Phoenix Contact QUINT4-PS/1AC/24DC/40 User manual

1 Description
Power supply unit
QUINT4-PS/1AC/24DC/40
© PHOENIX CONTACT
Data sheet
QUINT POWER power supplies with SFB Technology and
preventive function monitoring ensure superior system
availability.
Powerful
– SFB Technology: 6 times the nominal current for 15ms
– Power reserves:
Static boost of up to 125%(PN) for a sustained period
Dynamic boost of up to 200%(PN) for 5s
Robust
– Mains buffering ≥ 20ms
– High degree of electrical immunity, thanks to integrated
gas discharge tube (6kV)
Preventive
– Comprehensive signaling:
Analog signal, digital signal, relay contact, LED bar
graph
Can be ordered pre-configured
– Perform configuration online and order 1 or more units
Long service life
– Well over 15years
Technical data (short form)
Input voltage range 100 VAC ... 240 VAC
-15% ... +10%
Mains buffering typ. 29 ms (120 V AC)
typ. 32 ms (230 V AC)
Nominal output voltage (UN) 24 VDC
Setting range of the output voltage
(USet)
24 VDC ... 29.5 VDC
Nominal output current (IN)
Static Boost (IStat.Boost)
Dynamic Boost (IDyn.Boost)
Selective Fuse Breaking (ISFB)
40 A
45 A
60 A (5 s)
215 A (15 ms)
Output power (PN)
Output power (PStat. Boost)
Output power (PDyn. Boost)
960 W
1080 W
1440 W
Efficiency typ. 94.8 % (120 V AC)
typ. 95.9 % (230 V AC)
Residual ripple < 50 mVPP
MTBF (IEC 61709, SN 29500) > 555000 h (40°C)
Ambient temperature (operation) -25 °C ... 70 °C
-40°C (startup type tested)
> 60 °C Derating: 2.5 %/K
Dimensions W/H/D 120 mm / 130 mm / 140 mm
Weight 2.6 kg
All technical specifications are nominal values and refer to a room temperature of 25 °C and 70 % relative
humidity at 100 m above sea level.
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2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 5
5 Safety and installation notes.................................................................................................. 16
6 High-voltage test (HIPOT) ..................................................................................................... 18
7 Structure of the power supply ................................................................................................ 20
8 Mounting/removing the power supply.................................................................................... 23
9 Device connection terminal blocks ........................................................................................ 26
10 Output characteristic curves .................................................................................................. 28
11 Configuring the power supply ................................................................................................ 31
12 Boost currents ....................................................................................................................... 32
13 SFB Technology.................................................................................................................... 34
14 Signaling................................................................................................................................ 39
15 Operating modes................................................................................................................... 47
16 Derating................................................................................................................................. 49

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Description Type Order No. Pcs./Pkt.
Primary-switched QUINT POWER power supply with free
choice of output characteristic curve, SFB(selective fuse
breaking) technology, and NFC interface, input: 1-
phase,output:24VDC/40 A
QUINT4-PS/1AC/24DC/40 2904603 1
Versions of the primary-switched QUINT POWER power supply with SFB Technology (selective fuse
breaking), which are configured online, can now be ordered in batches of one or more using the following web
code: phoenixcontact.net/webcode/#0852
3 Ordering data
Accessories Type Order No. Pcs./Pkt.
Universal wall adapter for securely mounting the device in
the event of strong vibrations. The device is screwed
directly onto the mounting surface. The universal wall
adapter is attached on the top/bottom.
UWA 182/52 2938235 1
2-piece universal wall adapter for securely mounting the
device in the event of strong vibrations. The profiles that
are screwed onto the side of the device are screwed
directly onto the mounting surface. The universal wall
adapter is attached on the left/right.
UWA 130 2901664 1
Assembly adapter for QUINT-PS... power supply on S7-
300 rail
QUINT-PS-ADAPTERS7/1 2938196 1
Near Field Communication (NFC) programming adapter
with USB interface for the wireless configuration of NFC-
capable products from PHOENIX CONTACT with
software. No separate USB driver is required.
TWN4 MIFARE NFC USB
ADAPTER
2909681 1
Type 2/3 surge protection, consisting of protective plug
and base element with screw connection. For single-
phase power supply network with integrated status
indicator and remote signaling. Nominal voltage
230VAC/DC.
PLT-SEC-T3-230-FM-UT 2907919 5
End clamp, width:10 mm, height:44 mm,
material:Aluminum, length:59 mm, color:silver
E/AL-NS 35 1201662 10
Type 3 surge protection, consisting of protective plug and
base element, with integrated status indicator and remote
signaling for single-phase power supply networks.
Nominal voltage 24VAC/DC.
PLT-SEC-T3-24-FM-UT 2907916 5
Type 2/3 surge protection, consisting of protective plug
and base element with Push-in connection. For single-
phase power supply network with integrated status
indicator and remote signaling. Nominal voltage
230VAC/DC.
PLT-SEC-T3-230-FM-PT 2907928 5
Type 3 surge protection, consisting of protective plug and
base element, with integrated status indicator and remote
signaling for single-phase power supply networks.
Nominal voltage 24VAC/DC.
PLT-SEC-T3-24-FM-PT 2907925 5

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Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBMC E4 24DC/1-4A NO 2906031 1
Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBMC E4 24DC/1-10A NO 2906032 1
Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBMC E4 24DC/1-4A+ IOL 2910410 1
Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBMC E4 24DC/1-10A IOL 2910411 1
Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBM E4 24DC/0.5-10A NO-R 2905743 1
Electronic device circuit breaker, number of positions:1,
mounting type:DIN rail: 35 mm, Color:light grey
RAL7035
CBM E8 24DC/0.5-10A NO-R 2905744 1
The range of accessories is being continuously extended. The current range of accessories can be found in
the download area for the product.
Accessories Type Order No. Pcs./Pkt.

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4 Technical data
Input data
Unless otherwise stated, all data applies for 25°Cambient temperature, 230VAC input voltage, and nominal
output current (IN).
Input voltage range 100 VAC ... 240 VAC -15% ... +10%
110 VDC ... 250 VDC -18% ... +40%
Electric strength, max. 300 VAC 60 s
Frequency range (fN) 50 Hz ... 60 Hz -10% ... +10%
Frequency (fR) for railway power supply systems 16.7 Hz (acc. to EN 50163)
Railway power supply systems can be operated at 16.7 Hz. Use conditions and technical data on request.
Current draw typ. 11.6 A (100VAC)
10 A (120 V AC)
5.2 A (230 V AC)
5.1 A (240 V AC)
10.5 A (110VDC)
4.6 A (250VDC)
The specified values for current consumption apply for operation in the static boost(PNx125%).
Discharge current to PE
typical
< 3.5 mA
1.7 mA (264VAC, 60Hz)
Mains buffering typ. 29 ms (120 V AC)
typ. 32 ms (230 V AC)
Inrush current limitation after 1 ms 12 A
Inrush current integral (I2t) < 1 A2s
Input fuse slow-blow, internal 16 A
During the first few microseconds, the current flow into the filter capacitors is excluded.
The SCCR value (short-circuit current rating) of the power supply unit corresponds to the SCCR value of the
backup fuse (see input protection table).
The external backup fuse must be approved for the (AC) supply voltage used and the voltage level.

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Input protection , AC/DC ( to be connected externally upstream )
Input current IIn
Input protection Circuit breaker Neozed fuse
or equivalent Power switch
Characteristics A B C D K gG ≤ 13 x IIn
(maximum magnetic tripping)
4 A - - - - - -
6 A - - - - - -
8 A -      
10 A -      
13 A   
16 A       
Electric strength of the insulation
A B C D
Type test (IEC/EN 60950-1) 2.5 kV AC 4 kV AC 0.5 kV DC 0.5 kV DC
Production test 2 kV AC 2 kV AC 0.5 kV DC 0.5 kV DC
Field test (with gas-filled surge arrester) 0.8 kV AC
1.1 kV DC
0.8 kV AC
1.1 kV DC
0.5 kV DC 0.5 kV DC
Field test (gas-filled surge arrester de-contacted) 2 kV AC
2.83 kV DC
2 kV AC
2.83 kV DC
0.5 kV DC 0.5 kV DC
Housing
Output
PE
Input Signaling
C
ABD
B
L
N
(+)
(-)
+
POWER factor
Power Factor
IOut [A]
0,5
0,6
0,7
0,8
0,9
1,0
510 15 20 25 30 35 40 45 50 55 60


= U
In
: 120 V AC/U
Out
: 24 V DC
= U
In
: 230 V AC/U
Out
: 24 V DC



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Crest factor 120 VAC 230 VAC
typ. 1.5 typ. 1,6
Input current vs. output current
IOut [A]
IIn [A]
0,0
2,0
4,0
6,0
8,0
10,0
1002030405060


= U
In
: 120 V AC/U
Out
: 24 V DC
= U
In
: 230 V AC/U
Out
: 24 V DC
14,0
12,0


Input connection data
Connection method Screw connection
Conductor cross section, solid 0.2 mm² ... 6 mm²
Conductor cross section, flexible 0.2 mm² ... 4 mm²
Conductor cross section flexible, with ferrule with plastic
sleeve
0.25 mm² ... 4 mm²
Conductor cross section flexible, with ferrule without
plastic sleeve
0.25 mm² ... 4 mm²
Conductor cross section AWG 24 ... 10
Stripping length 8 mm
Tightening torque 0.5 Nm ... 0.6 Nm
Output data
Nominal output voltage (UN) 24 VDC
Setting range of the output voltage (USet) ( constant
capacity )
24 VDC ... 29.5 VDC
Nominal output current (IN) 40 A
Static Boost (IStat.Boost) 45 A
Dynamic Boost (IDyn.Boost) 60 A (5 s)
Selective Fuse Breaking (ISFB) 215 A (15 ms)
Magnetic circuit breaker tripping A1...A40 / B2...B25 / C1...C13 / Z1...Z16
Control deviation Static load change 10% ... 90% < 0.5 %
Control deviation Dynamic load change 10% ... 90%
(10 Hz)
< 1 %
Control deviation change in input voltage ±10 % < 0.25 %
Short-circuit-proof yes
No-load proof yes
Residual ripple ( with nominal values ) < 50 mVPP
Connection in parallel Yes, for redundancy and increased capacity
Connection in series yes
Feedback voltage resistance ≤ 35 VDC
Protection against overvoltage at the output (OVP) ≤ 32 VDC

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Output connection data
Connection method Screw connection
Conductor cross section, solid 0.5 mm² ... 16 mm²
Conductor cross section, flexible 0.5 mm² ... 16 mm²
Conductor cross section flexible, with ferrule with plastic
sleeve
0.5 mm² ... 16 mm²
Conductor cross section flexible, with ferrule without
plastic sleeve
0.5 mm² ... 16 mm²
Conductor cross section AWG 20 ... 6
Stripping length 10 mm
Tightening torque 1.2 Nm ... 1.5 Nm
LED signaling
POut > 100% LED lights up yellow, output power > 960W
POut > 75% LED lights up green, output power > 720W
POut > 50% LED lights up green, output power > 480W
UOut > 0.9xUSet LED lights up green
UOut < 0.9xUSet LED flashes green
Signal contact (configurable)
Signal output (configurable) Out 1
Digital 0/24VDC , 20 mA
Default 24 VDC , 20 mA ( 24VDC for UOut >0.9xUSet )
Signal output (configurable) Out 2
Digital 0/24VDC , 20 mA
Analog 4 mA ... 20 mA ±5% (Load ≤400)
Default 24 VDC , 20 mA ( 24VDC for POut<PN )
Relay contact (configurable) 13/14
Function N/O contact
Default closed (Uout > 0.9 USet)
Maximum contact load 24 VDC 1 A , 30 V AC/DC 0.5 A
Control input (configurable) Rem
Function Output power ON/OFF (SLEEP MODE)
Default Output power ON (>40kΩ/24 V DC/open bridge between Rem
and SGnd)
Signal ground SGnd Reference potential for Out1, Out2, and Rem

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Signal connection data
Connection method Push-in connection
Conductor cross section, solid 0.2 mm² ... 1 mm²
Conductor cross section, flexible 0.2 mm² ... 1.5 mm²
Conductor cross section flexible, with ferrule with plastic
sleeve
0.2 mm² ... 0.75 mm²
Conductor cross section flexible, with ferrule without
plastic sleeve
0.2 mm² ... 1.5 mm²
Conductor cross section AWG 24 ... 16
Stripping length 8 mm
Reliability 230 VAC
MTBF (IEC 61709, SN 29500) > 934000 h (25°C)
> 555000 h (40°C)
> 249000 h (60°C)
Life expectancy (electrolytic capacitors)
Output current (IOut)
120 VAC 230 VAC
20 A > 394000 h ( 40 °C ) > 452000 h ( 40 °C )
40 A > 113000 h ( 40 °C ) > 149000 h ( 40 °C )
40 A > 320000 h ( 25 °C ) > 422000 h ( 25 °C )
The expected service life is based on the capacitors used. If the capacitor specification is observed, the
specified data will be ensured until the end of the stated service life. For runtimes beyond this time, error-free
operation may be reduced. The specified service life of more than 15 years is simply a comparative value.
Switching frequency Min. Max.
PFC stage 50 kHz 500 kHz
Auxiliary converter stage 85 kHz 107 kHz
Main converter stage 45 kHz 200 kHz
General data
Degree of protection IP20
Protection class I
Inflammability class in acc. with UL 94 (housing / terminal
blocks)
V0
Side element version Aluminum
Hood version Stainless steel X6Cr17
Dimensions W / H / D (state of delivery) 120 mm / 130 mm / 140 mm
Weight 2.6 kg
Power dissipation 120 VAC 230 VAC
Maximum power dissipation in no-load condition < 4 W < 4 W
Power dissipation SLEEP MODE < 3 W < 3 W
Power loss nominal load max. < 50 W < 50 W

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Efficiency 120 VAC 230 VAC
typ. 94.8 % typ. 95.9 %
IOut [A]
Eta [%]
510 15 20 25 30 35 40 45 50 55 60


= U
In
: 120 V AC/U
Out
: 24 V DC
= U
In
: 230 V AC/U
Out
: 24 V DC

98
96
94
92
90
88
86

Ambient conditions
Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C Derating: 2.5 %/K)
The ambient temperature (operation) refers to UL 508 surrounding air temperature.
Ambient temperature (start-up type tested) -40 °C
Ambient temperature (storage/transport) -40 °C ... 85 °C
Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing)
Installation height ≤ 5000 m (> 2000 m, observe derating)
Vibration (operation) 5Hz ... 100Hz resonance search 0.7g, 90min., resonance
frequency 0.7g, 90min. (in accordance with DNV GL Class A)
In order to achieve the specified vibration resistance, the power supply must be secured in place with two end
brackets of type E/AL-NS35 (1201662).
Shock 11ms, 15g, in each space direction
(according to IEC60068-2-27)
Degree of pollution 2
Climatic class 3K3 (in acc. with EN 60721)
Overvoltage category
EN 60950-1
EN 61010-1
EN 62477-1
II (≤ 5000m)
II(≤5000m)
III(≤2000m)

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Standards
Safety transformers for power supply units EN 61558-2-16
Electrical safety (of information technology equipment) IEC60950-1/VDE0805 (SELV)
Electrical safety (of control and regulation devices) IEC61010-1
SELV IEC60950-1 (SELV)
EN 60204-1 (PELV)
Limitation of mains harmonic currents EN61000-3-2
Network version/undervoltage SEMI F47-0706; EN 61000-4-11
Rail applications EN50121-3-2
EN50121-4
EN50121-5
EN50163
IEC62236-3-2
IEC62236-4
IEC62236-5
Use in railway applications is possible. Conditions of use and technical data available on request.
EMC requirements, power plant IEC61850-3
EN61000-6-5
HART FSK Physical Layer Test Specification Compliance Output voltage UOut compliant
Approvals
UL UL Listed UL508
UL/C-UL Recognized UL 60950-1
UL ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D
(Hazardous Location)
CSA CAN/CSA-C22.2 No. 60950-1-07
CSA-C22.2 No. 107.1-01
SIQ BG (type approved)
Shipbuilding DNV GL

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Electromagnetic compatibility
Noise emission according to EN 61000-6-3 (residential and commercial) and EN 61000-6-4 (industrial)
CE basic standard Minimum normative
requirements
Higher requirements in
practice (covered)
Conducted noise emission EN 55016 EN61000-6-4 (Class A) EN61000-6-3 (Class B)
Noise emission EN 55016 EN61000-6-4 (Class A) EN61000-6-3 (Class B)
Harmonic currents EN61000-3-2 EN 61000-3-2 (Class A) EN 61000-3-2 (Class A)
Flicker EN 61000-3-3 not required EN 61000-3-3
Noise emission for marine approval Minimum normative
requirements of DNVGL
Higher requirements in
practice of DNVGL (cov-
ered)
DNV GL conducted noise emission Class A
Area power distribution
Class A
Area power distribution
DNV GL noise radiation Class A
Area power distribution
Class B
Bridge and deck area
Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station
equipment zone), IEC/EN 61850-3 (energy supply)
CE basic standard Minimum normative
requirements of EN 61000-
6-2 (CE)
(immunity for industrial
environments)
Higher requirements in
practice (covered)
Electrostatic discharge EN 61000-4-2
Housing contact discharge 4 kV (Test Level 2) 8 kV (Test Level 4)
Housing air discharge 8 kV (Test Level 3) 15 kV (Test Level 4)
Comments Criterion B Criterion A
Electromagnetic HF field EN61000-4-3
Frequency range 80 MHz ... 1 GHz 80 MHz ... 1 GHz
Test field strength 10 V/m (Test Level 3) 20 V/m (Test Level 3)
Frequency range 1.4 GHz ... 6 GHz 1 GHz ... 6 GHz
Test field strength 3 V/m (Test Level 2) 10 V/m (Test Level 3)
Comments Criterion A Criterion A
Fast transients (burst) EN61000-4-4
Input 2 kV
(Test Level 3 - asymmetrical)
4 kV
(Test Level 4 - asymmetrical)
Output 2 kV
(Test Level 3 - asymmetrical)
4 kV
(Test Level 4 - asymmetrical)
Signal 1 kV
(Test Level 3 - asymmetrical)
4 kV
(Test Level 4 - asymmetrical)
Comments Criterion B Criterion A

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Surge voltage load (surge) EN61000-4-5
Input 1 kV
(Test Level 3 - asymmetrical)
2 kV
(Test Level 3 - asymmetrical)
typ. 3 kV
(Test Level 4 - symmetrical)
typ. 6 kV
(Test Level 4 - asymmetrical)
Output 0.5 kV
(Test Level 2 - symmetrical)
0.5 kV
(Test Level 1 - asymmetrical)
1 kV
(Test Level 3 - symmetrical)
2 kV
(Test Level 3 - asymmetrical)
Signal 1 kV
(Test Level 2 - asymmetrical)
4 kV
(Test Level 4 - asymmetrical)
Comments Criterion B Criterion A
Conducted interference EN61000-4-6
Input/Output/Signal asymmetrical asymmetrical
Frequency range 0.15 MHz ... 80 MHz 0.15 MHz ... 80 MHz
Voltage 10 V (Test Level 3) 10 V (Test Level 3)
Comments Criterion A Criterion A
Power frequency magnetic field EN 61000-4-8
50 Hz , 60 Hz
( 30 A/m )
16.7 Hz , 50 Hz , 60 Hz
( 100 A/m 60 s )
not required 50 Hz , 60 Hz ( 1 kA/m , 3 s )
not required 0 Hz ( 300 A/m , DC, 60 s )
Comments Criterion A Criterion A
Voltage dips EN 61000-4-11
Input voltage ( 230 VAC , 50 Hz )
Voltage dip 70 % , 25 periods
( Test Level 2 )
70 % , 0.5 / 1 / 25 / 30 periods
( Test Level 2 )
Comments Criterion C Criterion A: 0.5 / 1 / 25 / 30
periods
Voltage dip 40 % , 10 periods
( Test Level 2 )
40 % , 5 / 10 / 50 periods
( Test Level 2 )
Comments Criterion C Criterion A
Voltage dip 0 % , 1 period
( Test Level 2 )
0 % , 0,5 / 1 / 5 / 50 / 250
periods ( Test Level 2 )
Comments Criterion B Criterion A: 0.5 / 1 period
Criterion B: 5 / 50 / 250 periods
Immunity according to EN 61000-6-1 (residential), EN 61000-6-2 (industrial), and EN 61000-6-5 (power station
equipment zone), IEC/EN 61850-3 (energy supply)
CE basic standard Minimum normative
requirements of EN 61000-
6-2 (CE)
(immunity for industrial
environments)
Higher requirements in
practice (covered)

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Additional basic standard EN 61000-6-5 (immunity in power station), IEC/EN 61850-3 (energy supply)
Basic standard Minimum normative
requirements of EN 61000-
6-5
Higher requirements in
practice (covered)
Pulse-shape magnetic field EN 61000-4-9
not required 1000 A/m
Comments none Criterion A
Damped oscillating magnetic field EN61000-4-10
not required 100 kHz
110 A/m
not required 1 MHz
110 A/m
Comments none Criterion A
Attenuated sinusoidal oscillations (ring wave) EN 61000-4-12
Input not required 2 kV
(Test Level 4 - symmetrical)
not required 4 kV
(Test Level 4 - asymmetrical)
Comments none Criterion A
Asymmetrical conducted disturbance variables EN 61000-4-16
Input, Output, Signals 15 Hz ... 150 Hz , 10 V on 1 V
150 Hz ... 1.5 kHz , 1 V
1.5 kHz ... 15 kHz , 1 V on 10 V
15 kHz ... 150 kHz , 10 V
( Test Level 3 )
15 Hz ... 150 Hz , 30 V on 3 V
150 Hz ... 1.5 kHz , 3 V
1.5 kHz ... 15 kHz , 3 V on 30 V
15 kHz ... 150 kHz , 30 V
( Test Level 4 )
50 Hz , 60 Hz , 10 V
(Permanent)
50 Hz , 60 Hz , 100 V
(1 s)
( Test Level 3 )
16.7 Hz , 50 Hz , 60 Hz , 30 V
(Permanent)
150 Hz , 180 Hz , 30 V
(Permanent)
16.7 Hz , 50 Hz , 60 Hz , 300 V
(1 s)
( Test Level 4 )
Comments Criterion A Criterion A
Attenuated oscillating wave EN 61000-4-18
Input, Output 1 MHz 1 kV
( Test Level 3 - symmetrical )
100 kHz , 1 MHz , 1 kV
( Test Level 3 - symmetrical )
10 MHz , 1 kV
1 MHz 2.5 kV
( Test Level 3 - asymmetrical )
10 MHz , 1 kV
100 kHz , 1 MHz , 2.5 kV
( Test Level 3 - asymmetrical )
Signals 1 MHz , 1 kV
( Test Level 3 - symmetrical )
100 kHz , 1 MHz , 1 kV
( Test Level 3 - symmetrical )
1 MHz , 2.5 kV
( Test Level 3 - asymmetrical )
100 kHz , 1 MHz , 2.5 kV
( Test Level 3 - asymmetrical )
Comments Criterion B Criterion A

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Key
Criterion A Normal operating behavior within the specified limits.
Criterion B Temporary impairment to operational behavior that is corrected by the device itself.
Criterion C Temporary adverse effects on the operating behavior, which the device corrects
automatically or which can be restored by actuating the operating elements.

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5 Safety and installation notes
5.1 Symbols used
Instructions and possible hazards are indicated by
corresponding symbols in this document.
There are different categories of personal injury that are
indicated by a signal word.
The following symbols are used to indicate potential
damage, malfunctions, or more detailed sources of
information.
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety measures that follow this
symbol to avoid possible personal injuries.
WARNING
This indicates a hazardous situation which, if
not avoided, could result in death or serious
injury.
CAUTION
This indicates a hazardous situation which, if
not avoided, could result in minor or moderate
injury.
NOTE
This symbol together with the signal word
NOTE and the accompanying text alert the
reader to a situation which may cause
damage or malfunction to the device,
hardware/software, or surrounding property.
This symbol and the accompanying text
provide the reader with additional information
or refer to detailed sources of information.

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5.2 Safety and warning notes
– Only skilled persons may install, start up, and operate
the device.
– The power supply must be switched off from outside
(e.g.via the line protection on the primary side).
– Never carry out work when voltage is present.
– Establish connection correctly and ensure protection
against electric shock.
– Cover termination area after installation in order to avoid
accidental contact with live parts (e. g., installation in
control cabinet).
– Observe the national safety and accident prevention
regulations.
– Assembly and electrical installation must correspond to
the state of the art.
– The power supply is a built-in device and is designed for
mounting in a control cabinet.
– The IP20 degree of protection of the device is intended
for use in a clean and dry environment.
– Observe mechanical and thermal limits.
– Ensure minimum clearances to external heat sources.
– Mount the power supply in the standard installation
position. Position of the connection terminals /N/L
below.
– Connect the housing to ground via protective conductor
device terminal block .
– Ensure that the primary-side wiring and secondary-side
wiring are the correct size and have sufficient fuse
protection.
– Use copper cables for operating temperatures of
75°C (ambient temperature 55°C)
90°C (ambient temperature 75°C).
– For the connection parameters for wiring the power
supply, suchas the required stripping length with and
without ferrule, refer to the technical data section.
– The power supply is approved for the connection to TN,
TT and IT power grids (star networks) with a maximum
phase-to-phase voltage of 240VAC
– If the device is connected to the IT system, a two-pos.
miniature circuit breaker is required in the application.
– Protect the device against foreign bodies penetrating it,
e.g., paper clips or metal parts.
– The power supply is maintenance-free. Repairs may
only be carried out by the manufacturer. The warranty
no longer applies if the housing is opened.
– The power supply may only be used for its intended use.
– Relay contact 13/14 can be used to max. 30VAC/
24VDC.
WARNING: Danger to life by electric
shock!
CAUTION: Hot surface
Depending on the ambient temperature and
load on the power supply, the housing can
become hot.
NOTE
The continuous total output power may not
exceed PN at 60°C ambient temperature and
PStat. Boost at 40°C ambient temperature.
Observe all the maximum output powers for
all operating conditions.
NOTE: Damage to the Push-in connection
terminal blocks is possible
Do not plug test pins into the Push-in
connection terminal blocks. The maximum
pluggable depth of the Push-in connection
terminal blocks is limited. In addition, when
the test pin is plugged in, the unlocking button
(pusher) is covered to such an extent that
unlocking is not possible or only possible to an
insufficient extent. If you do not push the
unlocking button (pusher) down completely
when you are pulling the test pin out, then the
Push-in connection terminal block will
become damaged.

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6 High-voltage test (HIPOT)
This protection class I power supply is subject to the Low
Voltage Directive and is factory tested. During the HIPOT
test (high-voltage test), the insulation between the input
circuit and output circuit is tested for the prescribed electric
strength values, forexample. The test voltage in the high-
voltage range is applied at the input and output terminal
blocks of the power supply. The operating voltage used in
normal operation is a lot lower than the test voltage used.
6.1 High-voltage dielectric test (dielectric strength
test)
In order to protect the user, power supplies (as electric
components with a direct connection to potentially
hazardous voltages) are subject to more stringent safety
requirements. For this reason, permanent safe electrical
isolation between the hazardous input voltage and the
touch-proof output voltage as safety extra-low voltage
(SELV) must always be ensured.
In order to ensure permanent safe isolation of the AC input
circuit and DC output circuit, high-voltage testing is
performed as part of the safety approval process (type test)
and manufacturing (routine test).
6.2 High-voltage dielectric test during the
manufacturing process
During the manufacturing process for the power supply, a
high-voltage test is performed as part of the dielectric test in
accordance with the specifications of IEC/UL/EN 60950-1.
The high-voltage test is performed with a test voltage of at
least 1.5kVAC/2.2kVDC or higher. Routine
manufacturing tests are inspected regularly by a certification
body.
6.3 High-voltage dielectric test performed by the
customer
Apart from routine and type tests to guarantee electrical
safety, the end user does not have to perform another high-
voltage test on the power supply as an individual
component. According to EN 60204-1 (Safety of machinery
- Electrical equipment of machines) the power supply can be
disconnected during the high-voltage test and only installed
once the high-voltage test has been completed.
High-voltage tests up to 0.8kVAC/
1.1kVDC can be performed as described.
For high-voltage tests > 0.8kVAC/
1.1kVDC, the gas-filled surge arrester must
be disconnected.
The test voltage should rise and fall in ramp
form. The relevant rise and fall time of the
ramp should be at least two seconds.

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6.3.1 Performing high-voltage testing
If high-voltage testing of the control cabinet or the power
supply as a stand-alone component is planned during final
inspection and testing, the following features must be
observed.
– The power supply wiring must be implemented as
shown in the wiring diagram.
– The maximum permissible test voltages must not be
exceeded.
Avoid unnecessary loading or damage to the power supply
due to excessive test voltages.
Figure 1 Potential-related wiring for the high-voltage
test
Key
6.3.2 Disconnecting the gas discharge tube
The built-in gas discharge tube inside the device ensures
that the power supply is effectively protected against
asymmetrical disturbance variables (e.g.,EN 61000-4-5).
Each surge voltage test represents a very high load for the
power supply. Therefore avoid unnecessary loading or
damage to the power supply due to excessive test voltages.
If necessary, the gas discharge tube inside the device can
be disconnected in order to use higher test voltages.
Following successful completion of testing, please
reconnect the gas-discharge tube.
Figure 2 Disconnect gas discharge tube
To disconnect the gas discharge tube, proceed as follows:
1. Remove power from the unit.
2. Unscrew the Phillips head screw completely and keep
the gas discharge tube screw in a safe place. The gas-
discharge tube is now disconnected and is no longer
functional.
3. Perform the surge voltage test on the power supply.
4. Following successful high-voltage testing, screw the
gas discharge tube screw fully back into the power
supply.
For the relevant applicable test voltages and
insulation distances, refer to the
corresponding table (see technical data:
electric strength of the insulation section).
No. Designation Color coding Potential lev-
els
1 DC output circuit Blue Potential 1
2 Signal contacts Blue Potential 2
3 High-voltage
tester
-- --
4 AC input circuit Red Potential 2
Input AC 100-240V
N/- L/+
DC 110-250V
1.1 1.2 1.3
QUINT POWER
Ord.No.2904603
Output DC 24V 40A
++
2.1 2.2 2.3 2.4 2.5
29,5V
UOut
24V
> 100% Boost
> 75%
> 50% POut
DC OK
13
14
Rem
SGnd
Out 1
Out 2
Signal
3.1
3.2
3.3
3.4
3.5
3.6
HV
/=
1
2
3
4
DANGER: Risk of electric shock or
damage to the power supply due to using
the wrong gas discharge tube screw
To connect the gas-filled surge arrester, only
use the gas-filled surge arrester screw that
was originally installed in the power supply.
A
B
M3x8
QUINT POW
> 100% Boost
> 75%
> 50%
Pout
DC OK
13
3.3
3.4
3.5
3.6
14
Rem
SGnd
Out 1
Out 2

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7 Structure of the power supply
The fanless convection-cooled power supply can be
snapped onto all DIN rails according to EN60715.
7.1 Function elements
Figure 3 Operating and indication elements
Key
7.2 Device dimensions
Figure 4 Device dimensions (dimensions in mm)
Figure 5 Device dimensions (dimensions in mm)
No. Designation
1 DC output voltage connection terminal blocks
2 Accommodation for cable binders
3 Signaling connection terminal blocks
4 Status and diagnostics indicators
5 Position NFC interface (Near Field Communication)
6 QR code web link
7 AC input voltage connection terminal blocks
8 Gas discharge tube for surge protection (left side of
housing)
9 Universal DIN rail adapter (rear of housing)
10 Output voltage button (-) / (+)
Input AC 100-240V
N/- L/+
DC 110-250V
1.1 1.2 1.3
QUINT POWER
Ord.No.2904603
Output DC 24V 40A
++
2.1 2.2 2.3 2.4 2.5
29,5V
UOut
24V
> 100% Boost
> 75%
> 50% POut
DC OK
13
14
Rem
SGnd
Out 1
Out 2
Signal
3.1
3.2
3.3
3.4
3.5
3.6
2
3
6
5
4
2
1
8
10
7
2
9
2
Input AC 100-240V
N/- L/+
DC 110-250V
1.1 1.2 1.3
QUINT POWER
Ord.No.2904603
Output DC 24V 40A
++
2.1 2.2 2.3 2.4 2.5
29,5V
UOut
24V
> 100% Boost
> 75%
> 50% P
Out
DC OK
13
14
Rem
SGnd
Out 1
Out 2
Signal
3.1
3.2
3.3
3.4
3.5
3.6
65
120
130
140
146
45
80
130