PINARELLO DOGMA F12 Series User manual

2019 - Copyright © Cicli Pinarello SRL - C.F. e P.I. 05994100963
ASSEMBLY MANUAL

CICLI PINARELLO S.R.L. | Viale della Repubblica, 12 - 31020 Villorba (TV) - Italia
C.F. - R.I. - P.IVA IT 05994100963 | tel. [phone] | fax [phone] | www.pinarello.com
2
SCOPE OF THIS ASSEMBLY MANUAL
GENERAL NOTES ABOUT ASSEMBLY
TOOLS AND TORQUE SPECS
HOUSING AND HOSE LENGTH RECOMMENDATION
RIM BRAKE: INSTALLATION AND HOUSING ROUTING
DISC BRAKE: INSTALLATION AND HOSE ROUTING
ELECTRONIC GROUPSET (DI2) INSTALLATION AND CABLE ROUTING
MECHANICAL GROUPSET INSTALLATION
INTEGRATED HANDLEBAR (TALON ULTRA) ROUTING (ELECTRONIC DI2)
INTEGRATED HANDLEBAR (TALON ULTRA) ROUTING (MECHANICAL)
BRAKE CABLE INSTALLATION (INTEGRATED HANDLEBAR)
HEADSET ADJUSTING
STEM AND BAR INSTALLATION AND ROUTING (FOUR CONFIGURATIONS)
FINAL CHECKS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
CONTENTS
3
4
5
6
7
12
17
22
25
29
35
44
48
51

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3
1.1
1.2
1.3
1.4
1.5
This manual is intended as a guide for the assembly of the Dogma F12 and Dogma F12
Disk from a frame kit to a complete bike.
Due to the high degree of complexity of the Dogma F12 and Dogma F12 Disk this
manual is intended for expert mechanics of Authorized Pinarello Dealers.
Please utilize Authorized Pinarello Dealers for assembly, service, repairs or
maintenance performed on the Pinarello Dogma F12 and Dogma F12 Disk.
The following instructions for electronic groupsets are focused for Shimano Di2
wiring. Sram eTAP or Campagnolo EPS may be different
from the given instruction.
In the downloads section of www.pinarello.com you can download Dogma F12 and
Dogma F12 Disk assembling video as support for this manual. As well as a digital
version of this document.
1. SCOPE OF THIS ASSEMBLY MANUAL

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4
2. GENERAL NOTES ABOUT ASSEMBLY
2.1
2.2
2.3
2.4
2.5
Before assembly inspect all components (frame, fork, seatpost, handlebar, headset
top cap and spacers) to ensure that there aren’t any sharp edges, burrs or cracks.
In the case of any crack, DO NOT continue assembly and immediately contact the
Pinarello Customer Service.
All edges of the handlebar, stem, top cap and spacers in contact with the steerer tube
should be rounded out to eliminate stress points.
Do not drill, remove parts or modify the frame components in any way. Not following
this warning could result in injury or death.
Do not install incompatible components. Use of other components may compromise
the integrity of the assembly.

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3.1 Use the proper tightening torques, it is essential for the correct function and to
avoid loosening or structural damages. In certain cases tightening torques ensure
mechanical couplings, in other cases they prevent loosening. Depending on the
application, the threads should be greased or treated with thread-lockers. Refer to the
chart below for the proper torque to be applied and for the treatment.
Suggested thread-lockers are:
- Loctite 222
- Arexons System 52A22
To lubricate threads never use lithium-based greases.
Use MOST Safe grip paste on the seat post before installing it. After rst ride, and
consistently thereafter, recheck the tightness of each bolt to ensure secure attachment
of the components.
COMPONENT TORQUE [Nm] THREAD TOOL
Seat Post: xing clamp 4 Lubricated Torx T15
Seat Post: saddle rail bolts
4 (front)
Lubricated
10 mm HEX key (front)
8(rear) 5 mm Allen key (rear)
Stem: fork tube xing bolt 6 Thread-locker Torx T20
Expander: inside steerer tube 6 Lubricated Allen key 6 mm
Cap on top of the stem Preload: 2
Final: 6 (MAX) Thread-locker Allen key 5 mm
Bottle Cage 2 Thread-locker Torx T25
BB Cable Guide 2 Thread-locker Torx T20
Down Tube Cover 0.5 Thread-Locker Allen key 2 mm
Talon Ultra Cover (rear) 0.5 (MAX) Thread-Locker Torx T10
Talon Ultra
Cover (front)
w/o iTalon 1 (MAX) Thread-Locker
Torx T25 Torx T25
w/ iTalon 3
3. TOOLS AND TORQUE SPECS

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4.1
4.2
In order to properly assemble the Dogma F12 and Dogma F12 Disk we recommend
using the following minimum housing and hose lengths, which will then be cut
according to the frame and handlebar size.
MECHANICAL GROUPSET:
- FRONT Derailleur housing length = 1000 mm
- REAR Derailleur housing length = 1000 mm
4. HOUSING AND HOSE LENGTH RECCOMENDATION
FRONT Brake REAR Brake
RIM Brakes – minimum housing length [mm] 580 1250
DISC Brakes – minimum hose length [mm] 1000 1700

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5.1 Assembly the Rear Brake (RB) on the frame. Only Direct Mount rim brakes are
compatible.
ATTENTION! follow the brake OEM assembly instructions.
5. RIM BRAKE: INSTALLATION AND HOUSING ROUTING
01

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5.2 Assembly the Front Brake (FB) on the fork. Only Direct Mount rim brakes are compatible.
ATTENTION! follow the brake OEM assembly instructions.
5. RIM BRAKE: INSTALLATION AND HOUSING ROUTING
02

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03
5.3
5.4
Route the RB housing into the frame top tube, from the exit hole on the rear part of top
tube to the head tube.
Refer to chapter “4. HOUSING AND HOSE LENGTH RECCOMENDATION” for the correct
housing length.
Apply 40 cm foam sleeve on the RB housing and pull it into the top tube. Make sure to
place the foam sleeve nearby the head tube.
5. RIM BRAKE: INSTALLATION AND HOUSING ROUTING
FOAM SLEEVE

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5.5 Headset top cap assembly:
- Install the lower headset bearing (bearing 1” ½ and crown race) into the proper frame seat.
ATTENTION! apply grease around the bearing frame seat.
- Push the steerer tube up into the head tube. Use a proper support for the fork while
installing.
04
5. RIM BRAKE: INSTALLATION AND HOUSING ROUTING

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RB
05
- Install the upper bearing in its frame seat. Make sure to capture the RB housing between
bearing and steerer tube.
ATTENTION! apply grease around the bearing frame seat.
- Install the compression ring.
ATTENTION:
• the cut on compression ring must be on the backward side.
• the RB housing must be on the right notch in the compression ring.
- Install the head set top cap. Make sure to keep the RB housing on the right notch in the
headset top cap.
In case of Electronic groupset (Di2) go to chapter 7.
In case of Mechanical groupset go to chapter 8.
5. RIM BRAKE: INSTALLATION AND HOUSING ROUTING

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6. DISC BRAKE: INSTALLATION AND HOSE ROUTING
6.1 Route the RB hose from the left chainstay hole to the top tube. RB hose must route
above the Bottom Bracket (BB) sleeve.
Refer to chapter “4. HOUSING AND HOSE LENGTH RECCOMENDATION” for the correct
hose length.
ATTENTION! push the RB hose on the special clip located inside the frame in
correspondence with the Down Tube (DT) opening. See gure below.
06

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6.2 Install the rear brake caliper. Connect the rear brake to the left chainstay. Tighten the
bolt until the brake is locked. It will be fully tightened only after alignment with disc
rotor (refer to chapter “14. FINAL CHECKS” for more details).
ATTENTION! follow the brake OEM assembly instructions
07
6. DISC BRAKE: INSTALLATION AND HOSE ROUTING

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6.3
6.4
RoutetheFBhosethroughtheforkentryhole(leftforkarm)anduptotheexitholeonthe
steerer tube. Refer to chapter “4. HOUSING AND HOSE LENGTH RECCOMANDATION”
for the correct hose length.
Install the FB caliper to the fork. Tighten the bolt until the brake is locked. It will
be fully tightened only after alignment with disc rotor (refer to chapter “14. FINAL
CHECKS” for more details).
ATTENTION! follow the brake OEM assembly instructions.
08
6. DISC BRAKE: INSTALLATION AND HOSE ROUTING

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6.5 Headset top cap assembly:
- Install the lower headset bearing (bearing 1” ½ and crown race) into the proper frame
seat.
ATTENTION! apply grease around the bearing frame seat.
- Push the steerer tube up into the head tube. Capture the FB hose inside the bearing
and push up through the head tube. Use a proper support for the fork while installing.
- Install the upper bearing in its frame sit. Make sure to capture the RB hose and the
FB hose between bearing and steerer tube.
ATTENTION! apply grease around the bearing frame seat.
09
6. DISC BRAKE: INSTALLATION AND HOSE ROUTING

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- Install the compression ring.
ATTENTION:
• the cut on compression ring must be on the backward side.
• the RB hose must be on the right notch in the compression ring.
• the FB hose must be on the left notch in the compression ring.
- Install the head set top cap. Make sure to keep the RB hose on the right notch in the head
set top cap, and the FB hose on the left notch in the head set top cap.
RBFB
10
6. DISC BRAKE: INSTALLATION AND HOSE ROUTING
In case of Electronic groupset (Di2) go to chapter 7.
In case of Mechanical groupset go to chapter 8.

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7.1 Electronic cable routing:
- Rear Derailleur (RD): pull 750 mm cable EW-SD50 from the right chainstay to the BB sleeve.
- Front derailleur (FD): pull 350 mm cable EW-SD50 from the hole above FD to the BB sleeve.
- Battery: pull 1000 mm cable EW-SD50 from the seat tube to the BB sleeve.
- Di2 Interface: pull 600 mm cable EW-SD50 from the DT interface hole to the BB sleeve
ATTENTION! pass all four cables through the BB sleeve using the upper BB sleeve hole.
SM - JC41
600 mm 1000 mm
350 mm
750 mm
11
7. ELECTRONIC GROUPSET (DI2) INSTALLATION
AND CABLE ROUTING

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7.2
- Apply the heat-shrinking tubes to the four cables.
- Connect the four cables to the junction SM-JC41 and warm up the heat-shrinking tubes.
ATTENTION! max heating temperature 200°C, in order to not damage the electronic
cables.
- Place the junction SM-JC41 into the frame through the BB sleeve hole.
ATTENTION! no cables must remain in the BB sleeve.
Rear Derailleur installation:
- Insert the RD wire grommet into the drop out exit hole.
- Install the rear derailleur to the RD hanger. Tighten following OEM torque spec.
- Attach the 750mm wire EW-SD50 to the RD.
7. ELECTRONIC GROUPSET (DI2) INSTALLATION AND CABLE ROUTING
GROMMET

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7.3 Front Derailleur installation:
- Insert the FD wire grommet into the seat tube exit hole
- Install the front derailleur to the FD hanger. Tighten the bolt until the FD is in place.
It will be fully tightened, following OEM specs, only at the nal tuning stage (refer to
chapter “14. FINAL CHECKS” for more details).
- Attach the 350mm wire EW-SD50 to the FD
14
13
7. ELECTRONIC GROUPSET (DI2) INSTALLATION AND CABLE ROUTING
GROMMET

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7.4 Battery installation (Shimano Di2):
- Install the battery into the seatpost using the battery hanger device. Make sure that
the battery is completely insert into the seat post, just the battery connector should
be outside.
ATTENTION! Battery hanger maximum torque: 2 Nm.
- Apply MOST Safe grip paste on the lower part of the seatpost to increase the friction
with the seat post pocket.
- Connect the 1000mm wire EW-SD50 to the battery.
- Insert the seatpost into the seat tube.
15
1000 mm
16
7. ELECTRONIC GROUPSET (DI2) INSTALLATION AND CABLE ROUTING