稱 中 文名稱BR500
CODE Description Chinese LABOR HOUR
B0101 FRAME COMPLETE 車架總成 8
B0102 BRACKET, FRONT MUD FENDER 前土除托架 0.1
B0103 BRACKET, REAR MUD FENDER 後土除托架 0.1
B0104 ROLL CAGE BAR (FRONT OR REAR) 前後橫桿 0.05
B0105 ROLL CAGE BAR (LH OR RH) 左右橫桿 0.1
B0106 ENGINE HANGER ASSY 引擎吊架本體熔接組合 1
B0107 TOW BALL 拖車球頭 0.05
B0108 THROTTLE/BRAKE PEDAL ASSY. 加油/煞車 踏板組合 0.2
B0109 GEAR SHIFTING LEVER 換擋把手 0.1
B0110 REVERSE/PARKING LEVER ASSY 倒檔/手煞車拉桿 組合 0.2
B0111 DRIVING CHAIN 驅動鏈條 NA
B0112 ENGINE MOUNT LINK 引擎連接座 0.3
B0113 BEARING, ENGINE MOUNT LINK 引擎連接座軸承 0.2
B0114 REVERSE GEAR FIXING PLATE 倒檔固定板 0.1
B0115 REVERSE GEAR BOX COMP 倒檔齒輪箱總成 3
B0116 BEARING, REVERSE GEAR BOX 倒檔齒輪箱軸承 3.5
B0117 REVERSE CABLE 倒檔導線 1
B0118 HAND PARKING CABLE 手煞車導線 0.5
B0119 DRIVING SHAFT(CV JOINT) 傳動軸 0.8
B0120 DIFFERENTIAL CABLE 差速導線 0.5
B0121 SOLENDID VALVE CABLE 電磁閥導線 0.2
B0122 DIFFERENTIAL SHIFTING LEVER 差速把手 0.2
MOTIVE POWER INDUSTRY CO., LTD.
BUGRACER STANDARD OPERATING TIME SCALE (CHASSIS)
BUGRACER車輛維修標準工時表 ( 車體)
PGO BR-500 ENGINE
P.12-7

工時代號 英文名稱 中 文名稱BR500
CODE Description Chinese LABOR HOUR
MOTIVE POWER INDUSTRY CO., LTD.
BUGRACER STANDARD OPERATING TIME SCALE (CHASSIS)
BUGRACER車輛維修標準工時表 ( 車體)
B0201 WHEEL RIM 前後輪鋼圈 0.3
B0202 TIRE 前輪胎總成 0.3
B0203 REAR AXLE 後軸 NA
B0204 SHAFT CONNECTER 後軸固定座 NA
B0205 FRONT BRAKE DISC 前剎車碟 0.2
B0206 REAR BRAKE DISC 後剎車碟 0.2
B0207 FRONT BRAKE DRUM 前剎車盤本體 0.3
B0208 REAR BRAKE DRUM 後剎車盤本體 0.3
B0209 REAR AXLE FIX SEAT 後輪軸固定座組合 NA
B0210 FINAL DRIVE SPROCKET 後鏈輪 NA
B0211 FINAL DRIVE SPROCKET HOLDER 後鏈輪固定座 NA
B0212 BRAKE CYLINDER ASSY. 煞車總泵組合 0.3
B0213 CALIPER COMP. (FRONT OR REAR) 煞車夾總成(前或後)0.4
B0214 BRAKE PAD SET (FRONT OR REAR) 煞車片組合(前或後)0.5
B0215 HOSE , HYDRAULIC BRAKE (FRONT OR REAR) 油壓剎車管(前或後)0.3
B0216 PROTECTIVE COVER, DRIVING CHAIN 鍊條保護蓋 NA
B0217 PARK CALIPER COMP. (FRONT OR REAR) 機械煞車夾總成(前或後)0.5
B0218 PADS OF PARK CALIPER 煞車塊(機械煞車夾)0.6
PGO BR-500 ENGINE
P.12-8

工時代號 英文名稱 中 文名稱BR500
CODE Description Chinese LABOR HOUR
MOTIVE POWER INDUSTRY CO., LTD.
BUGRACER STANDARD OPERATING TIME SCALE (CHASSIS)
BUGRACER車輛維修標準工時表 ( 車體)
B0301 FRONT FENDER 前土除 0.1
B0302 REAR FENDER 後土除 0.1
B0303 SEAT ASSEMBLY 座椅 0.2
B0304 SEAT BELT 安全帶 0.2
B0305 FOOTBOARD (GO OR STOP) 腳踏墊(左或右)NA
B0306 COVER , SPEEDOMETER 碼錶飾蓋 0.05
B0307 FUEL TANK COMPLETE 汽油箱 0.4
B0308 FUEL TUBE (TUBE A OR B) 汽油管 (A OR B) 0.2
B0309 AUTOCOCK 自動油杯 NA
B0310 FUEL FILTER ASSEMBLY 汽油過濾器 0.1
B0311 OIL TANK ASSEMBLY 機油箱 NA
B0312 OIL TUBE 機油管 NA
B0313 THROTTLE CABLE 加油導線總成 0.3
B0314 INDUCT MAGNETO 感應磁鐵 0.1
B0315 REAR MIRROR ASSY. 後視鏡總成 0.05
B0316 BRACKET 2, COUNTER INDUCT 計數器感應固定板2 0.2
B0317 BRACKET 1, COUNTER INDUCT 計數器感應固定板1 0.2
B0318 BRAKE SAFETY SWITCH 煞車安全開關 0.3
B0319 BRAKE ADJUSTING PIN 導線調整軸銷 0.1
PGO BR-500 ENGINE
P.12-9