Phoenix Contact ILC 330 User manual

AUTOMATIONWORX
UM EN ILC 330/350
User Manual
Order No.: 2699370
Installing and Operating the ILC 330 ETH,
ILC 350 ETH, ILC 350 ETH/M and ILC 350 PN
Inline Controllers

Designation:
Revision:
Order No.:
This user manual is valid for:
03/2007
AUTOMATIONWORX
6959_en_05 PHOENIX CONTACT
Installing and Operating the ILC 330 ETH, ILC 350 ETH, ILC 350 ETH/M
and ILC 350 PN Inline Controllers
UM EN ILC 330/350
05
2699370
Designation From Revision (HW) From Revision (FW) Order No.
ILC 330 ETH 01 4.6F/1.41 2737193
ILC 350 ETH 01 4.6F/1.11 2737203
ILC 350 ETH/M 02 4.6F/1.20 2985819
ILC 350 PN 02 4.6F/1.3F 2876928
User Manual

UM EN ILC 330/350
PHOENIX CONTACT 6959_en_05
Please Observe the Following Notes
In order to ensure the safe use of the product described, we recommend that you read this
manual carefully. The following notes provide information on how to use this manual.
User Group of This Manual
The use of products described in this manual is oriented exclusively to qualified electricians
or persons instructed by them, who are familiar with applicable standards and other regu-
lations regarding electrical engineering and, in particular, the relevant safety concepts.
Phoenix Contact accepts no liability for erroneous handling or damage to products from
Phoenix Contact or third-party products resulting from disregard of information contained
in this manual.
Explanation of Symbols Used
The attention symbol refers to an operating procedure which, if not carefully followed, could
result in damage to hardware and software or personal injury.
The note symbol informs you of conditions that must be strictly observed to achieve error-
free operation. It also gives you tips and advice on the efficient use of hardware and on
software optimization to save you extra work.
The text symbol refers to detailed sources of information (manuals, data sheets, literature,
etc.) on the subject matter, product, etc. This text also provides helpful information for the
orientation in the manual.
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We are constantly striving to improve the quality of our manuals.
Should you have any suggestions or recommendations for improvement of the contents
and layout of our manuals, please send us your comments.
PHOENIX CONTACT GmbH & Co. KG
Documentation Services
32823 Blomberg
Germany
Phone +49 - 52 35 - 30 0
Fax + 49 - 52 35 - 34 20 21
E-mail [email protected]

UM EN ILC 330/350
6959_en_05 PHOENIX CONTACT
General Terms and Conditions of Use for Technical Documentation
Phoenix Contact GmbH & Co. KG reserves the right to alter, correct, and/or improve the
technical documentation and the products described in the technical documentation at its
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The same applies to any technical changes that serve the purpose of technical progress.
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manuals, etc.) does not constitute any further duty on the part of
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writing by Phoenix Contact GmbH & Co. KG.
Please note that the supplied documentation is product-specific documentation only and
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Although Phoenix Contact GmbH & Co. KG makes every effort to ensure that the informa-
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The aforementioned limitations of liability and exemptions from liability do not apply, in so
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not imply a change in the burden of proof to the detriment of the user.

UM EN ILC 330/350
PHOENIX CONTACT 6959_en_05
Statement of Legal Authority
This manual, including all illustrations contained herein, is copyright protected. Use of this
manual by any third party is forbidden. Reproduction, translation, and public disclosure, as
well as electronic and photographic archiving or alteration requires the express written con-
sent of Phoenix Contact. Violators are liable for damages.
Phoenix Contact reserves all rights in the case of patent award or listing of a registered
design. Third-party products are always named without reference to patent rights. The
existence of such rights shall not be excluded.
Internet
Up-to-date information on Phoenix Contact products can be found on the Internet at:
www.phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
www.download.phoenixcontact.com
A conversion table is available on the Internet at:
www.download.phoenixcontact.com/general/7000_en_00.pdf

6959_en_05 PHOENIX CONTACT i
Table of Contents
1 Preface ....................................................................................................................................1-1
1.1 Purpose of this Manual ......................................................................................1-1
1.2 Hardware and Software Requirements ..............................................................1-1
2 Description of the Inline Controller ..........................................................................................2-1
2.1 General Description of the Inline Controller .......................................................2-1
2.2 Possible Fields of Application of the ILC 330 ETH, ILC 350 ETH and the
ILC 350 ETH/M ..................................................................................................2-2
2.3 Possible Fields of Application of the ILC 350 PN...............................................2-3
2.4 Unpacking the Inline Controller ..........................................................................2-4
2.5 Connection and Operating Elements .................................................................2-5
2.6 Diagnostic and Status Indicators........................................................................2-6
2.7 Mode Selector Switch ........................................................................................2-8
2.8 Reset Button (Concealed)..................................................................................2-9
2.9 Parameterization Memory ................................................................................2-10
2.9.1 Using the Parameterization Memory ................................................2-10
2.9.2 Inserting the Parameterization Memory ............................................2-11
2.9.3 Parameterization Memory and Internet Explorer ..............................2-12
2.9.4 Internet Explorer FTP Function ........................................................2-13
2.9.5 Activation/Deactivation of the FTP Server ........................................2-14
2.9.6 Activation/Deactivation of the HTTP Server
(ILC 330 ETH, ILC 350 ETH, ILC 350 ETH/M) .................................2-14
2.10 Internal Circuit Diagram ...................................................................................2-15
2.11 Mounting and Removing the Inline Controller ..................................................2-16
2.12 Communication Paths ......................................................................................2-20
2.12.1 Ethernet ............................................................................................2-21
2.12.2 Serial PRG Interface (Mini-DIN Female Connector) .........................2-22
2.13 INTERBUS .......................................................................................................2-23
2.13.1 Local Bus ..........................................................................................2-23
2.13.2 Remote Bus ......................................................................................2-23
2.14 Power Supply ...................................................................................................2-24
2.14.1 Sizing of the Power Supply ...............................................................2-24
2.14.2 Power Supply Connection ................................................................2-25
2.14.3 24 V Segment Supply / 24 V Main Supply ........................................2-27
2.14.4 24 V Segment Supply .......................................................................2-27
2.14.5 24 V Main Voltage ...........................................................................2-27
2.14.6 24 V ILC Supply ................................................................................2-27
2.14.7 Jumpers ............................................................................................2-27
2.15 Digital Inputs and Outputs................................................................................2-28

UM EN ILC 330/350
ii PHOENIX CONTACT 6959_en_05
3 The Inline Controller Under PC WorX .....................................................................................3-1
3.1 Software Version................................................................................................3-1
3.2 IP Address .........................................................................................................3-1
3.3 Setting the Real-Time Clock ..............................................................................3-1
3.4 Download Changes
(ILC 330 ETH / ILC 350 ETH / ILC 350 ETH/M).................................................3-2
3.5 Function Blocks for Handling Files in the Parameterization Memory.................3-3
3.5.1 FILE_OPEN ........................................................................................3-4
3.5.2 FILE_CLOSE ......................................................................................3-6
3.5.3 FILE_READ ........................................................................................3-7
3.5.4 FILE_WRITE ......................................................................................3-9
3.5.5 FILE_REMOVE ................................................................................3-11
3.5.6 FILE_TELL .......................................................................................3-12
3.5.7 FILE_SEEK ......................................................................................3-13
3.5.8 FILE_NOTIFY ...................................................................................3-14
3.6 Function Blocks for TCP/IP Communication ....................................................3-17
3.6.1 IP_CONNECT ..................................................................................3-18
3.6.2 IP_USEND ........................................................................................3-20
3.6.3 IP_URCV ..........................................................................................3-21
3.6.4 Error Codes ......................................................................................3-22
4 System Variables and Status Information ...............................................................................4-1
4.1 System Variables ...............................................................................................4-1
4.1.1 General Information ............................................................................4-1
4.1.2 Status Register for Local Digital Inputs and Outputs ..........................4-2
4.1.3 Status Register of an I/O Controller (Only ILC 350 PN) .....................4-3
4.1.4 INTERBUS Register of the ILC 350 PN .............................................4-3
4.1.5 Diagnostic Status Register .................................................................4-4
4.1.6 Diagnostic Parameter Register ...........................................................4-5
4.1.7 IEC 61131 Runtime System ...............................................................4-6
4.1.8 Control Processor ...............................................................................4-7
4.1.9 Battery, Real-Time Clock, Memory Card ............................................4-7
4.1.10 Power Supplies ...................................................................................4-8
4.1.11 Ethernet Status ...................................................................................4-8
4.1.12 Mode Selector Switch .........................................................................4-8
4.1.13 System Time .......................................................................................4-9
4.2 Status Information of a PROFINET IO Device (Only ILC 350 PN)...................4-10

Table of Contents
6959_en_05 PHOENIX CONTACT iii
5 Technical Data and Ordering Data..........................................................................................5-1
5.1 Technical Data ...................................................................................................5-1
5.2 Ordering Data.....................................................................................................5-7
5.2.1 Modules ..............................................................................................5-7
5.2.2 Accessories ........................................................................................5-7
5.2.3 Software .............................................................................................5-7
5.2.4 Documentation ...................................................................................5-7
A Technical Appendix: Service and Maintenance...................................................................... A-1
A 1 Error Causes and Remedies ............................................................................ A-1
A 2 Updating the Inline Controller Firmware........................................................... A-1
A 3 Connecting Unshielded Cables ........................................................................ A-2
B Index....................................................................................................................................... B-1

UM EN ILC 330/350
iv PHOENIX CONTACT 6959_en_05

Preface
6959_en_05 PHOENIX CONTACT 1-1
1Preface
1.1 Purpose of this Manual
This manual helps you to start up and operate the ILC 330 ETH, ILC 350 ETH,
ILC 350 ETH/M or ILC 350 PN Inline Controller.
1.2 Hardware and Software Requirements
– Inline Controller
– 32 MB or 64 MB parameterization memory
– Connecting cable for connecting the Inline Controller to a PC (RS-232)
– PC WorX automation software in the following versions:
ILC 330 ETH PC WorX version 5.10 or later Service Pack 1
(Part of the AUTOMATIONWORX Software Suite 2007 1.30 Service Pack 1)
ILC 350 ETH PC WorX version 3.03 or later
When using PC WorX 3.03 it is necessary to upgrade the data for the ILC 350 ETH from
the "Upgrade ILC 350 ETH" CD. The CD is supplied with the Inline Controller.
Upgrading is not required in later versions.
ILC 350 ETH/M PC WorX version 3.12 or later Service Pack 1
(Part of the AUTOMATIONWORX Software Suite 2005 1.10)
ILC 350 PN PC WorX version 5.00 or later
(Part of the AUTOMATIONWORX Software Suite 2006 1.20)
For the ordering data for hardware and software and additional documentation, please
refer to Section "Technical Data and Ordering Data" on page 5-1.

UM EN ILC 330/350
1-2 PHOENIX CONTACT 6959_en_05

Description of the Inline Controller
6959_en_05 PHOENIX CONTACT 2-1
2 Description of the Inline Controller
2.1 General Description of the Inline Controller
The Inline Controller is a compact controller with integrated Ethernet and INTERBUS
connections.
IEC 61131 Control Performance
The Inline Controller is seamlessly configured and programmed according to IEC 61131
using the PC WorX automation software. PC WorX can be used locally on the serial
interface or via the network (Ethernet). The powerful processor can be programmed in all
five IEC 61131 programming languages and ensures quick control task processing.
Integrated Ethernet Connection
The integrated Ethernet connection (using twisted pair cable) provides for the Ethernet
connectivity. Throughout the Ethernet network the Inline Controller can be reached via
Ethernet and TCP/IP.
Integrated communication functions enable direct and effective data exchange via
Ethernet. The Ethernet TCP/IP protocol is used for universal possibilities to communicate
with the Inline Controller. Using the TCP/IP send and receive communication blocks
according to the IEC 61131-5 standard, information between Inline Controllers, e.g.,
necessary coupling variables, can be exchanged via Ethernet. This enables distributed,
modular automation solutions to be configured.
When using the INTERBUS OPC server, Inline Controller data is available in the Ethernet
network in a standardized format and can be used for the different visualization packages.
When operating the ILC 350 PN via the Ethernet interface the PROFINET protocol can
additionally be used.
Integrated INTERBUS Connection
The I/O level is connected to the Inline Controller using INTERBUS.
The Inline Controller can also be used as the head of an INTERBUS Inline station. It is
possible to connect an Inline local bus as well as a remote bus. In this way you can create
a complete INTERBUS system using the Inline Controller as the distributed control system.
The ILC 330 ETH, ILC 350 ETH, ILC 350 ETH/M and ILC 350 PN Inline Controllers
have the same appearance and numerous identical functions.
Main differences:
ILC 350 ETH/M: This Inline Controller meets the demands of the Germanischer Lloyd
(German Lloyd) and the Lloyds Register.
ILC 350 PN: When operating the ILC 350 PN via the Ethernet interface the PROFINET
protocol can additionally be used.
In the following, the term Inline Controller is used in general. Differences are particularly
mentioned in the individual sections.

UM EN ILC 330/350
2-2 PHOENIX CONTACT 6959_en_05
2.2 Possible Fields of Application of the ILC 330 ETH,
ILC 350 ETH and the ILC 350 ETH/M
The ILC 330 ETH / ILC 350 ETH / ILC 350 ETH/M Inline Controller can be used as a
distributed control system of an Inline station, which is connected to an Ethernet system.
Only one Inline local bus (Figure 2-1) but also a complete INTERBUS system with
maximum configuration as remote bus (Figure 2-2) can be connected to the Inline
Controller.
Figure 2-1 Connected Inline local bus
Figure 2-2 Connected remote bus
In an Inline station meeting the GL (German Lloyd) requirements only Inline terminals
approved according to the GL must be used. The GL mark is imprinted on the terminals
approved according to the German Lloyd. More information on approved terminals can be
found on the Internet at www.phoenixcontact.com.
E t h e r n e t
6 9 5 9 A 0 0 1
1
P L C
RUN
F A I L
R U N / P R O G
M R E S E T
S T P
I N L I N E C O N T R O L
I L C 3 5 0 E T H
O r d N o : 2 7 3 7 2 0 3
I L
R D Y / R U N
BSA
F A I L
P F
P R G
E T H
L N K
A C T
100
1 0 / 1 0 0
RESET
1 2
1
2
3
4
1
2
3
4
1 2
U S U M
U L
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 3 I 4
I 1 I 2
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
Q 2
Q 3
Q 4
E
Q 1
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 9 I 1 0
I 1 1 I 1 2
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 5 I 6
I 7 I 8
1
P L C
RUN
F A I L
R U N / P R O G
M R E S E T
S T P
I N L I N E C O N T R O L
I L C 3 5 0 E T H
O r d N o : 2 7 3 7 2 0 3
I L
R D Y / R U N
BSA
F A I L
P F
P R G
E T H
L N K
A C T
1 0 0
10/100
R E S E T
1 2
1
2
3
4
1
2
3
4
1 2
U S U M
U L
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 3 I 4
I 1 I 2
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
Q 2
Q 3
Q 4
E
Q 1
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 9 I 1 0
I 1 1 I 1 2
1 2
1
2
3
4
1
2
3
4
5
6
5
6
1 2
I 5 I 6
I 7 I 8
12
D
D O 8
12121212
D
D I2
12
D
D I2
12
D
D I2
12
D
D I8
121212 B A
R C
U L
U M
R D
L D
U S
R C
R D
D
R B - T
L D
I N T E R B U S
r e m o t e b u s
12
D
D O 8
12121212
D
D I2
12
D
D I2
12
D
D I2
12
D
D O 8
121212 B A
R C
U L
U M
R D
L D
U S
E t h e r n e t
6 9 5 9 A 0 0 2

Description of the Inline Controller
6959_en_05 PHOENIX CONTACT 2-3
2.3 Possible Fields of Application of the ILC 350 PN
The ILC 350 PN Inline Controller can be used as a distributed control system of an Inline
station, which is connected to a PROFINET system. Only one Inline local bus (see
Figure 2-1) as well as components of a PROFINET network but also a complete
INTERBUS system with maximum configuration (see Figure 2-2) can be connected to the
ILC 350 PN.
Figure 2-3 ILC 350 PN in a system consisting of PROFINET and INTERBUS
1
RUN
FAIL
RUN/ PROG
MRESET
STP
RDY / RUN
BSA
FAIL
RF
PRG
LNK
ACT
100
10/100
RESET
INLINE CONTROL
ILC 350 PN
Ord. No.: 2876928
xxxxxxx (Seriennr.)
PLC
IL
ETH
12
1
2
3
4
1
2
3
4
12
US
UM
UL
12
1
2
3
4
1
2
3
4
5
6
5
6
12
I3 I4
I1 I2
12
1
2
3
4
1
2
3
4
5
6
5
6
12
Q2
Q3
Q4
E
Q1
12
1
2
3
4
1
2
3
4
5
6
5
6
12
I9I10
I11
I12
12
1
2
3
4
1
2
3
4
5
6
5
6
12
I5 I6
I7 I8
68740008
LNK MODE
1
2
X1
LNK MODE
1
2
X2
LNK MODE
1
2
X3
LNK MODE
1
2
X4
US1
US2
Fail
Reset
MODE
ACT 100 FD
FL SWITCH MM HS
Ord. No. 28 32 32 6
US2US1 GND GND R1 R2
00A0451BDD
MAC
Address
V.2 4
ILC 350 PN
FL PN/IBS
UL
Reset
100
FD
COL
XMT
RCV
10/100
RDY/RUN
BSA
FAIL
PF
INTERBUS
REMOTE
00A0451B8D
FL SWITCH MM HS
INTERBUS
6959B030
FL IL 24 BK-PN-PAC
ILB PN 24 DI16 DIO16-2TX
IB BK
U
LS
IN
US
OUT
IN
BUS
UL
RC
BA
RD
LD
D
LB
OUT
OUT
U
LS
IN
IN
IN
IN
IN2
IN3 IN4
IN5 IN6
IN7 IN8
IN1
DIO 4/4
DIO 4/4
U
A
IN
LB
D
US
LB
OUT
U
LS
I2
I4
02
04
I1
I3
01
03
U
LS
U
A12
U
A11
E
U
A
IN
OUT
FLM BK IB
M12 DI8 M12
FLM DIO 4/4
M12-2A
12
1
2
3
4
1
2
3
4
UL
UM
US
RESET
LNK
RCV
COL
FD
100
XMT
10/100
IB IL 24 DO 4
IB IL 24 DI 4
1
2
3
4
3
4
12
34
D
DO4
12
1
2
3
4
3
4
12
34
D
DI4
12
1
2
3
4
3
4
D
2RTD
12
1
2
3
4
3
4
D
AO1
12
IB IL RTD 2
IB IL AO 1/SF
IB IL AO 1/SF
12
1
2
3
4
1
2
3
4
12
D
AO1

UM EN ILC 330/350
2-4 PHOENIX CONTACT 6959_en_05
2.4 Unpacking the Inline Controller
The Inline Controller is supplied in an ESD bag together with a package slip with installation
instructions. Please read the complete package slip carefully before unpacking the Inline
Controller.
Electrostatic discharge
The Inline Controller contains components, which may be damaged or destroyed by
electrostatic discharge. Observe the ESD instructions according to EN 61340-5-1 and
EN 61340-5-2 when handling the Inline Controller.
To avoid possible damage to the Inline Controller, unpack and pack the controller in
accordance with the ESD regulations.

Description of the Inline Controller
6959_en_05 PHOENIX CONTACT 2-5
2.5 Connection and Operating Elements
Figure 2-4 Structure of the Inline Controller (example: ILC 350 ETH)
The Inline Controller consists of the following components:
1Electronics base
2Ethernet connection
3Reset button
4RS-232 interface
5Connectors 1 to 3: input terminal points
6Connector 4: output terminal points
7Connector 5: terminal points for voltage supply
8Mode selector switch
9Card holder for parameterization memory
10 End plate
2
4
1
5
6
7
1 0
8
9
6 9 5 9 A 0 0 3
3

UM EN ILC 330/350
2-6 PHOENIX CONTACT 6959_en_05
2.6 Diagnostic and Status Indicators
The diagnostic and status indicators are used for quick local error diagnostics.
Figure 2-5 Diagnostic and status indicators
Local Diagnostic and Status Indicators
E T H
L N K
A C T
1 0 0
1 0 / 1 0 0
R D Y / R U N
B S A
F A I L
P F
P R G
I L
P L C
RUN
F A I L
R U N / P R G
M R E S E T
S T P
Q 2
Q 3 Q 4
E
Q 1
U L
U M
U S
I 1 0
I 1 1 I 1 2
I 9
I 6
I 7 I 8
I 5
I 2
I 3 I 4
I 1
P L C
E T H I L
I / P W R I N
6 9 5 9 A 0 0 8
Des. Color Meaning
ETH: State of the Ethernet Interface
LNK Green Connection established successfully (link)
ON: The Inline Controller is able to contact another network device.
ACT Yellow Data transmission (activity)
ON: Ethernet interface transmits or receives data
100 Green Transmission speed
ON: 100 Mbps
OFF: 10 Mbps (if LNK is ON)
PLC: Diagnostics of the Inline Controller
RUN Green Inline Controller running
OFF: IEC 61131 runtime system not ready to operate
Flashing: IEC 61131 runtime system successfully initialized.
Control function in READY/STOP state, program not processed.
ON: IEC 61131 runtime system successfully initialized and a program is running.
Control function in RUN state.
FAIL Yellow Failure
ON: A runtime error occurred in the IEC 61131 runtime system program.
OFF: No runtime error occurred in the IEC 61131 runtime system program.

Description of the Inline Controller
6959_en_05 PHOENIX CONTACT 2-7
IL: INTERBUS Diagnostics
RDY/RUN Green INTERBUS master ready to operate / data transmission active
(INTERBUS ready/running)
Flashing: INTERBUS master in READY or ACTIVE state
ON: INTERBUS master in RUN state
BSA Yellow Bus segment aborted
ON: One or more bus segments in the connected bus are switched off.
FAIL Red Failure
ON: One of the following errors has occurred:
- Bus error in the connected bus (remote bus/local bus)
- Controller error
PF Yellow Peripheral fault
ON: Peripheral fault on a device in the connected bus
(local bus or remote bus)
I/O: Digital Inputs and Outputs
I1 to I12 Yellow Inputs 1 to 12
ON: Corresponding input set
EYellow Error
ON: Overload at one of the outputs 1 to 4
Q1 to Q4 Yellow Outputs 1 to 4
ON: Corresponding output set
PWR IN: Supply Voltage
(see also Section "Power Supply" on page 2-24)
US Green 24 V supply for segment circuit
ON: Supply voltage present
UM Green 24 V supply for main circuit
ON: Supply voltage present
UL Green 24 V supply UILC for generating the voltages ULand UANA
ON: Supply voltage present
(indication if 24 V supply voltage UILC present)
Des. Color Meaning

UM EN ILC 330/350
2-8 PHOENIX CONTACT 6959_en_05
2.7 Mode Selector Switch
The mode selector switch is used to define the operating state of the application program.
The RUN/PROG and STP positions have a toggle button function and the MRESET
position a pushbutton function. After releasing the button in the MRESET position, it is set
back to the STP position.
Figure 2-6 Mode selector switch
Table 2-1 Inline Controller operating modes
Operating
Mode
Explanation
RUN/PROG The application program is in the RUN state.
The PC WorX software can be used for program and configuration
changes.
The monitoring and online functions can be used.
STP The application program is in the STOP state.
MRESET Retain data and the application program are deleted.
For reasons of safety, use the mode selector switch in the following
order for deleting the data:
•Hold in MRESET position for three seconds.
•Release for three seconds.
•Hold in MRESET position for three seconds.
P L C
RUN
F A I L
R U N / P R G
M R E S E T
S T P
6 9 5 9 A 0 1 4