Philips DVD616K/031 User manual

©
Copyright 2002 Philips Consumer Electronics BPAVC
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by Jianfeng Liu 0263 BPAVC
DVD616K/ 031/691/751/782/931
CLASS 1
LASER PRODUCT
COMPACT
DIGITAL AUDIO
DVD PLAYER
Service Manual
Service
Service
Service
GB
CONTENTS
Page
5 Dismantling instruction and exploded view ......................... 4
1 Tec nical specifications ....................................................... 2
2 Warnings ............................................................................. 2
3 Service ints ....................................................................... 3
4 Amendment ........................................................................ 3
7 Electrical diagrams and print-layouts ................................... 8
8 Spare parts list DVD616K/031 ............................................. 24
9 Spare parts list DVD616K/691 ............................................. 28
10 Spare parts list DVD616K/751 ............................................ 32
11 Spare parts list DVD616K/782 ............................................ 36
12 Spare parts list DVD616K/931 ............................................ 40
Power board..... .........................................................................
8
Mpeg board...... ........................................................................... 10
Front board..... ............................................................................ 20
MIC board..... ............................................................................ 22
6 Block- and wiring diagram ..................................................... 6
3122 785 12050
1

Tec nical Specifications
1.
DVD616K/ 031/691/751/782
Specifications
2. Warnings
2

HANDLING CHIP COMPONENTS
SERVICE TOOLS
3. Service ints
Test discs
Audio signals disc -------------------------------------------------------------4822 397 30184
Torx screwdrivers
Set (straig t, T2 to T20) --------------------------------------------------------4822 395 50145
Set (square, T10, T15, T20) ---------------------------------------------------4822 395 50132
3
4. Revision information
Service manual version: 1.0
Issue Date : 18t , Marc , 2002
Revision information: N/A

4
5. Dismantling instructions and exploded view
DISMANTLING INSTRUCTIONS DVD616K/031/691/751/782/931 See exploded view for item numbers
Cover 232
Remove 7 screws 228, 233
Lift cover at rearside to remove
Front assy 200
Unlock front from frame by releasing successively snaps Place front assy in front of t e set (service position)
Display board 1004
Remove 6 screws 211,212 (board to front)
Demount board Remove volume knob by pulling it forward
Remove 2 screws 209 (board to front), pay attention to t e eart spring 261
Demount board
MIC board 1005 Switc assy
Remove 2 screws 211
Demount switc assy
Loader module 1003
Remove 4 screws 215 (loader to bracket)
Demount loader module Remove connections to MPEG and PSU board
Remove 2 screws 221 (MPEG board to frame) Remove 5 screws 227 (MPEG board to back plate)
Demount board Remove flex connections to MPEG board Remove 3 screws 222
(PSU board to frame)
Release snap of 1 spacer 226 (board to frame) Demount board Remove flex connections to PSU board
MPEG board 1002 PSU board 1001
Mounting
Demounting
PCB LOCATION DVD616K/ 031/691/751/782/931
5. Dismantling instructions and exploded view
1001
Power board
1002
MPEG board
Remote Control
1005
MIC board
1004
Front board
1003
Loader module
PARTS 12NC LIST
DVD616k/031 DVD616K/691 DVD616K/751
1001 PSU board 3141 018 02930
1002 MPEG board 3141 018 02810
1003 Loader module 3141 018 02660
1004 Front board
1005 Front board 3141 018 02560
Remote control
3141 017 90161
DVD616K/782 DVD616K/931
3141 018 02550
3141 018 02930
3141 018 02780
3141 018 02660
3141 018 02560
3141 017 90161
3141 018 02550
3141 018 02930
3141 018 02790
3141 018 02660
3141 018 02560
3141 017 90161
3141 018 02550
3141 018 02930
3141 018 02800
3141 018 02660
3141 018 02560
3141 017 90161
3141 018 02550
3141 018 02930
3141 018 02770
3141 018 02660
3141 018 02560
3141 017 90171
3141 018 02550

5
5. Dismantling instructions and exploded view
DVD616K/691 EXPLODED VIEW
384
219 204 200
240
208
249
205
261
1004
1004
1001
1003
1005
1002
224
213
232
5001
260
201
MECHANICAL PARTS LIST DVD616K/691
ITEM CODE NUMBER DESCRIPTION
200 314101776140 CAB FRONT DVD616K/691 PNT PRT
201 314101424720 BRACKET
204 314101776220 WINDOWDVD616K
205 314101775590 BUTTON POWER DVD616K PNT PRT
208 314101775580 VOLUME KNOB DVD616K PNT
213 314101121300 FRAME DVD616K
219 314101775600 DOOR DVD616K PRT
224 314101775830 BACK PLATE DVD616K/691PNTPRT
232 314101775610 COVER TOP DVD616K PNT
240 314101775570 BUTTON CONTROL DVD616K PNT PRT
249 313924310080 CUSHION
260 482253260948 BUSH, PLASTIC
261 314101160520 EARTH PLATE DVD616K
384 314101790161 REMOTE CONTROL
1001 314101802930 PBAS PSU90PS-132WRBILLION
1002 314101802780 PBASMPEGDVD616K/691
1003 314101802660 DVD LOADER MODULE A95H
1004 314101802550 PBAS FRONTDVD616K/931
1005 314101802560 PBAS MICDVD616K/931
5001 314101871300 MAIN CORD M7.92VH 1.60M
8001 314101021160 CWAS 40RK/40RK 30040 28S
8002 314101021140 CWAS08XH/08XH 3508 WH 26S
8003 314101021150 CWAS 04XH/04LC 300 22S

6. Block- and wiring diagram
BLock diagram DVD616K/031/691/751/782/931
RECEIVER
POWER
BUTTON
SLAVE PROCESSOR
(
PT6312)
CPU & DECODER
(ES4428)
SDRAM FLASH
MEMORY
ADC
DAC
VIDEO ENC LOW PASS
DRIVER
MUTE
MIC INPUT
VOLUME
CONTROL
Y/CB/CR
VIDEO
S-VIDEO
OPTICAL OUTPUT
DIGITAL COAXIAL
Only used for DVD616K/931
SR + SL
SW + CEN
FR + FL
R + L
MPEG BOARD
POWER SUPPLY
LOADER MODULE
FRONT BOARD
MIC BOARD
KEYBOARD
6

7
6. Block- and wiring diagram
Wiring diagram DVD616K/031/691/751/782/931
POWER SUPPLY
BOARD
FRONT BOARD
MPEG BOARD
LOADER
MIC BOARD
181
4
1
2
3
4
5
6
7
8
1
2
3
4
STDBY
-12VA
GND
GND
GND
+12VA
+5VD
+5VD
+12VL
+5VL
GND
GND
19
9
1200
1
2
3
4
5
6
7
8
14
1
2
3
4
+12V
D5V
GND
GND
140
1
40
1
8
1609
1601
CN01
CON2
CON5
19
9
1404
1
2
3
4
5
6
7
8
19
9
1402
1
2
3
4
5
6
7
8
19
9
1608
1
2
3
4
5
6
7
8
8004/260
8002/500
8003/460
8402/170
8401/180
8001/230
15
1
2
3
4
5
+5VD
GND
-30V
+3.5V
-3.5V
CON412
1
2
OFF-1
OFF-2
1405
12
1
2
OFF-1
OFF-2
1
5
1403
1
2
3
4
5
+5VD
GND
-30V
+3.5V
-3.5V
1
2
3
4
5
6
7
8STDBY
-12VA
GND
GND
GND
+12VA
+5VD
+5VD
PM1
PM2
MGND
PM3
PM4
+5V
-12V
MICA
MGND
PM1
PM2
MGND
PM3
PM4
+5V
-12V
MICA
MGND
DATA
CLK
CS
GND
RC
5V
-12V
MICA
MGND
DATA
CLK
CS
GND
RC
5V
-12V
MICA
MGND

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)#$
 45 4


9
Layout Power supply board DVD616K/031/691/751/782/931
Component side
Copper side

10
Blockdiagram
Blockdiagram
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
HRST#
RS
HIORDY
HD(0..15)
CVBS
LD(0..7)
C
YUV(0..7)
LA(0..19)
ATAPI INTERFACE
LRCLK
AUDIO DAC
HCS1#
HRD#
AUDIO FILTER
HSYNC
SCLK
VIDEO FILTER
MD(0..15)
RESET
Cr
VIDEO ENCODER
RESET
L(FL)
Cb
CENTER
HCS3#
27M
MA(0..11)
Y
HA(0..2)
RESET
VSYNC
27M
HWR#
LFE
BCLK
Y
RESET
HIOCS16#
R(FR)
4M FLASH
HIRQ
LS
DATD
64Mbit SDRAM CLOCK AND RESET
MPEG DECODER AND CPU

11
DVD Processor
DVD Processor
MPEG board DVD616K/031/691/751/782//931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
LA0
LA1
LA2
LA3
LA4
LA5
LA6
LA7
LA8
LA9
LA10
LA11
LA12
LA13
LA14
LA15
LA16
LA17
LA18
LA19
LA20
LA21
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
HA0
HA1
HA2
HD0
HD1
HD2
HD3
HD4
HD5
HD6
HD7
HD8
HD9
HD10
HD11
HD12
HD13
HD14
HD15
TWS
TSD0
TSD1
TSD2
YUV0
YUV1
YUV2
YUV3
YUV4
YUV5
YUV7
YUV6
DMA0
DMA1
DMA2
DMA3
DMA4
DMA5
DMA6
DMA7
DMA11
DMA9
DMA10
DMA8
DB0
DB1
DB2
DB3
DB4
DB5
DB7
DB6
DB8
DB9
DB11
DB10
DB12
DB13
DB15
DB14
TDMDX
TWS
TSD1
AUX1
AUX0
TDMDX
TSD0
AUX7
AUX6
AUX2
AUX4
F-DATA
F-CS
VFD-CLK
CLK-5V
RST
3682
33 OHM
VCC33 183
HD0/DCI[0]
122
HD1/DCI[1]
123
HD2/DCI[2]
124
HD3/DCI[3]
125
HD4/DCI[4]
126
HD5/DCI[5]
127
HD6/DCI[6]
128
VSS
129
DMA0 53
LA4
2
DMA1 54
VCC33 1
DMA2 55
LA5
3
DMA3 56
LA6
4
DMA4 57
LA7
5
DMA5 58
LA8
6
LA9
7
VSS
8
VCC33 18
LA10
10
LA11
11
LA12
12
LA13
13
LA14
14
LA15
15
LA16
16
VSS
17
VCC33 27
LA17
19
LA18
20
LA19
21
LA20
22
LA21
23
RESET
24
TDMDX/RSEL 25
VSS
26
VCC33-AUDIO 51
TDMDR 28
TDMCLK 29
TDMFS 30
TDMTSC 31
TWS/SEL_PLL1 32
TSD0/SEL_PLL0 33
VSS
34
VCC33 59
TSD1/SEL_PLL2 36
TSD2 37
TSD3 38
MCLK 39
TBCK 40
SPDIF_DOBM 41
SPDIF_DIBM 42
VSS
43
VCC33 68
RSD 45
RWS 46
RBCK 47
APLLCAP 48
XIN 49
XOUT 50
VCC33 75
VSS
52
VCC33 92
VSS
60
DMA6 61
DMA7 62
DMA8 63
DMA9 64
DMA10 65
DMA11 66
VSS
67
VCC33 99
DCAS 69
DOE/DSCK_EN 70
DWE 71
DRAS0 72
DRAS1 73
DRAS2 74
VCC33 104
VSS
76
DB0 77
DB1 78
DB2 79
DB3 80
DB4 81
DB5 82
VCC33 111
VSS
84
DB6 85
DB7 86
DB8 87
DB9 88
DB10 89
DB11 90
VSS
91
VCC33 130
DB12 93
DB13 94
DB14 95
DB15 96
DCS1 97
VSS
98
VCC33 148
DCS0 100
DQM 101
DSCK 102
VSS
103
VCC33 157
CLK
105
YUV0 106
YUV1 107
YUV2 108
YUV3 109
YUV4 110
VCC33 164
VSS
112
YUV5 113
YUV6 114
YUV7 115
PCLK2XSCN 116
PCLKQSCN 117
VSSCN 118
HSSCN 119
VSS
120
VCC33 193
HD7/DCI[7]
131
HD8/DCI_FDS
132
HD9
133
HD10
134
HD11
135
HD12
136
HD13
137
VSS
138
VCC33 201
HD14
140
HD15
141
HWRQ/DCI_REQ
142 HRDQ
143
HIRQ/DCI_ERR
144
HRST
145
HIORDY
146
VSS
147
VCC25 9
HWR/DCI_CLK
149 HRD/DCI_ACK
150
HIOCS16
151
HCS1FX
152
HCS3FX
153
HA0
154
HA1
155
VSS
156
VCC25 35
HA2
158
VPP 159
AUX0 160
AUX1 161
AUX2 162
VSS
163
VCC25 44
AUX3 165
AUX4 166
AUX5 167
AUX6 168
AUX7 169
LOE
170
VSS
171
VCC25 83
LCS0
173
LCS1
174
LCS2
175
LCS3
176
VSS
177
LD0
178
LD1
179
LD2
180
LD3
181
LD4
182
VCC25 121
VSS
184
LD5
185
LD6
186
LD7
187
LD8
188
LD9
189
LD10
190
LD11
191
VSS
192
VCC25 139
LD12
194
LD13
195
LD14
196
LD15
197
LWRLL
198
LWRHL
199
VSS
200
VCC25 172
NC
202
NC
203
LA0
204
LA1
205
LA2
206
LA3
207
VSS
208
7601
ES4428
NC
1
GND
2
NC
3
RES
4
VDD
5
7607
V6300
3766 2.2 OHM
3613 33 OHM
3619
4.7 OHM
2748
22pF(CRYSTAL)
2651
0.1UF
1 2
7603A
74HCU04
3773
100 OHM
3776
100 OHM
3 4
7603B
74HCU04
2645
100P
2623
100P
2628
100P
3760 33 OHM
2633
100UF
3759 47 OHM
2769
OPEN
(15PF)
3603
4.7K
2663
100P
2658
0.1U
3778 10 OHM
2610
22pF(CRYSTAL)
3675
1M
3607
4.7K
3601 4.7K
2642 0.1U
2742
470PF (NPO)
3772
100 OHM
3618
10 OHM
3604
1K
3615
100 OHM
3614
33K
2688
22P
3605
1K
2646
100P
3678 0 OHM
3610
4.7K
5707
27.000MHz XTAL
DC/NC
1
RST_/NC
2
WP/RST_
3
VSS
4SDA 5
SCL 6
RST/WP 7
VCC 8
7602
AT24C01/X4045(OPEN)
VCCVCC3
VCC
VCC
VCC VCC VCC
VCC25
VCC
VCC3
VCC25
VCC
VCC
DCLK
RST#
LCS3#
WRLL#
LOE#
LA[0..21]
LD[0..7]
HRST#
HRD#
HWR#
HIORDY
HCS1#
HIOCS16#
HCS3#
HIRQ
HA[0..2]
HD[0..15]
MCLK
TBCK
TWS
TSD0
TSD1
SPDIF1
PCLK2X
HSYNC
VSYNC
YUV[0..7]
DCS0#
DRAS0#
DCAS#
DWE#
DQM
DSCK
DMA[0..11]
DB[0..15]
AUX0
AUX1
AUX2
AUX3
AUX4
AUX6
AUX7
XIN
AUX5
RBCK
RWS
RSD
DBANK0
DBANK1
DCKE
TSD2
AUDCLK
MCLK
SWAN ES4428
DATA
VFD-CLK
VFD-CS
GND
VFD
I2C ADDR = 0XA0
IR
-12V
Package: SOT-23 5L
TO 4428(105 116 117)
TO 4428(49)
TO 4955
Text
1608 B7 2642 A3 2663 F6 3601 A5 3610 C1
2610 D6 2645 B6 2688 D7 3603 A5 3613
B5
2623 C6 2646 C6 2742 F5 3604 A7 3614 B6
2628 C6 2651 D6 2748 D6 3605 A7 3615
B6
2633 A3 2658 A3 2769 E6 3607 B1 3618 D6
1
2
3
4
5
6
7
8
1608
9PIN-2.0
+5V
MIC
GND
in DVD615,DVD623, use 5pin PH connector at 1608
in DVD736k/xxx ,use 5pin PH connector at 1608;4pin PHconnector at 1602(page6)

12
ROM, SDRAM, SRAM & ROM Emulator
ROM, SDRAM, SRAM & ROM Emulator
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
WRLL#
RST#
LD5
LD4
LD2
LD0
LD1
LD3
LD7
LD6
LOE#
LA11
LA8
LA4
LA10
LA3
LA15
LLA19
LA0
LA2
LA21
LA17
LA16
LA12
LA1
LA7
LA13
LA6
LA20
LA5
LLA18
LA18
WRLL#
LA19
LA18
LA14
LA9
LA15
LA16
LA14
LA13
LA12
LA11
LA10
LA9
LA18
LA8
LA7
LA6
LA5
LA4
LA0
LD7
LD6
LD5
LD4
LOE#
LD0
LD1
LD2
LD3
LA17
LA3
LA2 LA1
MA5
MA3
MA0
WE#
DB7
DB2MA2
DB0
DMA3
DMA0
MA6
MA6
MA0
CS0
MA11
MA11
DB6
DMA7 MA7
CAS#
DB3
DMA10 DB13
MA4
MA1
MA10
MA8
DB8MA8
BANK0
WE#
BANK0
MA2
DB11
DMA4
DB15
DQMX MA9 DB9
MA3
DMA1
CKE
RAS0
DMA9
BANK1
DMA2
DB10
DB14
CAS#
MA4
DB4
CS0#
MA10
DMA8
MA7
DMA5
DB12
RAS0#
DB5
BANK1
MA1
MA9
DMA6
DB1
CKE
DMA11
MA5
DQMX
LA19
VCC-RAMVCC33
A15
1
A14
2
A13
3
A12
4
A11
5
A10
6
A9
7
A8
8
NC
9
NC
10
W
11
RP
12
NC
13
NC
14
RB
15
A18
16
A17
17
A7
18
A6
19
A5
20
A4
21
A3
22
A2
23
A1
24 A0 25
E26
GND 27
G28
DQ0 29
DQ8 30
DQ1 31
DQ9 32
DQ2 33
DQ10 34
DQ3 35
DQ11 36
VCC 37
DQ4 38
DQ12 39
DQ5 40
DQ13 41
DQ6 42
DQ14 43
DQ7 44
DQ15/A_1 45
GND 46
BYTE 47
A16 48
7625
3636 0
A0
12
A1
11
A2
10
A3
9
A4
8
A5
7
A6
6
A7
5
A8
27
A9
26
A10
23
A11
25
A12
4
A13
28
A14
29
A15
3
D0 13
D1 14
D2 15
D3 17
D4 18
D5 19
D6 20
D7 21
A16
2
CE
22
OE
24
A18
31 A17
30
A19
1
VCC 32
GND 16
7605
27C020/40/80 (90ns)
3637 OPEN
3638 0
3639 OPEN
3792 33 OHM
2749
100UF
1 8
3799A 4X22 OHM
1 8
4X22 OHM
3769
0 OHM
3768 OPEN
2 7
2738
15P
3771 0 OHM
3635 33 OHM
3770
OPEN
3 6
2765
0.1U
4 5
5710
BEAD
1 8
2768
100P
2 7
3 6
4 5
VCC 1
DQ0 2
DQ1 4
VSSQ 6
DQ2 5
DQ3 7
VCCQ 3
DQ4 8
DQ5 10
VSSQ 12
DQ6 11
DQ7 13
VCCQ 9
DQML
15
WE
16
CAS
17
RAS
18
CS
19
A11
35 A10
22
A0
23
A1
24
A2
25
A3
26
VCC 14
VSS 28
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
NC
36
CKE
37
CLK
38
DQMH
39
NC
40
VCCQ 43
DQ8 42
DQ9 44
VSSQ 46
DQ10 45
DQ11 47
VCCQ 49
DQ12 48
DQ13 50
VSSQ 52
DQ14 51
DQ15 53
VSS 41
BA0
20
BA1
21
VCC 27
VSS 54
7626
64MB /-7
1 8
3798A 4X22 OHM
2 7
2766
47U
3 6
4 5
3795 33 OHM
2 7
3 6
4 5
3782 33 OHM
RESET
1CLK/CE1 2
WE
3ADDR/CE1 4
U7
ROM EMULATOR
TP1
VCC
VCC V33
VCC-RAM
LA[0..21]
LOE#
WRLL#
LCS3#
LD[0..7]
RST#
LCS2#
LCS3#
WRLL#
RST#
DQM
DCS0
DSCK
DMA[0..11]
DRAS0
DCAS#
DCKE
DB[0..15]
DBANK1
DWE
DBANK0
29W800AT/29F400BT
(OPEN FOR 4M FLASH)
RAS
WE
CSx
DQM
CRITICAL TRACES
MOST
LEAST
CLOCKS
3796
ADDRESS
3797
CAS
4X 22 OHM
5VFLASH 3V3FLASH
3769
3770 OPEN
0OHM OPEN
0OHM
FOR ROM OR DIP FLASH
2738 B7 3635 B5 3768 E3 3792 B5 3799 B3
2749 C6 3636 D6 3769 C5 3795 B5 5710 C6
2765 D4 3637 D6 3770 C5 3796 A3 7605 D7
2766 D5 3638 D6 3771 E3 3797 A3 7625 C3
2768 B6 3639 D6 3782 A5 3798 B3 7626 A7

13
DVD Loader ATAPI Interface
DVD Loader ATAPI Interface
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
HD7 DD7
DD4
DIRQ
DD8
DD15
HD14
HD6
HD3
DD13
DA2
HD9
DD7
DD1
HD15
DD2
DACS3#
DD3
DD13
DD8
DD0DD15
DD9
DWR#
DD12
DD10
DA2
DD9
HD8
DD0
DD6
DIOCS16#
DD4
DRST#
DD5
DD1
HD0
DD5
DA0
DD10
HD12
DD11
DA0
DWR#
DD11
HD1
DIORDY
HA1
DRD#
DA1
DIRQ
HD5
HA2
DIORDY
DA1
HA0
DD12
DACS3#
HD13
DIOCS16#
HD11
DRST#
HD4
DD14
DD6
STB
DD2
DD14
HD10
HD2
DACS1#
DRD#
DD3
DACS1#
2620
0.1UF
2622
0.1UF
2649
0.1UF
2621
0.1UF
2629
0.1UF
2632
10UF
2634
100UF
2643
0.1UF
2641
0.1UF
2611
220UF
2625
0.1UF
2626
0.1UF
2627
0.1UF
3662
33 OHM
2693
10UF
3661
33 OHM
3641
47 OHM
3642
47 OHM
3659
33 OHM
3645
47 OHM
3658
33 OHM
3665
33 OHM
3656
33 OHM
3666
33 OHM
3646
47 OHM
3655
33 OHM
3667
33 OHM
3647
47 OHM
3648
47 OHM
3664
33 OHM
3668
33 OHM
3652
33 OHM
3669
33 OHM
3653
33 OHM
3670
33 OHM
3654
33 OHM
3671
33 OHM
3651
47 OHM
3672
33 OHM
IN
3OUT 2
ADJ
1
7702
AMS2910/EZ1086
2624
OPEN
(10UF)
1
2
3
4
5
6
7
8
1601
HEADER 8
3657
390 OHM(1%)
1%
(390 OHM)
3660
680 OHM(1%)
3640
47 OHM
2613
0.1UF
2615
100UF/25V
2636
0.1UF
2637
0.1UF
2614
100UF/25V
2639
0.1UF
2640
0.1UF
2655
10UF
3643
4.7K
RESET
1GND 2
D7
3D8 4
D6
5D9 6
D5
7D10 8
D4
9D11 10
D3
11 D12 12
D2
13 D13 14
D1
15 D14 16
D0
17 D15 18
GND
19 KEY 20
DRQ
21 GND 22
IOW
23 GND 24
IOR
25 GND 26
IOCHRDY
27 BALE 28
DACK
29 GND 30
IRQ14
31 IOCS16 32
A1
33 RESERVED 34
A0
35 A2 36
CS0
37 CS1 38
ACTIVITY
39 GND 40
1609
HEADER-2X20 (2.54mm)
3780
10K
2745
0.1UF
2746
0.1UF
2652
0.1UF
2635
100UF
2747
0.1UF
2608
0.1UF
2609
0.1UF
3663
33 OHM
2617
0.1UF
2616
0.1UF
2612
100UF
2619
0.1UF
1
6630
HER203
3644
4.7K
2618
0.1UF
VCC
VCC
VCC
VCCA
VCC
-12V
VCC3
VCC3
VCC
VCC25
+12V
HRD#
HIRQ
HA[0..2]
HD[0..15]
HWR#
HIORDY
HIOCS16#
HRST#
HCS1#
HCS3#
VCC33 VCC25
INP
EZ1086
FRONT
ADJ
OUT
1601 C8 2612 D6 2617 D4 2622 D4 2629 E8 2637 E4 2649 F3 2746 C4 3643 B3 3648 C2 3655 D2 3660 E7 3665 E2 3670 F2 7702 D7
1609 B5 2613 D7 2618 D4 2624 D6 2632 E3 2639 E4 2652 F3 2747 C4 3644 B4 3651 C2 3656 D2 3661 E2 3666 E2 3671 F2
2608 C4 2614 D7 2619 D4 2625 D4 2634 E4 2640 E4 2655 F4 3640 B2 3645 B2 3652 C2 3657 E7 3662 E2 3667 F2 3672 F2
2609 C5 2615 D7 2620 D5 2626 D4 2635 E4 2641 E7 2693 F4 3641 B2 3646 C2 3653 D2 3658 D2 3663 E2 3668 F2 3780 E7
2611 D6 2616 D3 2621 D3 2627 D5 2636 E3 2643 E7 2745 C3 3642 B2 3647 C2 3654 D2 3659 D2 3664 E2 3669 F2 6630 E6

14
TV Encoder
TV Encoder
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
YUV4
YUV7
YUV2
YUV5
YUV0
YUV6
YUV3
YUV1
YUV2
VCCV
YUV0
Y
YUV3
YUV6
YUV1
V/C
CVBS
YUV4
U/CVBS
YUV5
STB
3633
75
3761 0 OHM(OPEN)
2724
0.1UF(OPEN)
3685 0 OHM(OPEN)
3708
3.9K(1%)
3632 0 OHM
3674 1K OHM(OPEN)
CLOCK
29
RESET
34
V0
1
V1
2
V2
3
V3
4
V4
5
V5
6
V6
7
V7
8
PDAT0
26
PDAT1
25
PDAT2
24
PDAT3
23
PDAT4
22
PDAT5
21
PDAT6
20
PDAT7
19
RD
27
WR
28
TTXDAT
30
TTXRQ
31
SDA
32
SCL
33
TEST
13
VDD 17
VAA 36
VAA 41
VAA 46
VREF 38
FIELD/CB 9
HSYNC/CB 10
VSYNC 11
CVBS 44
Y48
C47
RED 39
GREEN 40
BLUE 43
ISET 37
GNDD 18
GNDA 35
GNDA 42
GNDA 45
INT
12
XTALOUT
14
XTALIN
15
PADDR
16 VREF 38
7613
CS4954
3777 0 OHM(OPEN)
3711
75
3710
75
3779 0 OHM(OPEN)
3709
120
3617
4.7 OHM(1/4W)
3705
75
2695
220UF
2697
0.1UF
2696
0.1UF
2723
0.1UF(OPEN)
2699
0.1UF
2698
0.1UF
5702 BEAD(OPEN)
3767
1K
2692
0.1UF
3700 10 OHM
3701 10 OHM
3707
75
VCCVVCCV
VCC
VCCV
VCC
AUX0
AUX1
YUV[0..7]
RST#
ADCLK
HSYNC
VSYNC
CHROMA
Y/G Cb/BCr/R
CVBS1 LUMA
WHEN USE6008, 7613 IS OPEN
Two ground plane connected t roug t a single trace.
2676 D6 2687 E5 2698 F3 3632 F4 3701 C4 3710 E6 3779 B4
2677 D5 2692 C3 2699 F3 3633 D6 3705 D5 3711 E5 5702 B4
2678 D7 2695 F1 2723 B4 3674 B4 3707 D7 3761 B2 7613 C2
2679 E7 2696 F2 2724 B2 3685 B2 3708 E3 3767 D1
2686 E6 2697 F2 3617 F1 3700 C4 3709 E7 3777 B4

15
Video Output
Video Output
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
CVBS1
CR
CHROMA
LUMA
CB
Y
5605
2.7UH
2605
100PF
1
6617
IN4148
2780
100PF
1
6601
IN4148
2781
270PF
2606
100PF
1
6602
IN4148
1
2
3
1607
RCA CONN 3
1
6607
IN4148
2783
270PF
5606
1.8UH
5608
2.7UH
1
6608
IN4148
1
6603
IN4148
2782
680PF
1
6604
IN4148
2603
100PF
2602
100PF
2604
100PF
2601
100PF
5609
2.7UH
6
6
5
5
4
4
3
3
2
211
77
99
8
8
1604
2740 100PF
5602 1.8UH
2778
100PF
2779
270PF
1
6612
IN4148
1
6613
IN4148
1
6615
IN4148
5607
2.7UH
1
6614
IN4148
1
6616
IN4148
5604
1UH
VCC
VCC
VCC
VCC
VCC
VCC
CB
LUMA
CHROMA
CVBS1
CR
Y
1604 C6 2604 F3 2779 B4 5602 B3 5608 D3 6604 F2 6614 C3
1607 D5 2605 E2 2780 C3 5604 C3 5609 E2 6607 E2 6615 C3
2601 D2 2606 E3 2781 C4 5605 C3 6601 D1 6608 E2 6616 C3
2602 D3 2740 B3 2782 D3 5606 D2 6602 D1 6612 B3 6617 D3
2603 F2 2778 B3 2783 D4 5607 F2 6603 F2 6613 B3

16
only used for 6 c annels
Audio DACs
Audio DACs
MPEG board DVD616K/031/691/751/782/931
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
7
R
R
RS
LFE
DIF0
L
ZERO0
LS
C
L
ZERO0
DIF0
VA
13650 150 OHM
1
3620
5.1K
2794
150PF
2700
680PF
1
3714
5.1K
1
3676
3.3K
1
3702
3.3K
1
3691
3.3K
2648
470PF
1
3624
5.1k
1
3695
2.2K
2792
150PF
1
3629
5.1K
3688
10 OHM
2660
1000PF
2728
10UF/25V
2733
0.1UF
2666
0.1UF
2734
10UF/25V
2727
0.1UF
1
3681
2.2K
2735
10UF/25V
2797
680PF
RST
1
SCLK/DEM1
3
SDATA
2
LRCK
4
MCLK
5
DIF1
6
DIF0
7
DEM0
8
VA 14
AOUTL 15
AOUTR 12
MUTEC 16
FILT+ 9
VQ 10
REF_GND 11
AGND 13
7609
CS4340
2667
10UF
2726
0.1UF
1
3625
4.7K
2673
1UF
1
3631
3.3K
2665
10UF
2668
0.1UF
1
3704
2.2K
2729
10UF/25V
2674
1UF
2732
0.1UF
1
3712
18K
2672
0.1UF
1
3626
4.7K
2731
0.1UF
2675
0.1UF
13649 150 OHM
1
3628
2.2K
2730
10UF/25V
VLS 1
SDIN2
3
SDIN1
2
SDIN3
4
SCLK
5
LRCLK
6
MCLK
7
VD 8
VLC 14
M2
15
DIF0
12
FILT+ 16
VQ 17
RST
DIF1
11
M1
13
GND
9
GND
21
MUTEC3 18
AOUTB3 19
AOUTA3 20
VA 22
AOUTB2 23
AOUTA2 24
MUTEC2 25
AOUTB1 26
AOUTA1 27
MUTEC1 28
7610
CS4360
2736
10UF/25V
2787 150PF
3687
10 OHM
3689
33 OHM(for 4360)
2662
470PF
3690
0 o m (FOR 4340)
1
3758
3.3K
V+
V-
3
2
1
84
7622A
4558
13623
18K
2798
10UF
13703
4.7K
1
3713
18K
2789
680PF
2630
1000PF
1
3622
4.7K
3679 33 OHM
2653
470PF
1
3634
2.2K
3680
33 OHM
2725
0.1UF
2786
10UF
2799
150PF
1
3716
18K
2796
680PF
2659
470PF
2702
10UF
V+
V-
3
2
1
84
7621A
4558
V+
V-
5
6
7
7622B
4558
2785
150PF
1
3616
2.2K
1
3627
3.3K
V+
V-
5
6
7
7621B
4558
2650
1000PF
V+
V-
3
2
1
8
4
7623A
4558
3683 33 OHM
2791
10UF 2647
1000PF
1
3621
5.1K
2631
470PF
2607
470PF
2664
1000PF
2793
10UF
1
3717
5.1K
2790
680PF
3684 33 OHM
13706
18K
2703
150PF
2654
1000PF
1
3715
4.7K
2788
10UF
2741
22p
VCCA
VA
+5VA
+12VA
-12VA
-12VA
+12VA
-12VA
13718
4.7K
+12VA
-12VA
V+
V-
5
6
7
7623B
4558
13719
18K
+12V
-12V -12VA
+12VA
TWS-
AUX5
TBCK-
TSD1-
TWS-
RST
AUDCLK
AUDCLK
TBCK-
DIF0
TSD0-
AUX5
TSD2-
RST
TSD0-
TSD1
TSD2
TSD0-
TBCK-
TSD1-
TWS
TSD2-
TSD0
TWS-
TBCK
L
AUD_L
AUD_R
R
RS_OUT
LS
LS_OUT
RS
LFE_OUT
LFE
C
C_OUT
2607 E1 2650 F2 2662 F5 2668 B3 2700 E6 2726 B4 2731 C4 2736 C5 2788 E1 2793 B5 2799 D7 3623 F3 3628 C5 3650 B6 3683 B1 3690 C1 3704 F5 3715 E7 3758 F5 7622 A7
2630 E2 2653 B5 2664 F6 2672 C3 2702 F5 2727 B4 2732 C4 2741 B1 2789 F3 2794 B7 3616 E1 3624 C6 3629 F2 3676 F2 3684 B1 3691 B5 3706 E3 3716 E7 7609 B2 7622 C7
2631 D5 2654 B6 2665 C2 2673 C3 2703 E7 2728 B5 2733 C4 2785 E3 2790 E2 2796 B6 3620 B6 3625 C6 3631 C5 3679 B1 3687 B3 3695 E5 3712 D7 3717 F6 7610 C2 7623 D7
2647 D6 2659 E5 2666 C2 2674 C3 2704 F6 2729 B5 2734 C5 2786 F1 2791 C5 2797 D6 3621 E2 3626 B7 3634 F1 3680 B1 3688 C1 3702 E5 3713 B7 3718 F7 7621 D3 7623 E7
2648 F1 2660 E6 2667 B3 2675 C4 2725 B4 2730 B5 2735 C5 2787 F3 2792 C7 2798 E5 3622 F3 3627 E2 3649 B6 3681 B5 3689 C1 3703 E3 3714 E6 3719 F7 7621 F3
in 2 c annel product ,use 4340(7609);
in 6 c annel product ,use 4360(7610)

17
AUDIO CONNECTORS & SPDIF CIRCUITRY
MPEG board DVD616K/031/691/751/782/931
AUDIO CONNECTORS & SPDIF CIRCUITRY
12345678
12345678
A
B
C
F
E
D
F
E
D
C
B
A
RS
C
LS
FL
LMAIN
RMAIN
MUTE1
RS
MUTE1
MUTE1
FR
QUIET0
MUTE1
FL
C
LS
QUIET0
FR
SUB
SUB
MIC
GND
-5VM
-5VA
+5VM
MIC
-12V
+5VA
+5VM
VAA
MUTE1
MUTE1
1
3739
10M
1
3765
1M
2712
10UF
2721
0.1UF
2685
100n
2715
22P
1
3749
330 OHM
1
3750
91 OHM
2
1 3
7723
BC548
2711
10UF
2719
0.1UF
2714
22P
2
1 3
7731
BC548
3 4
7624B
7404
2
13
7726
BC548
3692
150 OHM
9 8
7624D
7404
2710
22P
2707
10UF
1 2
7624A
7404
11 10
7624E
7404
2
1 3
7710
BC548
2716
22P
13 12
7624F
7404
3693 OPEN
1
3774 1K
1
3630
68k
1
3729
560 OHM
2713
10UF
5 6
7624C
7404
2
13
7730
BC558
3694 0 OHM
2
1 3
7728
BC548
3741
47K
2709
22P
1
6620
IN4148
2743 0.1U
2706
10UF
2656
10UF
1
3756
470
2
1 3
7724
BC548
1
3747
470
2
1 3
7734
BC548
2708
22P
1
2722
10uF/25
2705
10UF
1
3602 22 OHM(1/4W)
2
1 3
7727
BC548
1
3752
1K
4
2
1
10
6
8
3
5
7
9
11
1603
RCA CONN 6
1
2720
47uF/25V
GND 1
VCC 2
IN 3
NC 4
NC 5
7620
TOTX178
1
3755
220K
1
3733
100K
2
13
7732
BC558
1
3730
560 OHM
1
3751
2.2K
1
3732
100K
1
6621
IN4148
2776
100UF
1
3726
470
1
3753
1K
1
3746
220K
1
3735
470
2
13
7733
BC558
1
3722
560 OHM
1
6623
IN4148
1
3748
6.8K
1
3725
100K
1
6605
IN4148
1
3731
560 OHM
1
3734
100K
1
2
3
1605
RCA CONN 3
VL
1
MCLK
2
SCLK
3
SDATA
4
VA
5
GNDA
6
LRCLK
7
DIV
8
DIF
9
TEST
10
FILT+ 11
GND
12
AINR 13
AINL 14
VQ 15
RST 16
7612
CS5333
1
3728
470
1
3743
1K
1
3737
470
1
3775 1K
2767
104
1
3721
560 OHM
2684
1UF
1
3724
100K
2774
104
2683
1UF
1
3720
560 OHM
3673
OPEN
2775
10uF
1
3723
100K
3677
OPEN
1
3727
470
1
3744
1K
1
3736
470
1
3757
68 OHM
1
6622
IN4148
3697 1K
2669
0.1U
5704 BEAD
3696 1K
1
3754
10K
2670
0.1U
3698 1K
5705
BEAD
3699 1K
1
3742
330 OHM
VCC
VCCA
-12VA
+5VA
VCC
+12VA
+5VA
VCCA
-12VA
+5VA
+5VA
MUTE
RS_OUT
SPDIF1
AUD_L LS_OUT
LFE_OUT
VCC
AUD_R
C_OUT
ZERO0
QUIET0
RWS
RBCK
AUDCLK
RST
RSD
MUTE CIRCUIT
S/PDIF INPUT
MUTE CIRCUIT
USED ONLY FOR KOK FUNCTION
1602 F7 2670 F6 2706 A4 2711 B2 2716 B7 2743 F1 3602 D5 3693 F1 3699 E1 3724 B4 3729 B2 3734 B6 3741 F1 3747 C1 3752 D2 3757 F8 5705 E6 6623 E3 7624 C8 7723 B3 7730 C2
1603 B8 2683 F2 2707 A6 2712 A2 2719 C6 2767 D5 3630 E3 3694 F1 3720 B4 3725 B6 3730 A2 3735 C2 3742 C5 3748 D2 3753 D2 3765 D6 6605 C1 7612 E1 7624 C8 7724 B5 7731 C2
1605 E7 2684 F2 2708 B5 2713 B6 2720 D3 2774 D5 3673 E3 3696 F1 3721 A4 3726 B2 3731 B6 3736 C4 3743 C1 3749 D8 3754 E1 3774 C1 6620 C3 7620 F8 7624 C7 7726 C3 7732 D3
2656 E3 2685 F3 2709 B5 2714 B2 2721 D8 2775 D6 3677 F3 3697 F3 3722 A6 3727 B4 3732 B2 3737 C6 3744 C2 3750 E8 3755 D3 3775 B1 6621 D2 7624 C6 7624 D8 7727 C5 7733 D3
2669 E6 2705 B4 2710 B7 2715 B2 2722 D2 2776 E3 3692 E3 3698 F1 3723 B4 3728 B6 3733 B2 3739 C6 3746 C3 3751 D3 3756 E2 5704 E6 6622 D2 7624 C7 7710 B7 7728 C7 7734 E2
1
2
3
4
1602
4PIN-2.0

18
Layout MPEG board (component side) DVD616K/031/691/751/782/931

19
Layout MPEG board (copper side) DVD616K/031/691/751/782/931

20
Front board DVD616K/031/691/751782//931
A
B
C
D
1234 56 7 8
1234567 8
A
B
C
D
G6
G5 G4 G3 G2 G1
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
2402
100N
3411
4K7
3406
10K
1411
PLAY/
1412
STOP
1413
O/C
3410
4K7
3409
4K7
3403
10K
3404
10K
2401
2N2
3402
10K
VCC1
F402
F403
F404
2404
100N
GND
F423
3407
47R
2403
47U
GND
VKK
VIR
VGL+1
VGL-1
F405
F426
1
2
3
7401
IR
GND
BREAKAWAY BOARD
1
2
1405
DIPMATE
3414
4R7
2406
47U
GND
1418
POWER
CLOSE=POWER OFF
1
2
3
GND
GND
SW1
SW2
VCC1
GND
GND
VCC
GND
6400
1N4148
GND GND GND
3401
56K
2400
1N
GND
VCC1
6403
BZX79C24V
3413
680R
3405
1K
VCC1
3416 100R
3415 100R
VEE
SW1
1
SW2
2
SW3
3
SW4
4
DOUT
5
DIN
6
Vss
7
CLK
8
STB
9
KEY1
10
KEY2
11
KEY3
12
KEY4
13
VDD
14
S1/K1
15
S2/K2
16
S3/K3
17
S4/K4
18
S5/K5
19
S6/K6
20
Seg7
21
Seg8
22
Seg9
23
Seg10
24
Seg11
25
Seg12
26
S13/G10 28
S14/G9 29
S15/G8 30
S16/G7 31
VEE 27
G6 32
G5 33 G4 34 G3 35 G2 36 G1 37
VDD 38
LED4 39 LED3 40 LED2 41 LED1 42
Vss 43
OSC 44
LED Driver
Segments/Key
Scan Output
Grids Output
Display
Memory
Command
Decoder
Timing Generator
Input
Register
Interface
Serial
Data
Key
Matrix
Output
Seg/Key
7400
NW6312
NP
3
F1
1F1 2
P1
4P2 5P3 6P4 7P5 8P6 9P7
10 P8 11 P9 12 P10 13 P11 14 P12 15 P13 16 P14 17 NC 18 NC 19 NC 20 NC 21 NC 22 7G 23 6G 24 5G 25 4G 26 3G 27 2G 28 1G 29 NP 30
F2
31 F2 32
1400 DISPLAYER
P11 P12
P13
P14
P15
G7
G1 G6 G5 G4 G3 G2 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1
GND
6402
BZX79-C2V4
3412
47K
GND
VGL-1
2407
100N
2405
100N
GND
GND
3417 100R F401
G7
DATA
CLK
CS
GND
RC
5V
-12V
MICA
MGND
1
2
3
4
5
6
7
8
9
1402
9PINS
1
2
3
4
5
1401
5PINS
1
2
3
4
5
6
7
8
9
1404
9PINS
1
2
3
4
5
1403
5PINS
TO PSU
TO MPEG
TO MIC
PM1
PM2
MGND
PM3
PM4
5V
-12V
MICA
VCC
GND
VGL+1
VGL-1
VKK
3420
10K
3421
10K
VCC1
F412
F413
F414
F411 F417
F418
F419
F420
F421
F407
F408
F406
F409
F410
F415
F416
MGND F422
*
MGND
GND
3418
10R
1400 A7 1405 B8 2400 B3 2405 C7 3403 B3 3409 D2 3414 C8 3420 C2 7400 B4 F404 B2 F409 C1 F414 C1 F419 C7 F426 B3
1401 B1 1411 C2 2401 B2 2406 C7 3404 B3 3410 D2 3415 B2 3421 C2 7401 B1 F405 B1 F410 C1 F415 C1 F420 C7
1402 B1 1412 C2 2402 C2 2407 C8 3405 B2 3411 D3 3416 B2 6400 D3 F401 A2 F406 B1 F411 C1 F416 C1 F421 C7
1403 C6 1413 C3 2403 C2 3401 A3 3406 B2 3412 B6 3417 B2 6402 B6 F402 A2 F407 B1 F412 C1 F417 C7 F422 C2
1404 C1 1418 B7 2404 B5 3402 B3 3407 B2 3413 B6 3418 A8 6403 B6 F403 B2 F408 B1 F413 C1 F418 C7 F423 B5
PAUSE