Phoenix Mecano Dewert Okin CU165 User manual

CU165
Installation Instructions
(Translation of the original installation instructions)

CU165 Foreword
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Foreword
Document revision history
Version Date Modification, change
1.0 05/2020 First release
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
•failure to observe these instructions,
•changes made to this product which have not been approved by DewertOkin, or
•the use of replacement parts which have not been approved or manufactured by DewertOkin.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However, it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
These installation instructions do not contain all information required to safely operate the end
product. They only describe the installation and operation of the product as partially completed ma-
chinery.
The instructions are intended for the technicians responsible for manufacturing an end product and
not for the operators of the end product.
Usage in medical products
The CU165 is not a medical product. If used in a medical end product, you (the end manufacturer)
are obliged to ensure compliance with EC directives and to ensure that other pertinent medical
product regulations are maintained.

Table of Contents CU165
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Table of Contents
Foreword 3
Document revision history 3
Disclaimer and exclusion of liability 3
Creation of a complete operating instruction manual for the entire end product 3
Usage in medical products 3
Table of Contents 4
1. General Information 6
1.1 About these installation instructions 6
1.2 Conventions used 6
2. Safety notices 7
2.1 Proper and intended usage 7
2.2 Selection and qualification of personnel 8
2.3 Ratings plate 9
3. Possible combinations 10
4. Description 11
4.1 Components 11
5. Technical specifications 12
6. Installation 15
6.1 Safety notices to observe during installation 15
6.2 Installation procedure 15
7. Information about creating your Operating Manual 19
7.1 General information 19
7.2 Programming (teach-in) for the RF hand-held remote control and app (Bluetooth®) 20
8. Troubleshooting 23
8.1 CU165 / DewertOkin POWER SUPPLY 23
9. Maintenance 24
9.1 Maintenance 24
9.2 Cleaning and care 24

CU165
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10. Disposal 25
10.1 Packaging material 25
10.2 Components in the control unit 25
EU Declaration of Conformity 26
Additional information 27

General Information CU165
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1. General Information
1.1 About these installation instructions
In order to install the CONTROL UNIT CU165 (referred to here as the CU165) successfully and
safely in the end product, these installation instructions must be observed. These instructions are
not an operating manual for the end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to increase the reliability and lifespan of the device.
CAUTION
The notices in these instructions must be followed! Following the guidelines during installation
and connection procedures will help to minimize:
•the risk of accident and injury, and
•damage to the CU165 or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any lia-
bility for the information contained therein, unless required by law.
1.2 Conventions used
Notices which do not relate to safety are indicated in these instructions with a symbol:
Triangular notice symbol
Explanations of warning notices
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moder-
ate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may result in
damage to the product or surroundings.

CU165 Safety notices
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2. Safety notices
2.1 Proper and intended usage
The CU165 should be used:
•as a control unit for suitable DewertOkin drive systems,
•for HOME applications (in beds, reclining chairs, etc.).
CAUTION
Risk of accident
The CU165 should only be used for the applications described above. Any other use is forbid-
den. Improper usage can lead to accidents or destruction of the unit. Such non-approved appli-
cations will lead immediately to the expiration of all guarantee and warranty claims on the part of
the end-product manufacturer against the manufacturer.
2.1.1 Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
The CU165 must not be used:
•in any environment where combustible or explosive gases or vapours (e.g., anaesthesiology)
may be present,
•in the proximity of open fires or other heat sources (such as furnaces, ovens or direct sunlight),
•as a power source for toys or games,
•in any application that will be cleaned with an automated washing system,
•in a moist environment, or
•outdoors.
The CU165 can be used by children of 8 years and older, persons with reduced physical, sensory
or mental capabilities, or persons with lack of experience or knowledge when they are supervised
or instructed concerning the safe use of the device and when they understand the resulting risks.
Do not allow children to play with this device. The cleaning and user maintenance must not be car-
ried out by children without supervision.
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.

Safety notices CU165
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2.2 Selection and qualification of personnel
The CU165 should only be installed into the end product by someone who has completed training
in electronic motor assembly or has equivalent qualifications.
You should only install this CU165 when you are qualified to do so. Otherwise, a properly qualified
person should be found for this task.
2.2.1 Electrical safety
CAUTION
Electric shock
Be careful; there is a risk of electrical shock! Before installing, make sure that you disconnect the
external DewertOkin power supply for the CU165 from the power outlet!
Do not open the CU165! You must properly dispose of malfunctioning or broken units.

CU165 Safety notices
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2.3 Ratings plate
The ratings plate shown is an example; the specifications for your CU165 may differ from this il-
lustration.
Figure 1 CU165 ratings plate example
CU165 Model name
xxxxx Article number
Model No. Model number
30V DC Input voltage
Max. 6.0A Current consumption
2.4GHz Radio frequency
SW Software versions
Duty cycle: 2 min ON / 18 min OFF Intermittent operations: 2 minutes / 18 minutes
Prod. Date Calendar week / year
Serial No. Serial number
FCC ID Federal Communications Commission ID
IC Industry Canada identifier
IP20 Protection degree
Use in dry rooms only!
Conformity mark
Always follow the instructions in the manual!
Follow all special disposal instructions!

Possible combinations CU165
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3. Possible combinations
The CU165 can be combined with multiple individual drives that have been approved by Dew-
ertOkin.
Systems can be customized by combining control units, drives and control keypads.
DewertOkin has separate system instruction manuals containing the additional information and in-
structions needed for these systems.
Detailed information on combination possibilities can be requested directly from DewertOkin.

CU165 Description
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4. Description
The CU165 is a control unit and power supply for one or more DewertOkin drives. An external
DewertOkin power supply unit is used to connect the CU165 to the mains power. The CU165 is
equipped with an integrated radio receiver and Bluetooth®receiver.
4.1 Components
The housing of the CU165 has a connection for an external DewertOkin power supply, as well as
connections for drives and various accessories (refer to Chapter 3, "Possible combinations").
Figure 2 CU165
A Pairing LED
B Optional: Connection socket for handset
C Pairing button
D mounting plate
E Connection for drives (sockets 1 – 4)
F Connection cable for connecting to the POWER
SUPPLY PD22
G Reset button
E
A
4
3
2
1
B
C
F
G
D

Technical specifications CU165
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5. Technical specifications
Input voltage Max. 30 V DC
Current consumption at nominal opera-
tions
Max. 6 A (depending on version)
Mode of operations1Intermittent duty 2 min./18 min.
Protection class III
Radio frequency 2.4 GHz
Protection degree IP20
Dimensions and weight
Length x width x height 165 mm x 86 mm x 32 mm
Weight Approx. 270 g
Ambient conditions for operation, storage and transport
Transport / storage temperature From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity From 30% to 75%
Air pressure From 800 hPa to 1060 hPa
Height < 2000 m
1) Mode of operation: intermittent duty 2 minutes/18 minutes. This means that after the unit is operated with its
rated load for up to two minutes it must then be paused for 18 minutes. The system can malfunction if this
pause is not observed!

CU165 Technical specifications
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Figure 3 Dimensions of the CU165, top view (in mm)
Figure 4 Example illustration: Dimensions of the CU165, side view (in mm)
165
86
32

Technical specifications CU165
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Figure 5 Dimensions of the mounting plate, top view (in mm)
Figure 6 Dimensions of the CU165, side view (in mm)
5
141
102
74

CU165 Installation
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6. Installation
6.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the CU165 in the end product.
6.1.1 Ensuring operational reliability during installation
The safety and reliability of the end product containing DewertOkin components can be ensured by
using the proper construction methods as described below.
6.2 Installation procedure
Before installing and connecting the CU165, make sure that you are observing all of the safety no-
tices found in the "Safety notices to observe during installation" section.
6.2.1 Installing the CU165 in the end product
The CU165 can be clipped into a mounting plate. The mounting plate is screwed onto the end
product at 4 fastening points using suitable screws.
The drilling dimensions for the mounting plate, as shown in Figure 7, only illustrate an example
and are not necessarily authoritative for all applications.
Figure 7 Drilling dimensions (example): Fastening points on the mounting plate (specifica-
tions in mm)
64
96
Ø 3.3

Installation CU165
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CAUTION
You should only connect and disconnect the cables when they are completely disconnected from
any live current!
Pull out the power supply plug from the plug socket.
Screw the control unit onto the end product (as shown in Figure 8 ). Use the mounting holes shown
in Figure 7 located on the control unit. Use screws meeting the requirements of DIN EN ISO 7049
with max. 2.9 mm diameter and of suitable length (5 mm plus the screw-in depth into the end prod-
uct, screw head: 5.6 mm diameter).

CU165 Installation
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Proceed with the installation as follows:
1 Mark the drill holes.
2 Pre-drill the four screw positions for the mounting plate in the end product.
3 Screw the mounting plate to the end product. It must lie flat. No mechanical forces (e.g. torsion-
al forces, etc.) may act on it.
4 Insert the CU165 into the mounting plate until it clicks into place.
Figure 8 Mounting the mounting plate and attaching the CU165
1
3
4
2
5

Installation CU165
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6.2.2 Electrical connection
CAUTION
Electric shock
Electrical components should be connected or disconnected only when the power supply is un-
plugged.
Routing the electrical cables
When routing the cables, be sure that:
•the cables cannot get jammed,
•no mechanical load (such as pulling, pushing or bending) will be put on the cables, and
•the cables cannot be damaged in any way.
Fasten all cables (especially the connecting cables) to the end product using sufficient kink preven-
tion methods. Be sure that the design of the end product prevents the connecting cables from com-
ing into contact with the floor during transport.
6.2.3 Connecting to the POWER SUPPLY PD22
1 Connect the CU165 to the external DewertOkin POWER SUPPLY PD22, as shown in Figure 9.
Figure 9 Example: Connecting the CU165 to the POWER SUPPLY PD22

CU165 Information about creating your Operating Manual
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7. Information about creating your Operating Manual
The factual information contained within may be used when you are creating the end-product man-
ual. The installation instructions do not contain all information required for the safe operation of the
end product. They only describe the assembly and operation of the CU165 as a partially assem-
bled piece of machinery.
When creating the operating instructions, remember that the installation instructions are intend-
ed for qualified specialists and are not for typical users of the end product.
7.1 General information
You should only connect drives, vibration motors and accessories from DewertOkin to the
CU165. Only DewertOkin components have been verified to work when combined together.
Power-on time / intermittent operations
The CU165 has been designed for intermittent operations. Intermittent operation is an operational
mode where the drive must pause after a specified maximum period of operation (power-on time).
This protects the drive from overheating. Extreme overheating can cause a malfunction.
The ratings plate specifies the maximum power-on time and the required pause intervals.
Avoiding electrical risks
CAUTION
Electric shock
Make sure that no live (current-carrying) components and connections on the control unit can be
touched.
Avoiding electrical risks
CAUTION
Risk of accident
Please follow these operating instructions carefully. You could be injured by fire or electrical
shock if you do not follow these assembly instructions.

Information about creating your Operating Manual CU165
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Emergency shut off of a connected drive or the CU165
In an emergency, disconnect the power supply unit's power plug in order to shut off the connected
drive. The power plug to the power supply must always be accessible during operations so that it is
possible to shut down the drive or CU165 at any time.
Avoiding cable damage
Be sure that your operating instructions inform the user about the possible cable risks.
CAUTION
Risk of accident
The cables (particularly the connecting cable) should not be run over. In order to prevent injuries
or damage to the drive and CU165, no mechanical strain should be placed on the cables.
7.2 Programming (teach-in) for the RF hand-held remote control and app (Blue-
tooth®)
The hand-held remote and app can be paired automatically (see chapter 7.2.1, page 20) or manu-
ally (see chapter 7.2.2, page 21).
To start using the RF hand-held remote control or Bluetooth®device, the remote link with the
CU165 must first be established.
Requirement: To operate your system with a Bluetooth®device (e.g.: smartphone/tablet), down-
load the "OKIN" app from the appropriate platform and install it on your device.
Refer to the corresponding quick start guide to learn how to teach-in (program) your RF hand-
held remote control.
7.2.1 Automatic configuration
1 Connect the CU165 to the power supply.
2 The CU165 remains in pairing mode for 120 seconds. The pairing mode is split as follows:
•An RF hand-held remote can be paired in the first 60 seconds.
•A Bluetooth®device can be paired in the second 60 seconds.
3 The pairing LED on the CU165 lights up during the teach-in phase of the RF hand-held remote.
4 RF-TOUCH hand-held remote (example): Press and hold the button in the battery compart-
ment until the pairing LED flashes. The pairing phase is now finished. (Refer to the correspond-
ing quick start guide to learn how to teach-in (program) another RF hand-held remote control.)
5 After the teach-in process for the RF hand-held remote is finished, the pairing LED for pairing
the Bluetooth®device starts to flash.