Pilz PNOZ m1p User manual

PNOZ m1p (ETH)
Operating Manual-20878-EN-16
}Configurable safety systems PNOZmulti

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PNOZ m1p (ETH)
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Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5
Section 2 Overview 7
2.1 Range 7
2.2 Unit features 7
2.3 Chip card 8
2.4 Front view 9
Section 3 Safety 11
3.1 Intended use 11
3.2 System requirements 11
3.3 Safety regulations 11
3.3.1 Safety assessment 11
3.3.2 Use of qualified personnel 12
3.3.3 Warranty and liability 12
3.3.4 Disposal 12
3.3.5 For your safety 12
Section 4 Function description 13
4.1 Integrated protection mechanisms 13
4.2 Functions 13
4.3 Block diagram 13
4.4 Diagnostics 14
4.5 Cascading 14
4.6 Safety mat, muting 14
4.7 Interfaces 14
Section 5 Installation 15
5.1 Control cabinet installation 15
5.2 Dimensions 16
5.3 Install base unit without expansion module 16
5.4 Connecting the base unit and expansion modules 17
Section 6 Commissioning 18
6.1 General wiring guidelines 18
6.2 Ethernet interfaces (ETH version only) 19
6.2.1 RJ45 interfaces ("Ethernet") 19
6.2.2 Requirements of the connection cable and connector 19
6.2.3 Interface configuration 19
6.2.4 RJ45 connection cable 20
6.2.5 Process data exchange 21
6.3 Function test during commissioning 21
6.4 Commissioning the PNOZmulti control system for the first time 22
6.4.1 Load project from chip card 22

Contents
Operating Manual PNOZ m1p (ETH)
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6.4.2 Load project via integrated interface 22
6.5 Download modified project to the PNOZmulti system 23
6.5.1 Load modified project from chip card 23
6.5.2 Load modified project via integrated interface 23
6.6 Connection 23
6.7 Connection example 26
Section 7 Operation 27
7.1 LED indicators 27
7.1.1 Indicators for the Ethernet connection (ETH version only) 28
7.2 Function test of the relay outputs 28
7.3 Reset Ethernet connection settings 29
Section 8 Technical Details 30
8.1 Safety characteristic data 38
Section 9 Supplementary data 40
9.1 Service life graph for the relay contacts 40
Section 10 Order reference 42
10.1 Product 42
10.2 Accessories 42

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m1p. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Range
}Base unit PNOZ m1p
}Terminator
}Documentation on data medium
2.2 Unit features
Application of the product PNOZ m1p:
Base unit from the configurable control system PNOZmulti
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}Positive-guided relay outputs:
– 2 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of
EN IEC 62061
}Semiconductor outputs:
– 4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up to SIL CL 3 of
EN IEC 62061
– 1 output for standard applications
}4 test pulse outputs
}1 cascading input and output;
can also be used as a standard output
}20 inputs for connecting, for example:
– E-STOP pushbuttons
– Two-hand pushbuttons
– Safety gate limit switches
– Start buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
– Safety mats
}Muting function

Overview
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}LED indicator for:
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits
}Test pulse outputs used to monitor shorts across the inputs
}Monitoring of shorts between the safety outputs
}Expansion modules can be connected
(please refer to the document "PNOZmulti System Expansion" for details of the type
and number that can be connected)
}Integrated interfaces:
– PNOZ m1p: Serial interface RS232
– PNOZ m1pETH: 2 Ethernet interfaces
}Plug-in connection terminals:
Either spring-loaded terminal or screw terminal available as an accessory (see order
reference)
}Coated version:
Increased environmental requirements (see Technical details [ 30])
2.3 Chip card
To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For large-scale projects
we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).

Overview
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2.4 Front view
PNOZ m1p
CHIP-Card

Overview
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PNOZ m1p ETH
CHIP-Card
TRF
LNK
TRF
LNK
MAC ADD_00-02-47-MAC-VAR
Legend:
CHIP card Chipkarte interface
X1 Cascading inputs and outputs CI and CO,
Test pulse outputs T0 ... T3
X2 Semiconductor outputs O0 ... O3,
Auxiliary output OA0,
Supply connections
X3 Relay outputs O4 and O5
X4 RS232 interface / Ethernet interface
X5, X6 Inputs I0 ... I19
X7 Power supply
LEDs: PWR
RUN
DIAG
FAULT
I FAULT
O FAULT