Pilz PSEN cs1.13p User manual

PSEN cs1.13p ATEX
Operating Manual-21097-EN-20
-PSEN sensor technology

Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSEN cs1.13p ATEX
21097-EN-20 | 3
Introduction ............................................................................................................................5
Validity of documentation ..........................................................................................................5
Using the documentation ..........................................................................................................5
Definition of symbols .................................................................................................................5
Safety ......................................................................................................................................6
Intended use .............................................................................................................................6
Safety regulations .....................................................................................................................7
Safety assessment....................................................................................................................7
Additional documents that apply ...............................................................................................7
Use of qualified personnel.........................................................................................................7
Warranty and liability.................................................................................................................8
Disposal ....................................................................................................................................8
For your safety ..........................................................................................................................8
Unit features ...........................................................................................................................9
Function description ..............................................................................................................10
Safety Device Diagnostics ........................................................................................................11
Operating distances ..................................................................................................................12
Lateral and vertical offset ..........................................................................................................13
Wiring ......................................................................................................................................13
Terminal assignment connectors ..............................................................................................15
Connection to evaluation devices ........................................................................................16
Teaching in the actuator ........................................................................................................22
Installation ..............................................................................................................................22
Periodic test ............................................................................................................................25
Adjustment .............................................................................................................................25
Operation ................................................................................................................................25
Dimensions in mm .................................................................................................................26
Technical details ....................................................................................................................27
Safety characteristic data..........................................................................................................30
Supplementary data ...............................................................................................................31
Radio approval ..........................................................................................................................31
Order reference ......................................................................................................................32
System ......................................................................................................................................32
Accessories...............................................................................................................................32

Contents
Operating Manual PSEN cs1.13p ATEX
21097-EN-20 | 4
EC declaration of conformity ................................................................................................34
UKCA-Declaration of Conformity .........................................................................................34

PSEN cs1.13p ATEX
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Introduction
Validity of documentation
This documentation is valid for the product PSEN cs1.13p from Version 2.0.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety switch is approved for use in potentially explosive atmospheres in accordance
with EN60079‑0, EN60079‑7, EN60079‑18, EN 60079‑31.
Ex area Group II, Category 3G, Zone 2 (Gas): II 3G Ex ec mc IIC 90°C(T5) Gc and Cat-
egory 3D, Zone 22 (dust): II 3D Ex mc tc IIIC T90°C Dc.
The safety functions of the safety switch are:
}Safe shutdown of safety outputs when the actuator is removed beyond the assured re-
lease distance sar or when the actuator is not detected
}Remain shut down safely after the actuator has been removed
The safety switch meets the requirements in accordance with:
}ENIEC 60947-5-3: PDDB with the actuator PSEN cs1.1
}ENIEC 62061: SIL CL 3
}EN ISO 13849-1: PL e (Cat. 4)
}ENISO14119: Coding level Low, design 4
The safety switch may only be used with the corresponding actuator PSEN cs1.1.
The safety level PL e (Cat. 4)/SIL CL 3 is achieved only when:
}the safety outputs use 2-channel processing.
The actuator PSEN cs1.1 may not be used in environments with high electromagnetic
fields with effective values>1A/m or 3V/m (e.g. high power electrolysis plants).
Improper use
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this operating manual,
}Use of the product outside the technical details (see chapter entitled Technical
Details [ 27]).

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NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a device, a safety assessment in accordance with the Machinery Directive is
required.
The product as an individual component fulfils the functional safety requirements in accord-
ance with EN ISO 13849 and ENIEC62061. However, this does not guarantee the func-
tional safety of the overall plant/machine. To achieve the relevant safety level of the overall
plant/machine’s required safety functions, each safety function needs to be considered sep-
arately.
Additional documents that apply
Please read and take note of the following documents.
Only for use of the Safety Device Diagnostics (SDD):
}Fieldbus module operating manual, for example SDD ES PROFINET
}System description "Safety Device Diagnostics"
For the use of passive junctions:
}Operating manual of a passive junction, for example:
– PSEN ix2 F4 code
– PSEN ix2 F8 code
– PDP67 F 4 code
– PSEN Y junction M12 sensor
– PSEN Y junction M12 cable
You will need to be conversant with the information in these documents in order to fully un-
derstand this operating manual.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.

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A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. In
order to inspect, assess and handle products, devices, systems, plant and machinery, this
person must be familiar with the state of the art and the applicable national, European and
international laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
WARNING!
Loss of safety function due to manipulation of the interlocking device
Manipulation of the interlocking device may lead to serious injury and death.
– You should prevent any possibility of the interlocking device being
manipulated through the use of a spare actuator.
– Keep the substitute actuator in a safe place and protect it from unau-
thorised access.
– If substitute actuators are used, these must be installed as described
under Installation [ 22].
– If the original actuators are replaced with substitute actuators, the ori-
ginal actuators must be destroyed before disposal.

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WARNING!
Ignition spark from cable separator/connector within the potentially
explosive area can trigger an explosion
When the cable separators/connectors are used within the potentially ex-
plosive area, sparks can be caused and lead to an explosion.
– Make sure that the cable separators/connectors are used only out-
side the potentially explosive area.
}Do not remove the connector's protective cap until you are just about to connect the unit.
This will prevent potential contamination.
}Switch off the supply voltage before disconnecting the plug-in connection.
}Make sure that when connecting or separating the connector the pollution degree 1 or 2
is maintained.
}The connector should be protected from accidental loosening (e.g. using a cable tie).
}The IP protection type (see Technical details [ 27]) has been determined in accord-
ance with DINEN60529 with a safety switch that is as new.
Unit features
}Transponder technology for presence detection
}Pilz coding type: coded
}Dual-channel operation
}2 safety inputs for series connection of multiple safety switches
}2 safety outputs
}Safety Device Diagnostics (SDD)
– Safety Device Diagnostics can be used to retrieve sensor information on one or more
sensors, to perform actions and to read and write configuration parameters.
– Manipulation protection in accordance with ISO 14119 is possible by verifying the
short name of the actuator through the controller via SDD communication
}Diagnostic input for Y1 for Safety Device Diagnostics (SDD)
}Signal output/diagnostic output Y32 for Safety Device Diagnostics
}LED display for:
– State of the actuator
– State of the inputs
– Supply voltage/fault
}4 directions of actuation

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Function description
The safety outputs may have a high or low signal, depending on the position of the actuator
and the signal status of the inputs.
In a safe condition the safety outputs are in the OFF state.
Electrical states of the inputs and outputs (when safety switch is ready for operation:
Power/Fault LED is green):
Actuator
within the
response
range
Safety input
S11
Safety input
S21
Safety out-
put 12
Safety out-
put 22
Signal out-
put Y32
(without use
of the SDD)
Yes High High High High High
Yes Low Low Low Low High
No x x Low Low Low
Yes High Low High Low High
Yes Low High Low High High
x: High or low signal
Plausibility monitoring for safety inputs S11 and S21
}If one safety input switches from high to low, while the other safety input remains high, an
unequal status is displayed: Input LED flashes yellow
}If this safety input switches back from low to high, while the other safety input remains
high, a plausibility error is displayed and a partial operation lock is triggered: Input LED
flashes yellow
A switch to a high signal will only lead to normal safety switch operation if both inputs had a
low signal. From this moment on, the switch to high may occur (partial operation lock see
Error display [ 25]).
}Diagnostic input Y1
If an SDD fieldbus module is used, the diagnostic input Y1 is automatically activated and
data is read.
If no SDD fieldbus module is used, the diagnostic input Y1 is not used.
}Signal output/diagnostic output Y32 in SDD mode
If an SDD fieldbus module is used, the signal output/diagnostic output Y32 is activated for
writing data.

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A1 A2 S11 S21
12 22 Y32
Y1
SDD Input
SDD Output
Power Input
Receiver Actuator
Safety Device Diagnostics
Safety Device Diagnostics is an option that can be selected independently of the safety-re-
lated wiring.
When using the Safety Device Diagnostics, up to 16 sensors connected in series can be
connected as a subscriber to a fieldbus module.
The communication of the sensors with the fieldbus module is automatically built up again
with each new supply of the supply voltage. As a result, a sensor can be exchanged, e.g.
when servicing, without the need for special measures.
An exchange can be detected via the fieldbus module e.g. through the serial number.
}With Safety Device Diagnostics there are the following diagnostic options for the fieldbus
module:
– Poll information of the sensors (examples: what sensor in the series has switched, at
what point could there be an open circuit in the series connection)
– Read configuration parameters of the sensor (examples: Number of teach-in pro-
cesses remaining, serial number of the sensor)
– Perform actions (example: poll updated actuator name)
The results of the sensor diagnostics can be checked already during the installation phase
via the display in the fieldbus module, without the need to connect the fieldbus module to
the network.
}With Safety Device Diagnostics there are the following diagnostic options for the fieldbus
module for simple wiring:
– Information is passed on via the fieldbus module directly to the network
– Mappings of the signal outputs to the sensor are automated by the SDD.

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This prevents wiring errors and an expansion or reduction of the sensors is possible
without the need to change existing wiring.
– Wiring in accordance with IP20: Rapid installation in the control cabined is enabled.
– Wiring in accordance with IP67: Various passive junctions can be used (see Order
references for accessories [ 32]) to connect several sensors with only one cable
from the field in the control cabinet.
Further information on Safety Device Diagnostics can be found in Additional documents
that apply [ 7].
Operating distances
On
Off
Legend:
}Sao: Assured operating distance: 15 mm
}So: Typical operating distance: 21 mm
}Sr: Typical release distance: 32 mm
}Sar: Assured release distance: 40 mm

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Lateral and vertical offset
Direction of actuation, front
[1]
[2]
[3]
[4] [4]
[5]
[6]
Power / Fault
Safety Gate
Input
Direction of actuation at the side left-hand/right-hand
[4]
[3]
[2]
[1]
[4]
[5]
[6]
Safety Gate
Input
Power /Fault
Direction of actuation up/down
[1]
[2]
[3]
[4] [4]
[5]
[6]
[1] Hysteresis
[2] Typical operating distance SO
[3] Typical release distance Sr
[4] Offset in mm
[5] Operating distance in mm
[6] Response range
Wiring
Please note:
}Information given in the Technical details [ 27] must be followed.
}The max. cable length lmax in the input circuit is calculated from
– the max. cable capacitance at the safety outputs (see Technical data [ 27]).
– the minimum permitted supply voltage at the safety switch (19.2 V).
}When the safety inputs of the safety switch are controlled by an upstream device, and
they are not wired with 24V,
– They must be monitored for shorts across contacts (e.g. by PSENcs, PSENml,
PSENsg or PSENsl) or
– The faults at the safety inputs that can occur by shorts across contact will have to be
excluded by suitable measures (e.g. wiring in accordance with EN 602041).
}The power supply must meet the regulations for extra low voltages with protective elec-
trical separation (SELV, PELV).
}The inputs and outputs of the safety switch must have protective separation from
voltages over 60 VDC.

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INFORMATION
Only use safety relays with a 24 VDC supply voltage. Safety relays with a
wide-range power supply or in AC device versions have internal potential
isolation and are not suitable as evaluation devices.
}The supply voltage to the safety switch must be protected with a 2 A to 4A quick-acting
fuse.
}Ensure the wiring and EMC requirements of EN 60204-1 are met.
}Refer to the notes on wiring in EN60079-14.
}When connecting in series, consider the requirements of manipulation protection and the
protection against bypassing or from overriding the safety switch (ENISO14119).
}Ensure that the connector of the safety switch in the EX area is not removed or inserted.
}Any metallic parts (also accessories) must be connected to the equipotential bonding in
case of a risk of charging.
}As shown in the diagram, combine the clips supplied above the screw connection of the
cable and press both parts firmly onto each other. The clips must audibly lock into posi-
tion and they must not be manually detachable.
[1]
Legend
[1] Manipulation protection CABLE/M12/CLIP

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Terminal assignment connectors
8-pin M12 connector
PIN Connection
designation
Function Wire colour
1 S21 Input, channel 2 white
2 A1 +24 VUB brown
3 12 Output, channel1 green
4 22 Output, channel2 yellow
5 Y32 Signal output/diagnostic output grey
6 S11 Input, channel 1 pink
7 A2 0 V UB blue
8 Y1 Diagnostics input red
The wire colour also applies for the cable available from Pilz as an accessory.

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Connection to evaluation devices
Make sure that the selected evaluation device has the following property:
}OSSD signals are evaluated through 2 channels with plausibility monitoring
Note:
}The use of Safety Device Diagnostics is described in the System Description "Safety
Device Diagnostics".
CAUTION!
Do not connect the signal output to 0 V!
If the signal output Y32 is connected to 0 V, the safety switch may be dam-
aged as a result. Connect the signal output Y32 to a consumer, e.g. to the
input on a control system, or leave the signal output unconnected. Also note
the max. current (see Technical details [ 27]).
Connection diagram, single connection without SDD
FS: Fail-Safe
12
A1
A2
22
0 V
24 V
S21
S11
I1 (FS) I2 (FS)
A1
A2
Actuator Safety switch
Evaluation device

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Connection diagram, single connection with SDD
S21S11
24 V 0 V
A1
A2
12 22
I2 (FS)I1 (FS)
FS: Failsafe
A1
A2
Y1
Y32
Rx Tx
Ex-
area
Non-
Ex-
area
Safety switch
Evaluation device
Fieldbus module
Actuator
Series connection
The safety sensors PSENcode are also suitable for series connection with other sensors.
Maximum number of PSENcode sensors switched in series connections for SIL CL 3 using
SDD
}PSENcodelarge design (PSEN cs1.xp - cs2.xp): 8
When using other SDD-compatible sensors, the number must be recalculated.
In practice, the maximum possible number will be limited by the following parameters,
among others:
}The required SIL level (e.g. SIL CL 3),
}the required performance level (e.g. PL e (Cat. 4)),
}the maximum delay or risk time permitted by the application.
Ensure there is sufficient supply voltage, taking inrush currents and fusing into considera-
tion.

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CAUTION!
Extension of delay-on de-energisation
When several (n) devices are connected in series, the delay-on de-ener-
gisation time adds with the number of interconnected safety switches.
The max. delay-on de-energisation is made up of the
risk time (see Technical details [ 27])
+ (n-1) x max. delay-on de-energisation of the inputs
+ max. delay-on de-energisation of the evaluation device
}When making series connections using SDD, only use the following passive junctions.
– PSEN ix2 F4 code
– PSEN ix2 F8 code
– PSEN Y junction M8-M12/M12 PIGTAIL
– PSEN Y junction M12-M12/M12 PIGTAIL
– PSEN Y junction M12 SENSOR
– PSEN Y junction M12 cable channel
Function test when safety channels are connected in series
Before commissioning and after each change, check that the safety function is guaranteed
when the gates are opened. To do this, open each gate individually and check the status at
the inputs on the evaluation device:
}Close all the gates.
There must be high signals at the inputs on the evaluation device (e.g. S11, S21 or I1,
I2).
}Open one gate; the other gates remain closed.
There must be low signals at the inputs on the evaluation device (e.g. S11, S21 or I1, I2).
}Close the gate again.
High signals must return at the inputs on the evaluation device (e.g. S11, S21 or I1, I2).
}Repeat the test for each gate.
}If the input signals do not react as described above, check and rectify the wiring and carry
out the test again.

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Connection diagram, series connection without SDD
FS: Fail-Safe
S21
S11
12
A1
A2
22
0 V
24 V
A1
A2
A1
A2
A1
A2
12 22
12 22
S21
S11
S21
S11
Y32
Y32
Y32
I1 (FS) I2 (FS)
I1
I2
I3
Actuator
Actuator
Actuator
Safety switch
Safety switch
Safety switch
Evaluation device
Ex area
Non-Ex area
Controller

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Connection diagram, series connection with SDD
S11 S21
24 V 0 V
A1
A2
12 22
I1 (FS) I2 (FS)
FS: Failsafe
S11 S21
S11 S21
12 22
12 22
A1
A2
A1
A2
A1
A2
Y1
Y1
Y1
Y32
Y32
Y32
TxRx
Ex area
Non-Ex area
Safety switch
Safety switch
Safety switch
Evaluation device
Actuator
Actuator
Actuator
Fieldbus module