Phoenix Contact Axioline F SBT V3 User manual

Quick start guide
Axioline F SBT V3 configuration on a
KV-8000/7000 series KEYENCE controller
with KV STUDIO
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2019-09-30
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
108292_en_01
Axioline F SBT V3 configuration on a KV-8000/7000 series
KEYENCE controller with KV STUDIO
Designation From HW/FW/FW
version
Order No.
AXL F LPSDO8/3 1F 00/100 2702171
AXL F SSDI8/4 1F 01/200 2702263
AXL F SSDO8/3 1F 01/200 2702264
IB IL 24 LPSDO 8 V3-PAC 00/100/100 2701625
IB IL 24 PSDI 8-PAC 00/201 2985688
IB IL 24 PSDI 16-PAC 00/100 2700994
IB IL 24 PSDO 8-PAC 01/200/100 2985631
IB IL 24 PSDOR 4-PAC 01/200/100 2985864
IB IL 24 PSDO 4/4-PAC 01/201/100 2916493
Quick start guide
This user manual is valid for:
UM QS EN AXL F SBT V3 KEYENCE, Revision 01
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Table of contents
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Table of contents
1 For your safety ...........................................................................................................................5
1.1 Marking of warning notes.......................................................................................5
1.2 Qualification of users .............................................................................................5
2 Introduction ................................................................................................................................6
2.1 Purpose of this user manual ..................................................................................6
2.2 Prerequisites..........................................................................................................6
2.3 Additional documentation ......................................................................................7
2.4 Safety hotline.........................................................................................................7
3 Overview of the integration of the SafetyBridge Technology V3 system ....................................8
4 Example project: 2-channel emergency stop monitoring .........................................................10
4.1 Download and installation of the Phoenix Contact software ................................10
4.2 Hardware installation ...........................................................................................11
4.2.1 Setting the device DIP switches ...........................................................11
4.2.2 Mounting and wiring the bus configuration ...........................................12
4.3 Configuring the safety logic in SAFECONF .........................................................13
4.3.1 Creating a new project .........................................................................13
4.3.2 Configuring and parameterizing the hardware structure .......................15
4.3.3 Configuring the safety function .............................................................18
4.3.4 Exporting the configuration and parameter data record .......................20
4.4 KV STUDIO project configuration ........................................................................21
4.4.1 Creating a project and importing the device description file .................21
4.4.2 Configuring the hardware structure ......................................................21
4.4.3 Integrating function blocks for SafetyBridge Technology V3 ................23
4.4.4 Creating the SBT program in KV STUDIO ............................................24
4.4.5 Importing the configuration and parameter data record as a BIN file ....28
4.4.6 Complete example project in KV STUDIO ............................................29
4.4.7 Compile project and load it into the controller ......................................29
4.5 Startup.................................................................................................................30
4.6 Online configuration and connection establishment ............................................31
4.6.1 Configuration of the KV-XLE02 module as a Modbus TCP server .......31
4.6.2 Configuration of a Modbus TCP connection in SAFECONF .................35
4.6.3 Displaying online values in SAFECONF ...............................................37
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A Flowchart for starting up and testing the application .................................................................39
B Description of the function blocks for SafetyBridge Technology V3 ..........................................40
B 1 SBT_V3_Operate function block .........................................................................42
B 2 SBT_V3_ReadDev function block .......................................................................47
B 3 SBT_V3_WriteDev function block .......................................................................48
B 4 SBT_V3_ProjHeader function block ....................................................................49
B 5 SBT_V3_BinFile function block ...........................................................................50
B 6 SBT_V3_TransTime function block .....................................................................52
B 7 SBT_V3_CrossComm function block ..................................................................54
C Revision history ........................................................................................................................55
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For your safety
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1 For your safety
Read this user manual carefully and keep it for future reference.
1.1 Marking of warning notes
1.2 Qualification of users
The use of products described in this user manual is oriented exclusively to qualified
application programmers and software engineers. The users must be familiar with the
relevant safety concepts of automation technology as well as applicable standards and
other regulations.
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions
that might cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.
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2 Introduction
2.1 Purpose of this user manual
This quick start guide uses an example project to describe how to integrate SafetyBridge
Technology V3 modules into a KV-8000/7000 series KEYENCE controller with
EtherNet/IP™ .
2.2 Prerequisites
Knowledge Knowledge of the following is required:
– Components used in the application
– KV STUDIO software used
– Microsoft Windows operating system
Hardware The following hardware is required in order to start up the example system:
– Programming device/PC
– Other components: emergency stop button, external reset button, signal lamp,
contactor (optional)
Software
The following software is required in order to start up the example system:
– Other software: Microsoft Windows
Designation As of HW/FW Order No.
AXL F LPSDO8/3 1F (logic module) 00/100 2702171
AXL F SSDI8/4 1F (input module) 00/200 2702263
AXL F DI8/1 DO8/1 1H (I/O module) - 2701916
AXL F BK EIP (EtherNet/IP™ bus coupler) - 2688394
KEYENCE KV-7500 controller with KV-XLE02 module - -
The Phoenix Contact software can be found in the download area for the specified product
at phoenixcontact.net/products.
Designation Order No.
SAFECONF V2.92 or later 2986119
Integration package for SafetyBridge Technology V3 2702171
KEYENCE KV STUDIO V9.41 or later -
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Introduction
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2.3 Additional documentation
Please refer to the documentation for the software used, the components used in the
application, and the function blocks used.
The documentation for the SafetyBridge Technology V3 modules used must be strictly
observed.
2.4 Safety hotline
Should you have any technical questions, please contact our 24-hour hotline.
Description Type Order No.
User manual:
Axioline F module with integrated safety
logic and safe digital outputs
UM EN AXL F LPSDO8/3 1F 2702171
User manual:
Axioline F module with safe digital inputs
UM EN AXL F SSDI8/4 1F 2702263
The documentation for Phoenix Contact devices can be found in the download area for the
specified product at phoenixcontact.net/products.
Phone: [phone]
E-mail: [email protected]
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3 Overview of the integration of the
SafetyBridge Technology V3 system
Safety with the
SafetyBridge Technology
V3 system
Within a SafetyBridge Technology V3 system, safety can only be ensured by using the
modules of this system (AXL F LPSDO8/3 1F and 1 to 16 satellites). None of the other
components in the overall system are safety-related components. Errors at non-safety-
related components or errors during integration of the SafetyBridge Technology V3 system
are reliably detected by the SafetyBridge Technology V3 system components. These errors
only reduce the system availability but not the system safety.
.
No safety controllers are required for the implementation of safety functions.
Table 3-1 Integration of a SafetyBridge Technology V3 island
Step Process See…
1 Download and installation of the Phoenix Contact software
(not safety-related)
– Download and install SAFECONF configuration software page 10
– Download device description file for bus coupler page 10
– Download and install integration package for SafetyBridge Technology V3 page 10
2 Hardware installation
(not safety-related)
– Set device DIP switches page 11
– Mount and wire bus configuration page 12
User documentation for
the devices
3Configure safety logic in SAFECONF
(safety-related)
– Create new project, assign safety island number page 13, page 15
– Configure the hardware structure page 15
– Parameterize I/O channels page 16
– Configure safety function page 18
– Export configuration and parameter data record page 20
SAFECONF online help
4 Configuring a KV STUDIO project for the KV-7500 controller
(not safety-related)
– Create project and import device description file page 21
– Configure the hardware structure page 21
– Integrate function blocks for SafetyBridge Technology V3 page 23
– Create the SBT program in KV STUDIO page 24
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Overview of the integration of the SafetyBridge Technology V3 system
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System overview:
Figure 3-1 System overview of SafetyBridge Technology V3
– Import configuration and parameter data record page 28
– Compile project and load it into the controller page 29
5 Startup and overall safety validation
(safety-related)
page 30
Table 3-1 Integration of a SafetyBridge Technology V3 island
Step Process See…
PC
KV-7500
PLC
Device description file
Bus system / Network
SBT
Module
...
BINFILE.BIN
KEYENCE Function blocks
SBT
Module
SBT
Module
SAFECONF
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4 Example project: 2-channel emergency stop monitoring
4.1 Download and installation of the Phoenix Contact
software
SAFECONF 1. Download the SAFECONF configuration software and install the software (Order No.
2986119).
Device description file
(EDS)
2. Download the EDS file for the bus coupler (Order No. 2688394).
SBT V3 integration
package
3. Download the integration package for SafetyBridge Technology V3 (Order No. 2702171).
Figure 4-1 Integration package in the download area for Order No. 2702171
4. Install the integration package as follows:
The Phoenix Contact software can be found in the download area for the specified product
at phoenixcontact.net/products.
Make sure that you always use the latest version of the integration package and the
function blocks for the KV STUDIO software version.
See “Software” on page 6.
• Run setup and select “KEYENCE” during installation.
Please make a note of where the example projects are installed, as you will need this
information later when you open the example projects in KV STUDIO.
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Example project: 2-channel emergency stop monitoring
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4.2 Hardware installation
4.2.1 Setting the device DIP switches
To implement the example project, make the following settings at the DIP switches of the
SafetyBridge Technology V3 modules before installing the bus configuration.
Table 4-1 Setting the DIP switches
CM Island number Satellite number
Operat-
ing mode
Re-
served
SafetyBridge Technology V3 address:
32dec (20hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100000
AXL F LPSDO8/3 1F 1dec 0dec
CM Island number Satellite number
Operat-
ing mode
Re-
served
SafetyBridge Technology V3 address:
33dec (21hex)
DIP switch 11 10 9 8 7 6 5 4 3 2 1 0
Setting for off on 0000100001
AXL F SSDI8/4 1F 1dec 1dec
You can display the complete DIP switch setting in the SAFECONF configuration software
by right-clicking on the module and selecting the “Display address switch” command. See
Figure 4-10 on page 16.
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4.2.2 Mounting and wiring the bus configuration
Figure 4-2 Bus configuration for example project
1. After setting the DIP switches on the modules, mount the bus configuration as
illustrated.
2. Connect the power supply for the bus coupler and I/O modules in accordance with the
corresponding user documentation.
3. Connect channel 1 of the emergency stop button to terminal points 00 and 10 and
channel 2 to terminal points 01 and 11 of the SSDI8/4 module.
4. Connect the external reset button to the AXL F DI8/1 DO8/1 1H module.
5. Connect a signal lamp to the AXL F DI8/1 DO8/1 1H module.
6. Optional: connect contactors to terminal points 00 and 10, as well as to 01 and 11 of the
LPSDO8/3 module.
Refer to the user documentation for the devices.
See “Additional documentation” on page 7.
AXL F BK EIP
AXL F
SSDI8/4 1F
AXL F
LPSDO8/3 1F
a 0 1 2 3 4 5 6 7
SSDI8/4
2702263
a 0 1 2 3 4 5 6 7
LPSDO8/3
2702171
CH1
CH2
CH1
CH2
Q2
Q1
GND
Reset
AXL F
DI8/1 DO8/1 1H
DI8/1 DO8/1
2701916
24 V DC
UL
NET
MOD
CO
RDY
D
E
PP
0
2
14
4
6
8
10
12
0
2
4
6
A
B
C
D
E
F
8
9
S1
X10
X1
S2
TM
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Example project: 2-channel emergency stop monitoring
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4.3 Configuring the safety logic in SAFECONF
4.3.1 Creating a new project
• Open the SAFECONF software.
• Create a new project with the Project Wizard.
To do this, select “File, New Project”.
• Specify the name and storage location for the project.
Figure 4-3 Creating the project name and path
Select master device • Select the AXL F LPSDO8/3 1F master device.
Figure 4-4 Selecting AXL F LPSDO8/3 1F
If you have any questions about SAFECONF, please refer to the online help for the
software.
Do not use spaces, dashes or special characters. Note the name and storage location for
the project as you will need this information later.
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Select file format • Select “Binary file” as the file format in which the configuration and parameter data
record is to be output.
Figure 4-5 Selecting the output format
Enter project description • Enter a description of the project.
Figure 4-6 Describing the project
Use a maximum of four characters for the description and version.
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Example project: 2-channel emergency stop monitoring
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• Click on “Finish” to complete the project creation process.
Assign safety island
number
When the project is completed, a window opens prompting you to enter the number for the
safety island you are configuring.
• Enter an island number (1 in the example).
Figure 4-7 Specifying the island number
Specify password • Specify a password of at least six characters for the project (123456 in the example).
Figure 4-8 Specifying a password
4.3.2 Configuring and parameterizing the hardware structure
• Configure the hardware structure.
To do this, use drag and drop to move the AXL F SSDI8/4 1F module from the
“Hardware” toolbox to the hardware editor.
Figure 4-9 Hardware configuration
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Figure 4-10 Displaying the DIP switch
Parameterize I/O channels There are two options for parameterizing the input and output channels of the modules:
Option 1:
In the hardware editor, double-click on the module. This opens the window for
parameterizing the entire module.
Option 2:
In the hardware editor, double-click on a terminal point. This opens the window for
parameterizing the selected terminal point.
• Parameterize the output channels of the LPSDO8/3 module as illustrated (double-click
on the module to parameterize).
Figure 4-11 Parameterization of the LPSDO8/3
The corresponding satellite number is displayed via the module.
You can display the complete DIP switch setting by right-clicking on the module and
selecting “Display address switch”.
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Example project: 2-channel emergency stop monitoring
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• Parameterize the input channels of the SSDI8/4 module (double-click on the module to
parameterize).
Figure 4-12 Parameterization of the SSDI8/4
Inputs or outputs parameterized for two-channel operation are indicated by a padlock
symbol on the module in the hardware editor.
However, the input and output signals are only displayed in single-channel form in the
connection editor, even if they are parameterized for two-channel operation. See
Figure 4-14 on page 18.
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4.3.3 Configuring the safety function
Comment function
Insert function blocks • Configure the safety function. To do this, use drag and drop to move the blocks and
signals from the corresponding toolboxes to the connection editor.
Figure 4-13 Inserting a function block from the “Safe function blocks” toolbox
Insert safe inputs and
outputs
Figure 4-14 Inserting safe inputs and outputs from the hardware editor
You can add comments to both function blocks and signals in SAFECONF. Please refer
to the online help for the software.
When you use drag and drop to place the safety module terminal point directly onto a
function block input or output, the connecting line is created automatically.
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Example project: 2-channel emergency stop monitoring
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Insert external signals
Figure 4-15 Inserting external signals from the “External signals” toolbox
Insert safe functions
Figure 4-16 Inserting a safe function from the “Safe Functions” toolbox
Move your mouse over an external signal to display the corresponding tool tip.
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4.3.4 Exporting the configuration and parameter data record
Check project
A message window opens displaying the progress of the check. Once the check is
complete, the amount of program memory used by the program is displayed.
Figure 4-17 Program memory used
BIN file for KV STUDIO If the check is completed without errors, the configuration and parameter data record is
created as a BIN file. This is saved in the path that you have entered for the project (see
Figure 4-3 on page 13) in the “FileOutput” folder.
Figure 4-18 BIN file in the “FileOutput” folder
• Check the project.
To do this, select the “Project, Check Project” command or confirm by clicking
on the corresponding button.
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