Pioneer PDR-509 User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
RRV2268
COMPACT DISC RECORDER
T – ZZE FEB. 2000 Printed in Japan
Model No. Order No. Remarks
PDR-509/MV RRV2167
PDR-509 RRV2055 Service guide
¶This service manual should be used together with the following manual(s):
PDR-509
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model
PDR-509 Power Requirement Remarks
MV/2 ‡AC220–230V
1. CONTRAST OF MISCELLANEOUS PARTS........ 2
2. SCHEMATIC DIAGRAM ....................................... 6
3. PCB CONNECTION DIAGRAM.......................... 20
4. ADJUSTMENT .................................................... 22
Confirm it............................................................. 23
CONTENTS
PDR-509 has two models which specifications are different.
Each distinction will be confirmed with the indication of
the rear base and the packing case.
Refer to “ Confirm it ”.

PDR-509
2
1. CONTRAST OF MISCELLANEOUS PARTS
PCB ASSEMBLIES
P6 - 1 CD-R CORE Assy PYY1273 PYY1282
EXTERIOR SECTION
P6 - 6 NSP CD-R CORE Assy PXA1625 PXA1630
P6 -16 Rear Base PNA2526 PNA2541
NSP Shield Plate Not used PNB1621 No. 1
NSP Cover Not used PNM1349 No. 2
Shield Case Not used PNB1622 No. 3
NSP PCB Spacer Not used PNY-404 No. 4
NSP Insulating Seal Not used PNM1351 No. 5
Screw Not used IPZ30P120FMC No. 6
NSP Binder Not used ZCA-BK1 No. 7
CD-R CORE ASSY (1/2)
P8 -28 NSP Earth Lead Unit PDF1200 Not used
CD-R CORE ASSY (2/2)
P9 - 4 Float Rubber A AEB7063 Not used
P9 - 4 Float Rubber C Not used VEB1301
P9 -21 CD-R Pickup PEA1351 PEA1352
Ref.
No. Remarks
MV type MV/2 type
Part No.
Mark Symbol and Description
7CONTRAST TABLE
PDR-509/MV/2 and PDR-509/MV are constructed the same except for the following:
¶The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.
¶For PCB ASSEMBLIES, Refer to “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION DIAGRAM”.
NOTES : ÷Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷Reference Nos. indicate the pages and Nos. in the service manual for the base model.
÷When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
560 Ω=56 ×101 =561................................................... RD1/4PU 561J
47k Ω=47 ×10 3=473 .................................................. RD1/4PU 473J
0.5 Ω=R50 ...................................................................... RN2H Â50K
1 Ω=1R0 ......................................................................... RS1P 1Â0K
Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω=562 ×10 1=5621 ........................................... RN1/4PC 5621F

PDR-509
3
7EXPLODED VIEWS
÷EXTERIOR SECTION
G
I
G
F
H
IFH
JE
K
CD-R CORE Assy
No. 1
No. 2
No. 4
CD-R CORE Assy
Mecha Base
PCB Spacer
Radiation
Seat
Screw
(BBZ30P080FCC) Screw
(ABA1011)
Screw
(BBZ30P080FCC)
Screw
(BBZ30P080FCC)
Screw
(ABA1011)
No. 5
No. 6
No. 7
No. 3

PDR-509
4
Mark No. Description Part No. Mark No. Description Part No.
7PCB PARTS LIST
CD-R CORE ASSY
SEMICONDUCTORS
IC502 AD1893JST
IC101 AK8563
IC321 BA05FP
IC142, IC143, IC304 BA10358F
IC561 BA7082F
IC303 (BR93LC46F) PYY1196
IC401 CXD2585Q
IC141, IC161, IC255, IC508 HD74HC4053FP
IC371 HD74HC573FP
IC501 LC89585
IC503 LH64256CK-70
IC931 LP2980IM5-5.0
IC451 M56788FP
IC252–IC254 NJM2100M
IC181 NJM2137M
IC251 NJU7016M
IC201 PA9007A
IC507 PCX1026
IC431 PD9020A
IC351 PDJ014A
IC301 PE5147A
IC932 PST994C
IC505 TC74HC157AF
IC362 TC7S00F
IC363, IC562 TC7S04F
IC305, IC509 TC7S08F
IC361, IC364 TC7S14F
IC510 TC7S32F
IC506 TC7SU04F
IC302 TK11041M-1
Q452 2SK209
Q102 DTA114TK
Q204, Q401, Q402 DTA124EK
Q551 DTA143EK
Q101, Q142, Q201, Q203 DTC114TK
Q103, Q141, Q301–Q304 DTC124EK
D101, D182, D201, D302 1SS355
D321, D322, D361, D362, D452 1SS355
D102, D181, D202, D251 DA204K
D551 DAN202K
D301 DAP202K
D141, D252, D323 MA704
D204 UDZ3.0B
COILS AND FILTERS
L434, L505 CHIP COIL DTL1058
L101, L302, L305–L309 OTL1040
L311–L315, L318–L320 OTL1040
L322–L324, L351, L371 OTL1040
L511–L513, L515–L518, L522 OTL1040
L524, L526 CHIP SOLID INDUCTOR OTL1040
L568 CHIP SOLID INDUCTOR QTL1015
F401, F403, F432, F433 VTF1097
F501–F504, F506–F508, F510 VTF1097
F514, F520, F521, F527, F533 VTF1097
F551, F552, F561, F571 VTF1097
CHIP SOLID INDUCTOR
CAPACITORS
C122, C185 CCSQCH100D50
C159, C434, C551, C564 CCSQCH101J50
C507, C508 CCSQCH150J50
C563 CCSQCH160J50
C406 CCSQCH221J50
C107, C404 CCSQCH331J50
C263, C311 CCSQCH470J50
C213, C256, C408, C526 CCSQCH471J50
C518 CCSQCH820J50
C183, C184 CCSQCJ3R0C50
C480–C482 CCSQSL471J50
C321, C465, C931 CEAL100M50
C121, C126, C327, C401, C409 CEAL101M6R3
C417, C901, C902 CEAL101M6R3
C307 CEAL1R0M50
C216 CEAL2R2M50
C933 CEAL3R3M50
C181, C452, C477, C903 CEAL470M16
C130, C201, C209, C211, C253 CEAL470M6R3
C323, C368, C431, C502, C512 CEAL470M6R3
C515, C520, C553, C559, C566 CEAL470M6R3
C308 CEAL4R7M50
C207, C233, C252, C257, C403 CKSQYB102K50
C407, C501, C517 CKSQYB102K50
C109, C110, C112, C128, C206 CKSQYB103K50
C226, C230, C231, C251, C324 CKSQYB103K50
C412, C454–C459, C470–C473 CKSQYB103K50
C505, C510, C558, C567, C934 CKSQYB103K50
C142, C151, C182, C224, C225 CKSQYB104K25
C361, C364, C453, C476, C504 CKSQYB104K25
C932 CKSQYB104K25
C105, C116, C127, C232, C258 CKSQYB105K10
C514, C557 CKSQYB105K10
C208, C414 CKSQYB152K50
C155, C156, C203 CKSQYB223K50
C113–C115, C117, C118 CKSQYB224K16
C304, C305, C460, C462 CKSQYB224K16
C212, C451 CKSQYB272K50
C104, C221 CKSQYB331K50
C103 CKSQYB333K50
C131, C215, C227–C229 CKSQYB334K16
C134, C363, C474, C475 CKSQYB471K50
C413 CKSQYB473K25
C102, C141 CKSQYB473K50
C119, C204, C468, C469 CKSQYB681K50
C463, C464 CKSQYB682K50
C205 CKSQYB683K25
C133, C144, C153, C254, C303 CKSQYF103Z50
C322, C362, C416, C433, C519 CKSQYF103Z50
C521, C555, C561, C562 CKSQYF103Z50
C568, C569, C905 CKSQYF103Z50
C106, C108, C111, C120, C123 CKSQYF104Z25
C125, C129, C132, C143, C152 CKSQYF104Z25
C154, C158, C161, C202, C210 CKSQYF104Z25
C214, C217, C255, C260–C262 CKSQYF104Z25
F
A

PDR-509
5
Mark No. Description Part No.
C301, C302, C306, C309, C310 CKSQYF104Z25
C312, C313, C326, C365–C367 CKSQYF104Z25
C369, C371, C402, C405 CKSQYF104Z25
C410, C411, C415, C432 CKSQYF104Z25
C466, C467, C503, C506, C509 CKSQYF104Z25
C511, C513, C516, C523, C524 CKSQYF104Z25
C552, C554, C560, C565, C572 CKSQYF104Z25
C522, C525 CKSQYF104Z50
C124, C328, C570, C904 CKSQYF473Z25
C325 (1F/5.5V) VCH1039
RESISTORS
R113, R441, R442, R514 (330Ω) ACN7054
R308, R417 (470Ω) ACN7056
R313, R570 (47kΩ) ACN7077
R401, R416, R433 (100Ω) DCN1092
R507 (220Ω) DCN1093
R371, R372, R501 (10kΩ) DCN1094
R181 (4.7kΩ) DCN1100
R143 (2.2kΩ) PCN1039
R468, R470, R476, R478 RN1/10SE1002D
R477, R479 RN1/10SE1202D
R464, R466 RN1/10SE2202D
R469, R471 RN1/10SE5102D
R465, R467 RN1/10SK2003D
VR101, VR161–VR164 (4.7kΩ) VCP1154
VR141 (22kΩ) VCP1158
Other Resistors RS1/10S&&&J
OTHERS
CN453 KR CONNECTOR 2P B2B-PH-K-S
CN451 KR CONNECTOR 3P B3B-PH-K-S
CN901 KR CONNECTOR 6P S6B-PH-K-S
CN502 8P FFC CONNECTOR VKN1268
CN301 15P FFC CONNECTOR VKN1275
CN501 21P FFC CONNECTOR VKN1281
CN101 32P FFC CONNECTOR VKN1463
KN101, KN321, KN501, KN901 VNF1084
EARTH METAL FITTING
X501 CRYSTAL (16.9344MHz) PSS1008
X301 CERAMIC (32MHz) PSS1023

PDR-509
6
A
B
C
D
1234
1234
2.1 CD-R CORE ASSY (1/5)
2. SCHEMATIC DIAGRAM
A5/5 F
A2/5 F
A4/5 F
A3/5 F
ATIP DECODER
A1/5 F
CD-R CORE ASSY (PYY1282)
• MECHA. CONTROL µCOM BLOCK
1/5F
A

PDR-509
7
A
B
C
D
5678
5678
MECHA µ-COM
8 bit LATCH
A4/5 F
IC303
PYY1196
EEPROM
CN301
CN804
1 2 457 3 6
8 9 10 11 12
E2/2
1/5F
A
Note :When ordering service parts, be sure to refer to "EXPLODEDVIEWS and PARTS LIST" or "PCB PARTS LIST".

PDR-509
8
A
B
C
D
1234
1234
2.2 CD-R CORE ASSY (2/5) and CD-R PICKUP
CD-R PICKUP
(PEA1352)
CN1 CN101 78
MULTI PLEXER
MULTI PLEXER
A2/5 F
CD-R CORE ASSY (PYY1282)
• RF PROCESSOR BLOCK
(R)
(R)
(R)
(R)
(R)
(R)
(R)
(R)
2/5F
A

PDR-509
9
A
B
C
D
5678
5678
CN102
4
3
2
1
5
6
RF PROCESSOR
A3/5 F
A5/5 F
A1/5 F
A4/5 F
A3/5 F
(R)
: RF SIGNAL ROUTE
: AUDIO SIGNAL ROUTE (REC)
(R)
(R)
(R)
(R)
(R)
(R)
(R)
(R)
2/5F
A

PDR-509
10
A
B
C
D
1234
1234
2.3 CD-R CORE ASSY (3/5)
A2/5 F
A1/5 F
A5/5 F
A2/5 F
2
A3/5 F
CD-R CORE ASSY (PYY1282)
• SERVO BLOCK
3/5F
A

PDR-509
11
A
B
C
D
5678
5678
1
CDR SERVO AMP
MULTI PLEXER
A1/5 F
A4/5 F
A2/5 F
A1/5 F
3/5F
A

PDR-509
12
A
B
C
D
1234
1234
2.4 CD-R CORE ASSY (4/5)
A4/5 F
CD-R CORE ASSY (PYY1282)
• DIGITAL BLOCK
VCO
STRATEGY
CONTROL
EFM ENCODER IC
A3/5 F
A2/5 F
A1/5 F
A2/5 F
A1/5 F
18
15
17
16 14
13
(R)
(R)
(R)
(R)
(R) (R)
(R)
4/5F
A

PDR-509
13
A
B
C
D
5678
5678
: The power supply is shown with
the marked box.
D-RAM
FS CONVERTER
MULTI PLEXER
VCO
CN501
CN502
CN801
A5/5 F
2
3
1
4
6
7
8
9
10
11
12
MULTI PLEXER
E1/2
EXXTAL
(R)
: AUDIO SIGNAL ROUTE
: AUDIO SIGNAL ROUTE (REC)
(R) (R)
(R) (R)
4/5F
A

PDR-509
14
A
B
C
D
1234
1234
2.5 CD-R CORE (5/5), SERVO MECHANISM, LOADING A and LOADING B
ASSYS
BCD
PC651
NJL5803K-F1
A5/5 F
CD-R CORE ASSY (PYY1282)
• DECODER BLOCK
CN453
CN451
CN452
CN501
CN601
CN551
J601
S501 LOADING A
ASSY (PWZ3760)
C
LOADING B
ASSY (PWZ3761)
D
LOADING MOTOR
ASSY
VXX2505
SERVO MECHANISM
ASSY (PWZ3759)
B
CARRIAGE MOTOR
ASSY (SLIDER)
PEA1350
DC MOTOR ASSY
(SPINDLE)
PEA1235
S601
5ch ACTUATOR DRIVER
A3/5 F
A2/5 F
3
12
5/5F
A

PDR-509
15
A
B
C
D
5678
5678
: The power supply is shown with the marked box.
CD DECODER
A2/5 F
A1/5 F
A4/5 F
CN21
J
5
4
CN901
: RF SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
5/5F
A

PDR-509
16
Media Pickup Position DGAI
(IC351-pin56) D8CM (IC351-pin57)
CD
12cm Inner 0V 0V
12cm Outer 5V 0V
8cm Inner 0V 0V
8cm Outer 5V 0V
CD-R
CD-RW
12cm Inner 5V 0V
12cm Outer 5V 0V
8cm Inner 0V 5V
8cm Outer 5V 5V
VOLTAGES and WAVEFORMS
CD-R CORE ASSY
A1/5 F
CD-R CORE ASSY
A3/5 F
CD-R CORE ASSY
A4/5 F
at FS = 44 kHz
(at FS Converter through)
Others
FSR/XTHR
(CN301-pin 2) 0V 5V
at DIGITAL LOCK at DIGITAL UNLOCK
XVCO
(CN301-pin3) 0V 5V
UNLOCK
(CN301-pin7) 0V 5V
XPFAIL
(CN301-pin4) 5V −
XRST
(CN301-pin11) 5V −
CLV
(IC201-pin13) ECLV (IC201-pin14)
STOP 0V 0V
CAV 0V 5V
CLV 5V 0V
ECLV 5V 5V
Operating
Mode
A/D Converter used
at Analog REC Pause
or REC Others
ADSTBY
(CN501-pin4) 0V 5V
at MUTE ON
(Audio Signal Not Output) at MUTE OFF (Audio Signal Output)
AMUTE
(CN501-pin9) 5V 0V
LRSTD
(CN501-pin10) 5V −
Note :
The encircled numbers denote measuring point in the schematic diagram.
1
CN301 - pin 5 (MREQ)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
2
CN301 - pin 6 (EN_CE)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
3
CN301 - pin 8 (XFUSE)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
4
CN301 - pin 9 (MACK)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
5
CN301 - pin 10 (MSCK)
V: 0.2V/div.(10 : 1) H: 0.5µsec/div.
(PLAY)
6
CN301 - pin 12 (MSO)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
7
CN301 - pin 13 (MSI)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
8
IC301 - pin 28 (SCLK)
V: 2V/div. H: 2µsec/div.
(Disck Loading)
9
IC301 - pin 27 (XL2)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
10
IC301 - pin 26 (DATA)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
11
IC301 - pin 25 (CLOK)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
12
IC301 - pin 24 (XLAT)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
CD-R CORE ASSY
A1/5 F

PDR-509
17
1CN102 - pin 1 (RF)
V: 20mV/div.(10 : 1) H: 0.5µsec/div.
(PLAY)
2CN102 - pin 3 (MPP)
V: 10mV/div.(10 : 1) H: 2msec/div.
(PLAY)
3CN102 - pin 4 (TE)
V: 5mV/div.(10 : 1) H: 2msec/div.
(PLAY)
4CN102 - pin 6 (FE)
V: 5mV/div.(10 : 1) H: 2msec/div.
(PLAY)
5TP113 (RFAC)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(PLAY)
6IC101 - pin 22 (ATFG)
V: 0.2V/div. H: 20µsec/div.
(REC)
7CN101 - pin 3 (TRK +)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
8CN101 - pin 4 (FCS +)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)
CD-R CORE ASSY
A2/5 F
CD-R CORE ASSY
A3/5 F
1TP210 (FG)
V: 0.2V/div.(10 : 1) H: 1msec/div.
(PLAY)
2Foot of R212 (SPDL)
V: 20mV/div. H: 2msec/div.
(PLAY)

PDR-509
18
1CN501 - pin 2 (ADBCK)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(STOP)
2CN501 - pin 3 (ADDATA)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(REC)
3CN501 - pin 5 (ADLRCK)
V: 0.2V/div.(10 : 1) H: 10µsec/div.
(STOP)
4CN501 - pin 7 (MCK)
V: 0.1V/div.(10 : 1) H: 50msec/div.
(STOP)
7CN501 - pin 14 (DABCK)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(STOP)
8CN501 - pin 16 (DALRCK)
V: 0.2V/div.(10 : 1) H: 10µsec/div.
(STOP)
9CN501 - pin 18 (DIN1)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(REC_OPTICAL)
10 CN501 - pin 19 (DITOUT)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(STOP)
CD-R CORE ASSY
A4/5 F
CD-R CORE ASSY
A5/5 F
13 IC501 - pin 88 (EFM)
V: 0.2V/div.(10 : 1) H: 0.5µsec/div.
(REC)
14 IC431 - pin 6 (17M)
V: 0.2V/div.(10 : 1) H: 50msec/div.
(REC)
15 IC431 - pin 33 (ODON)
V: 0.2V/div.(10 : 1) H: 0.1µsec/div.
(REC)
16 IC431 - pin 35 (WLDON)
V: 0.2V/div.(10 : 1) H: 1msec/div.
(REC)
17 IC431 - pin 36 (REWLDON)
V: 0.2V/div.(10 : 1) H: 1msec/div.
(REC)
5CN501 - pin 12 (CL)
V: 0.2V/div.(10 : 1) H: 0.5µsec/div.
(STOP) 11 CN501 - pin 20 (DIN2)
V: 0.2V/div.(10 : 1) H: 0.2µsec/div.
(REC_Coaxial)
18 TP503 (W/XR)
V: 0.2V/div.(10 : 1) H: 1msec/div.
(REC)
1CN452 - pin 2 (SL +)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(PLAY)
2CN452 - pin 3 (SP +)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(PLAY)
3CN452 - pin 9 (FG)
V: 0.2V/div.(10 : 1) H: 1msec/div.
4IC401 - pin 25 (MDP)
V: 0.2V/div.(10 : 1) H: 5µsec/div.
(PLAY)
IC401 - pin 25 (MDP)
V: 0.2V/div.(10 : 1) H: 5µsec/div.
(REC)
5IC401 - pin 20 (MIRR)
V: 0.2V/div.(10 : 1) H: 20µsec/div.
(REC_CD-RW)
6CN501 - pin 13 (DADATA)
V: 0.2V/div.(10 : 1) H: 0.5µsec/div.
(PLAY) 12 CN501 - pin 11 (DI)
V: 0.2V/div.(10 : 1) H: 5msec/div.
(STOP)

PDR-509
19

PDR-509
20
A
B
C
D
1234
1234
3.1 CD-R CORE ASSY
3. PCB CONNECTION DIAGRAM
F
A
(PNP1475-B)
VR164
IC361-IC364 IC303 IC302 IC305 IC931-IC933
IC351 IC371 IC301 IC304 IC503Q301
Q302 Q303 Q402 Q401 IC401 IC501 IC507 Q304
IC506
IC352
Q451 Q452 IC451 IC201 IC502 IC509Q203Q101 Q204IC251-IC254
Q201 IC101 Q142 IC562 IC431 IC432
VR161 VR141 VR162 VR163 VR101
CN21
J
CN804
E
CN801
E
To
CD-R
PICKUP
CN601
B
CN501
C
CN551
D
SIDE A
CD-R CORE ASSY
AF
• This diagram has four layers.
In the two middle layers, mainly Vcc and GND are Connected.