Pilz PNOZ m ES RS232 User manual

PNOZmESRS232
OperatingManual1002701EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
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1002701EN02 3
Section1 Introduction 4
1.1 Validityofdocumentation 4
1.1.1 Retainingthedocumentation 4
1.2 Overviewofdocumentation 4
1.3 Definitionofsymbols 5
Section2 Overview 6
2.1 Unitstructure 6
2.1.1 Scopeofdelivery 6
2.1.2 Unitfeatures 6
2.2 Frontview 6
2.2.1 Key 7
Section3 Safety 8
3.1 Intendeduse 8
3.1.1 Systemrequirements 8
3.2 Safetyregulations 8
3.2.1 Useofqualifiedpersonnel 8
3.2.2 Warrantyandliability 9
3.2.3 Disposal 9
3.2.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Unitproperties 10
4.1.1 Blockdiagram 10
Section5 Installation 11
5.1 Generalinstallationguidelines 11
5.1.1 Dimensions 11
5.2 Connectingthebaseunitandexpansionmodules 12
Section6 Commissioning 13
6.1 Wiring 13
6.1.1 Generalwiringguidelines 13
6.1.2 Interfaceconfiguration 13
6.2 Preparingforoperation 13
6.2.1 DownloadmodifiedprojecttothePNOZmultisafetysystem 13
Section7 Operation 14
7.1 Messages 14
7.1.1 Displayelementsfordevicediagnostics 14
Section8 Technicaldetails 15
Section9 Orderreference 17

Introduction
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmESRS232.Itisvaliduntilnewdocu
mentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.1.1 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.2 Overviewofdocumentation
1Introduction
Theintroductionisdesignedtofamiliariseyouwiththecontents,structureandspecificor
derofthismanual.
2Overview
Thischapterprovidesinformationontheproduct'smostimportantfeatures.
3Safety
Thischaptermustbereadasitcontainsimportantinformationonsafetyandintendeduse.
4FunctionDescription
Thischapterdescribestheproduct'smodeofoperation.
5Installation
Thischapterexplainshowtoinstalltheproduct.
6Commissioning
Thischapterdescribestheproduct'scommissioningandwiring.
7Operation
Thischapterdescribeshowtooperatetheproductandgivestipsinthecaseofafault.
8TechnicalDetails
Thischaptercontainsthetechnicaldetails.
9SupplementaryData
Thischaptercontainsadditionaltechnicaldetailssuchasdiagramsandtables.
10OrderReference
Thischaptercontainstheproduct'sorderreferencesandaccessories.

Introduction
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1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Unitstructure
2.1.1 Scopeofdelivery
}ExpansionmodulePNOZmESRS232
}Jumper779260
2.1.2 Unitfeatures
UsingtheproductPNOZmESRS232:
Communicationmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti2.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}1serialinterfaceRS232
}Statusindicatorforsupplyvoltage
}Max.1communicationmodulecanbeconnectedtotheleftofthebaseunitPNOZmulti
2
}Pluginconnectionterminals(eithercageclampterminalsorscrewterminals)
2.2 Frontview
Power

Overview
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2.2.1 Key
Key:
}X2:SerialinterfaceRS232
}LED:
– Power

Safety
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3 Safety
3.1 Intendeduse
TheexpansionmodulePNOZmESRS232isusedforcommunicationoftheconfigurable
safetyrelayPNOZmulti2viaaserialinterfaceRS232.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde
tailsofthebaseunitsthatcanbeconnected).
TheconfigurablecontrolsystemPNOZmulti2isusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
3.1.1 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
3.2 Safetyregulations
3.2.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.

Safety
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3.2.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.2.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.2.4 Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
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4 Functiondescription
4.1 Unitproperties
TheproductPNOZmESRS232hasaserialinterfaceRS232interfaceto
}Downloadtheproject
}Readthediagnosticdata
}Setvirtualinputsforstandardfunctions
}Readvirtualoutputsforstandardfunctions.
Informationondiagnosticscanbefoundinthedocument"CommunicationInterfaces".
4.1.1 Blockdiagram
Base unit
RS 232

Installation
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5 Installation
5.1 Generalinstallationguidelines
}Theunitshouldbeinstalledinasinglemountingareawithaprotectiontypeofatleast
IP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethelockingslideontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Openthelockingslidebeforeliftingtheunitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
CAUTION!
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.1.1 Dimensions
120 (4.72")
100 (3,94")
22,5
(0.88")

Installation
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5.2 Connectingthebaseunitandexpansionmodules
Youcaninstallamaximumof1PNOZmESRS232totheleftofthebaseunit.
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.
}Connectthebaseunitandexpansionmodulesusingtheyellow/blackjumper.
}Connecttheblack/yellowterminatortotheexpansionmodule.

Commissioning
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6 Commissioning
6.1 Wiring
6.1.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwirethatcanwithstand75°C.
6.1.2 Interfaceconfiguration
Serialinterface
RS232 Standard
TxD RxD GND
TxD(Transmit)
RxD(Receive)
GND(Ground)
6.2 Preparingforoperation
TheserialinterfaceRS232isactivatedanddetecteddependingontheUSBinterfaceon
thebaseunit:
}USBinterfaceonthebaseunitnotconnected
Inthiscase,theserialinterfaceRS232willbedetectedandactivatedbythebaseunit
assoonasthecommunicationmodulehasbeenconnectedtothebaseunit.
}USBinterfaceonthebaseunitconnected
IftheUSBinterfaceonthebaseunitisalreadyconnected,the"External"interfacewill
firstneedtobeselectedonthebaseunitdisplaytoenabletheserialinterfaceRS232
onthebaseunittobedetectedandactivated(seeoperatingmanualforthebaseunit
fordetailsofthesetting).
6.2.1 DownloadmodifiedprojecttothePNOZmultisafetysystem
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.

Operation
OperatingManualPNOZmESRS232
1002701EN02 14
7 Operation
7.1 Messages
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.
ThesafetysystemPNOZmultiisreadyforoperationwhenthe"POWER"and"RUN"LEDs
onthebaseunitandthe"POWER"LEDonthePNOZmESRS232arelitcontinuously.
7.1.1 Displayelementsfordevicediagnostics
Legend:
LEDon
LEDflashes
LEDoff
LED LEDstatus Meaning
Power Nosupplyvoltage
Green Supplyvoltageispresent

Technicaldetails
OperatingManualPNOZmESRS232
1002701EN02 15
8 Technicaldetails
General 772131
Approvals CCC,CE,GOST,cULusListed
Applicationarea Standard
Electricaldata 772131
Supplyvoltage
Internal Viabaseunit
Currentconsumption 9mA
Powerconsumption 0,3W
Statusindicator LED
Fieldbusinterface 772131
Galvanicisolation No
Serialinterface 772131
NumberofRS232interfaces 1
Environmentaldata 772131
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory II
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mounting(e.g.cabinet) IP54
Housing IP20
Terminals IP20

Technicaldetails
OperatingManualPNOZmESRS232
1002701EN02 16
Mechanicaldata 772131
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Max.cablelength
Max.cablelengthperinput 22,0m
Material
Bottom PC
Front PC
Top PC
Conductorcrosssectionwithscrewterminals
1coreflexible 0,252,50mm²,2412AWG
2corewiththesamecrosssection,flexiblewithout
crimpconnectorsorwithTWINcrimpconnectors 0,201,50mm²,2416AWG
Rigidsinglecore,flexiblemulticoreormulticore
withcrimpconnector 0,51,5mm²
Torquesettingwithscrewterminals 0,50Nm
Connectiontype Springloadedterminal,screwterminal
Mountingtype plugin
Conductorcrosssectionwithspringloadedterminals:
flexiblewith/withoutcrimpconnector 0,202,50mm²,2412AWG
Springloadedterminals:Terminalpointsperconnec
tion 2
Strippinglength 9mm
Dimensions
Height 101,4mm
Width 22,5mm
Depth 120,0mm
Weight 85g
Thestandardscurrenton201204apply.

Orderreference
OperatingManualPNOZmESRS232
1002701EN02 17
9 Orderreference
Orderreference
Producttype Features Orderno.
PNOZmESRS232 Expansionmodule 772131
Orderreference:Terminator,jumper
Producttype Features Orderno.
PNOZmm0.xpconnector
left
Jumperyellow/blacktoconnectthemodules,1piece 779260
Orderreference:Ac
cessories
Producttype Features Orderno.
SpringterminalsPNOZ
mmc2p,mml1p1pc.
Springloadedterminals,1pieces 783538
SpringterminalsPNOZ
mmc2p,mml1p10pcs
Springloadedterminals,10pieces 783539
ScrewterminalsPNOZ
mmc2p,mml1p1pc.
Screwterminals,1piece 793538
ScrewterminalsPNOZ
mmc2p,mml1p10pcs.
Screwterminals,10pieces 793539

...
Sachnummer Printed in Germany
© Pilz GmbH & Co. KG, 2011
[phone]
[email protected]
Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [email protected]
Internet: www.pilz.com
Technical support
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and sales partners.
Please refer to our homepage
for further details or contact our
headquarters.
InduraNET p®, Pilz®, PIT®, PMCprotego®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®, SafetyNET p®, the spirit of safety®are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
1002701EN02,201312PrintedinGermany ©PilzGmbH&Co.KG,2011
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