PGO G-MAX 50 User manual

DEAR CUSTOMERS ：
Thank you for buying G-MAX (ALLORO) of PGO
scooter. It is a fact that the efficiency and sustaining life of each
scooter depend heavily on the operating method of each user.
Thus this owner’s manual will provide you a precise knowledge
of easy adjusting, sustaining and precaution for your scooter.
We hope you will read and check it carefully.
This manual includes 3 kinds of engine displacement:
lG-MAX 50 (ALLORO 50): abbreviated as “M2-50” is 2
stroke engine (2T), 50cc displacement.
lG-MAX 125 (ALLORO 125): abbreviated as “M2-125” is 4
stroke engine (4T), 125cc displacement.
lG-MAX 150 (ALLORO 150): abbreviated as “M2-150” is 4
stroke engine (4T), 150cc displacement.
Please recognize your scooter model clearly in order to read
the following instruments.
If there is any question, please do not hesitate to ask
your dealer for assistance.

CONTENT
Warranty Card.....................................................1
Scooter safety........................................................2
Part location..........................................................4
Identification.........................................................6
The function of switch & controller...................9
Main switch....................................................9
Speedometer ..................................................10
Handlebar Controls........................................13
Steering Lock.................................................1 4
Seat Lock .......................................................1 4
Fuel Tank Cap................................................1 5
Kick Starter Lever..........................................1 5
Luggage Compartment ..................................1 6
Pre-riding inspection...........................................17
Brake..............................................................18
Brake Fluid ....................................................19
Engine Oil......................................................20
Air Cleaner.....................................................22
Tire.................................................................24
Throttle Grip ..................................................25
Lamp & Signal Light .....................................25
Switches.........................................................25
Fuel................................................................25
Catalyst ..........................................................26
Notation for operation and riding......................27
Starting the engine .........................................27
Warming up the engine..................................28
Brake operation..............................................29
Engine initial run-in.......................................30
Parking vehicle ..............................................31
Periodical maintenance.....................................32
Periodical maintenance table ....................... 33
Exhaust control system................................ 36
The air cleaner ............................................. 37
The spark plug ............................................. 38
Brake adjustment ......................................... 39
Brake fluid check......................................... 40
Front fork check........................................... 41
Fuse replacement ......................................... 42
Battery.......................................................... 42
Specification.......................................................43
Wire diagram.....................................................46
Periodical maintenance record.........................48

2
Check List before Delivery
Name：Tel：Age：Sex：
Address：
Model：Engine No：VIN No：
Delivery date：Year Month day Dealer：
NO
Check Item YNNO Check Item YN
1Steering of Handle Bar 7Tire Pressure
2Gap of Brake Lever 8Confirm Engine No & Document
3Lights and Horn 9Owner’s Manual
4Fuel Tank and Fuel Kind 10 Operating Method Introduction
5Engine Oil 11 Periodic Maintenance introduction
6Disk Brake fluid 12 Warranty Introduction
Staff Signature：Customer Signature：
Suggestion：
※Please Sign both customer & service Staff.
※Mail this chart to agent, and then the Warranty will be effective.

3
PGO Warranty Card
Name Telephone Registration date
Address
Model
Displacement
CC
Engine NO.VIN.
~1~
Customer Signature Dealer Signature

4
SCOOTER SAFETY
▲WARNING
.Scooter riding requires special afford on your part to ensure your safety.
Know these requirements before you ride:
SAFE RIDING RULES
1. Always make a pre-ride inspection(page 13) and perform any needed adjustments or repairs before you ride
the scooter.
2. Many accidents involve inexperienced riders. Most countries require a special scooter riding test or license.
Make sure you are qualified before your ride.
NEVER lend your scooter to an inexperienced rider.
3. Many automobile/scooter accidents happen because the automobile driver does not "see" the motorcyclist.
Make yourself conspicuous to help avoid the accident that wasn't your fault:
-Wear bright or reflective clothing.
-Don't ride in another motorist's "blind spot"
4. Obey all national and local laws and regulations.
-Excessive speed is a factor in many accidents. Obey the speed limits, and NEVER travel faster than
conditions warrant.
-Signal before your make a turn or lane change. Your size and maneuverability can surprise other
motorists.
-~2~

5
5. Don't let other motorists surprise you. Use extra caution at intersections , parking lot entrances and exits,
and driveways.
6. Keep both hands on the handlebars and both feet on the floorboards while riding. A passenger should hold
on to the scooter or the feet on then passenger foot pegs.
7. Never leave your scooter unattended with the engine running.
8. Moderate your speed when ridding over bumpy roads. Avoid hitting road hazards, such as sharp bumps and
holes, in the road surface. These hazards can cause loss of control or structural damage to the vehicle.
~3
~

Part location:
~4~
KICK STARTER
SIDE STAND
REAR LAMP
AIR CLEANER
MAIN STAND
SEAT
REAR RACK
FRT BRAKE DISK
BACK MIRROR
THROTTLE GRIP
FRT BRAKE LEVER
REAR BRAKE LEVER
HEAD LAMP
FRT SIGNAL LAMP
FUEL CAP

IDENTIFICATION
1. Recognize your vehicle model according to license document or manufacturing document.
Because this manual is suitable for all G-MAX (ALLORO) serial models, there are many different
operations between every model. Once you see a model indication bar appears above the page, for
example:
The “ M2-50 “ model button lights on, and the lower bar is filled, that means this page is suitable for
“ M2-50 “.
~6~

IDENTIFICATION
2.Engine No. is located (stamped) on the rear side of the left crankcase.
50 CC 125 / 150 CC
NOTE:
The upper row is model type, the lower row is the production serial numbers.
Your dealer need this number for ordering the parts,please write down the engine no. for their
reference.
~7~

IDENTIFICATION
3.Vehicle Identification Number (VIN) is located (stamped) inside the inner front cover.
NOTE:
The first 9 digitals are model type, the last 8 digitals are
production serial numbers.
Your dealer need this number for ordering the parts,
please write down the engine no. for their reference.
~8~

THE FUNCTION OF SWITCHES
1. MAIN SWITCH
The main switch controls the ignition and lighting
system, followings are the operation instruction.
The power is on, engine can be started.
The key can not be pulled out at this position.
All the power is cut off. The key can be pulled out at
this position.
All the power is cut off, and the handle bar is locked at this position.
PUSH THE KEY AND TURN COUNTERCLOCKWISE
This operation can open the seat, no matter the key is at or or or position.
PUSH THE KEY AND TURN CLOCKWISE
This operation can open the fuel cap.
Please refer to following pagesfor the detail operation instructions.
~9~

2.1 SPEEDOMETER
1 SIGNAL INDICATOR (GREEN)
When the blinker switch is shifted, this
indicator will flash and tickling.
2 HIGH BEAM INDICATOR (BLUE)
When the HI/LO beam switch is set on ‘HI’,
this indicator will light on
3.ENGINE-OFF INDICATOR
If this indicator lights, the engine can not be
started.
4.SPEED INDICATOR
5.FUEL GAUGE
The fuel gauge shows the approximate fuel
supply available. At F (full) there. are 7.0 liters
approximately, including the reserve supply.
When the meter pointer reaches to the first
point of the red band, there is only 1 liter fuel
residual in the tank, refill the tank as soon as
possible.
~10~
1 4 8 9
7 a b 2 5 3 6

2.2 SPEEDOMETER
6. ENGINE SPEED INDICATOR
Multiply the indicated digital by 1,000 rpm.
(round per minute)
7. DIGITAL CLOCK
this clock is powered by vehicle battery,
there is not any individual battery inside it.
Once replace the battery, you have to settle the
present time again
a. CLOCK MODE BUTTON
Press to switch different displays, after setting
the parameter, also press it to confirm.
b. CLOCK ADJUSTING BUTTON
Press to increase the parameter one by one.
8. ACCUMALATED MILEAGE
9.OIL WARNING INDICATOR
Fill the 2T oil as soon as this indicator lighting.
(only for 2T engine)
~11~
1 4 8 9
7 b a 2 5 3 6

1
2 3
2.3 SPEEDOMETER
1. SIGNAL INDICATOR
(GREEN)
When the blinker switch is
shifted, this indicator will flash
and tickling.
2. Engine oil replacement indicator
When appear Red color,
replace the 4T engine oil as soon as
possible.
3. Insert the key to reset the engine
oil replacement counter, it will
become Green color again.
4. For the other indicators, please
refer 2.1 & 2.2 descriptions.
~12~

HANDLE-BAR CONTROLS
1. HI/LO BEAM SWITCH
HI-The high beam is on
LO-The low beam is on
Press the lower part to make a passing signal.
2. Turn Signal Switch
Move to ←to signal a left turn, →to signal a
right turn.
Press to turn signal off.
3. Horn Button
When the horn button is pressed, the horn will
sound.
4. ENGINE RUN/OFF Switch
Press lower part to stop the engine, and press
upper part to run the engine .
5. HEADLIGHT Switch
ON-Headlight, position light, taillight and meter
light will be on, when the engine is running.
6. STARTER BUTTON
The starter button is below the headlight switch.
When the starter button is pressed, the starter
motor cranks the engine.
~13~
1
2
3
4
5
6

STEERING LOCK
To lock the steering, turn the handle all the way to
left and turn the key from
to then remove the key.
NOTE:
Do not turn the key to , while riding.
The scooter loss of control will occur.
SEATLOCK
Push the key and turn counterclockwise to open the
seat.
~14~

FUEL TANK CAP
lInsert the key into ignition switch, and keep
in position. Push the key and turn
clockwise to open the fuel cap.
lPush the cap forward to lock it
KICK STARTER LEVER
Swing the lever outwardly. Kick the lever
down slowly till the gear stop, then kick the
lever down strongly to star the engine.
KICK STARTER
~15~

LUGGAGE COMPARTMENT
The luggage compartment is under the seat.
Whenever the seat is opened, there is a lamp
inside the luggage will light on.
NOTE:
1.The max loading weight is 5 KGS.
2.If engine has been operating over a long time.
The luggage compartment become hot. Do not
put luggage in the temperature
3.Do not put important or fragile goods for
securityreason.
4.Raining or wash may cause luggage wet inside.
Please use water-resistant material for luggage
wrapping.
5.Please lock the cover when leaving the scooter.
~16~

PRE-RIDING INSPECTION
Please do the inspectionas following before riding:
ITEM PROCEDURE PAGE
FRONT BRAKE Check the brake function,clearance , brake oil level,see if it is leaking.
If necessary, may refill FMVSS DOT3(4) OR SAEJ 1703 brake oil.29,40
REAR BRAKE
Check the brake function and clearance, proper adjustment if necessary.39
THROTTLE GRIP Check if it is smooth, put some lubricant . 25
LUBRICANT
Adjustments if necessary. Check the oil level/according to the request to refill oil.20
TIRE Check the pressure, the wear out situation.24
CONTROLLER
/GAUGE CABLE Check if smooth operation. Add lubricant if necessary. ─
BRAKE LEVER
(HANDLE) Check if smooth operation. Add lubricant if necessary. 18
CENTRAL STAND Check if smooth operation. Add lubricant if necessary. ─
ASSEMBLY
/FITTING Check all the assembling parts, fixing&adjusting if necessary. ─
FUEL TANK Check the fuel level. Refill up if necessary. 10
LAMP
/SIGNAL LIGHTS Check if it is operating good condition. 25
~17~

BRAKE
Adjustment:
1.Measure the distance of the rear brake lever
play before the brake starts to take hold.
Free play should be:10∼20mm.
2.Make free play adjustments by turning the
adjusting nut at the brake arm.
Make sure the cutout on the adjusting nut
is seated on the brake arm pin after making
final free play adjustment.
3.Apply the brake several times and check for
free wheel rotation when released.
FRONT BRAKE
The front brake will be on function when
hold the handle and pull the right hand lever.
NOTE:
If the pre-riding inspection is not performed,
severe personal injuryor vehicle damage may
result. Inspect your scooter, and perform any
needed adjustments or repairs, Every day before
you ride it. The items listed above will only
take a few minutes to check and, in the long run,
can save time, expense, and possible your life.
~18~