Phoenix Contact Axioline AXL F SSDI8/4 1F User manual

User manual
Axioline F safety module with
safe digital inputs

2016-11-10
PHOENIX CONTACT 106887_en_01
Axioline F safety module with safe digital inputs
UM EN AXL F SSDI8/4 1F
01
Designation From HW/FW
revision
Order No.
AXL F SSDI8/4 1F 01/220 2702263
User manual
Designation:
Revision:
This user manual is valid for:

PHOENIX CONTACT
Please observe the following notes
User group of this manual
The use of products described in this manual is oriented exclusively to:
– Qualified electricians or persons instructed by them, who are familiar with applicable
standards and other regulations regarding electrical engineering and, in particular, the
relevant safety concepts.
– Qualified application programmers and software engineers, who are familiar with the
safety concepts of automation technology and applicable standards.
Explanation of symbols used and signal words
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[e-mail]
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible
injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGER This indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION This indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional
information or refer to detailed sources of information.

Please observe the following notes
PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.

Table of contents
106887_en_01 PHOENIX CONTACT 5
Table of contents
1 For your safety............................................................................................................................9
1.1 General safety notes.............................................................................................. 9
1.2 Electrical safety ................................................................................................... 10
1.3 Safety of the machine or system.......................................................................... 11
1.4 Directives and standards ..................................................................................... 11
1.5 Intended use ....................................................................................................... 11
1.6 Documentation .................................................................................................... 12
1.7 Abbreviations used ............................................................................................ 12
1.8 Safety hotline....................................................................................................... 12
2 Product description...................................................................................................................13
2.1 Short description of the module........................................................................... 13
2.2 Structure of the module ....................................................................................... 14
2.3 Housing dimensions ............................................................................................ 14
2.4 Safe digital inputs ................................................................................................ 15
2.5 Clock outputs T1 and T2...................................................................................... 16
2.6 Connection options for sensors depending on the parameterization ................... 18
2.7 Local diagnostics and status indicators ............................................................... 19
2.8 Safe state ............................................................................................................ 21
2.8.1 Operating state .................................................................................... 21
2.8.2 Error detection in I/O devices ............................................................... 21
2.8.3 Device errors ....................................................................................... 22
2.8.4 Parameterization errors ........................................................................ 22
2.9 Process data words ............................................................................................. 23
2.10 Programming data/configuration data.................................................................. 23
3 Integration of the Axioline F local bus .......................................................................................25
3.1 Supply voltage of the module logic ...................................................................... 25
3.2 Supply voltage UI................................................................................................. 25
3.3 DC distribution network according to IEC 61326-3-1........................................... 26
3.4 Terminal point assignment................................................................................... 27

AXL F SSDI8/4 1F
6PHOENIX CONTACT 106887_en_01
4 Assembly, removal, and electrical installation ..........................................................................29
4.1 Assembly and removal ........................................................................................ 29
4.1.1 Unpacking the module ......................................................................... 29
4.1.2 Preparation and assembly ................................................................... 29
4.1.3 Setting the DIP switch .......................................................................... 30
4.1.4 Mounting and removing modules ........................................................ 31
4.2 Electrical installation ............................................................................................ 33
4.2.1 Electrical installation of the Axioline F station ....................................... 33
4.2.2 Electrical installation of the module ...................................................... 33
5 Parameterization of the module ................................................................................................35
5.1 Parameterization in a SafetyBridge system ......................................................... 35
5.2 Parameterization of the safe inputs...................................................................... 36
6 Duration of a safety demand.....................................................................................................39
7 Connection examples for safe inputs ........................................................................................41
7.1 Explanation of the examples................................................................................ 41
7.2 Measures to achieve a specific safety integrity.................................................... 42
7.3 Single-channel assignment of safe inputs ........................................................... 44
7.3.1 Notes ................................................................................................... 44
7.3.2 Cross-circuit monitoring enabled ......................................................... 44
7.3.3 Cross-circuit monitoring disabled, supply through T1 .......................... 46
7.3.4 Supply through OSSD .......................................................................... 48
7.4 Two-channel equivalent assignment of safe inputs ............................................. 50
7.4.1 Notes on errors .................................................................................... 52
7.4.2 Cross-circuit monitoring enabled, supply through T1 and T2 .............. 53
7.4.3 Cross-circuit monitoring disabled, supply through a clock
output or external supply ...................................................................... 55
7.4.4 External supply (OSSD) ....................................................................... 58
7.5 Two-channel non-equivalent assignment of safe inputs ...................................... 60
7.5.1 Notes on errors .................................................................................... 62
7.5.2 Cross-circuit monitoring enabled, supply through T1 and T2 ............... 63
7.5.3 Cross-circuit monitoring disabled, supply through a clock
output or external supply ...................................................................... 64

Table of contents
106887_en_01 PHOENIX CONTACT 7
8 Startup and validation ...............................................................................................................67
8.1 Initial startup ........................................................................................................ 67
8.1.1 Startup mode ....................................................................................... 68
8.2 Restart after replacing a module.......................................................................... 69
8.2.1 Replacing a module ............................................................................. 69
8.2.2 Restart ................................................................................................. 69
8.3 Validation............................................................................................................. 69
9 Errors: messages and removal .................................................................................................71
9.1 Displaying and reading errors.............................................................................. 71
9.2 Acknowledging an error....................................................................................... 71
9.3 Module replacement following an error................................................................ 71
9.4 Note about the error codes.................................................................................. 72
9.5 Error codes.......................................................................................................... 73
10 Maintenance, repair, decommissioning, and disposal ..............................................................77
10.1 Maintenance........................................................................................................ 77
10.2 Repair.................................................................................................................. 77
10.3 Decommissioning and disposal........................................................................... 77
11 Technical data and ordering data .............................................................................................79
11.1 SafetyBridge system data.................................................................................... 79
11.2 AXL F SSDI8/4 1F module data........................................................................... 79
11.3 Conformance with EMC Directive........................................................................ 83
11.4 Ordering data: module......................................................................................... 83
11.5 Download data: software ..................................................................................... 83
11.6 Download data: documentation........................................................................... 84
A Appendix: checklists.................................................................................................................85
A 1 Planning ........................................................................................................... 86
A 2 Assembly and electrical installation ................................................................. 87
A 3 Startup and parameterization ......................................................................... 88
A 4 Validation .......................................................................................................... 89
B Appendix: index ........................................................................................................................91
C Appendix: revision history.........................................................................................................93

AXL F SSDI8/4 1F
8PHOENIX CONTACT 106887_en_01

For your safety
106887_en_01 PHOENIX CONTACT 9
1Foryoursafety
Purpose of this user manual
This user manual provides information about how the module works, its operating and
connection elements, and its parameter settings.
Validity of the user manual
This user manual is valid for the AXL F SSDI8/4 1F module in the version indicated on the
inner cover page, as well as for the same or later versions if replaced with devices of the
same type.
1.1 General safety notes
Qualified personnel In terms of this user manual, qualified personnel are persons who, because of their
education, experience and instruction, and their knowledge of relevant standards,
regulations, accident prevention, and service conditions, have been authorized to carry out
any required operations, and who are able to recognize and avoid any possible dangers.
Furthermore, knowledge of the following topics and products is required:
– Non-safety-related target system (e.g., PROFIBUS, PROFINET, EtherCAT)
– SafetyBridge system
–Componentsused
– Axioline F product range
– Operation of the software tools
– Safety regulations in the field of application
In the context of the use of the system, the following operations must only be carried out by
qualified personnel:
– Planning
– Configuration, parameterization, programming
– Installation, startup, servicing
– Maintenance, decommissioning
Documentation Observe all information in this user manual and the accompanying documents: see
Section 1.6 “Documentation” on page 12.
Safety of personnel and
equipment
The safety of personnel and equipment can only be assured if the module is used correctly:
see Section 1.5 “Intended use” on page 11.
Error detection Depending on the wiring and the parameterization, the module detects errors within the
safety equipment.
WARNING: Risk of injury
Depending on the application, inappropriate use of the module may result in serious injury.
•Observe all the safety notes and warning instructions provided in this section and
elsewhere in this user manual.

AXL F SSDI8/4 1F
10 PHOENIX CONTACT 106887_en_01
Do not carry out
any repairs or
modifications
It is prohibited for the user to carry out repair work or make modifications to the module. The
housing must not be opened. The module is protected against tampering by means of
security labels. The security label is damaged in the event of unauthorized repairs or
opening of the housing. In this case, the correct operation of the safety module can no
longer be ensured.
In the event of an error, send the module to Phoenix Contact or contact Phoenix Contact
immediately and engage a service engineer.
Mismatching and polarity
reversal of connections
Take care to avoid the mismatching, polarity reversal or tampering of connections. For
increased protection against mismatching, connectors and slot markings are color coded.
1.2 Electrical safety
Direct/indirect contact Protection against direct and indirect contact according to VDE 0100 Part 410 must be
ensured for all components connected to the system. In the event of an error, parasitic
voltages must not occur (single-fault tolerance).
Measures required:
– Using power supply units with safe isolation (PELV).
– Decoupling circuits, which are not PELV systems, using optocouplers, relays, and other
components which meet the requirements of safe isolation.
Power supply units for 24
V supply
Only use power supply units with safe isolation and PELV according to EN 50178/VDE 0160
(PELV). These power supply units prevent short circuits between the primary and
secondary side.
Make sure that the output voltage of the power supply does not exceed 32 V even in the
event of an error.
Insulation rating When selecting the equipment, please take into consideration the dirt and surge voltages
which may occur during operation.
The module is designed for overvoltage category II (according to DIN EN 60664-1). If you
expect surge voltages in the system, which exceed the values defined in overvoltage
category II, implement additional measures for voltage limitation.
WARNING: Loss of safety function/hazardous shock currents
Incorrect installation can result in the loss of the safety function as well as hazardous shock
currents.
•Observe the notes on electrical safety.
•Plan the modules used and their installation in the system according to the specific
requirements.
•Recheck plants and systems retrofitted with SafetyBridge.