Planmeca PlanMill 40 S User manual

Planmeca PlanMill® 40 S
EN 30003011_1
user's manual

User’s manual Planmeca PlanMill 40 s 1
Table of contents
1 INTRODUCTION .................................................................................................................1
1.1 Indications for use .................................................................................................................. 1
2 ASSOCIATED DOCUMENTATION ...................................................................................... 1
3 SYMBOLS ON PRODUCT LABELS ..................................................................................... 2
3.1 Label locations ....................................................................................................................... 3
4 MILLING UNIT .................................................................................................................... 5
4.1 Switching on the milling unit ................................................................................................... 5
4.2 Display screen ........................................................................................................................ 5
4.3 Lid lights ................................................................................................................................. 5
4.4 Turning off the milling unit ...................................................................................................... 6
4.5 Relocating the milling unit ....................................................................................................... 6
4.6 System information and upgrades .......................................................................................... 8
5 FOR YOUR SAFETY ........................................................................................................... 9
6 MANAGING PATIENTS IN PLANMECA ROMEXIS ............................................................. 11
7 IMPORT FOR MILLING ..................................................................................................... 11
8 OPERATING THE MILLING UNIT ...................................................................................... 12
8.1 Pending jobs ......................................................................................................................... 12
8.2 Inserting blocks .................................................................................................................... 13
8.3 Composite block defoaming solution .................................................................................... 14
8.4 Zirlux FC2 scale factor .......................................................................................................... 14
8.5 Starting milling ...................................................................................................................... 15
8.6 Finished jobs ........................................................................................................................ 15
8.7 Deleting jobs ......................................................................................................................... 15
8.8 Automatic tool changer ......................................................................................................... 16
9 TROUBLESHOOTING/REPAIR ......................................................................................... 19
10 PREVENTIVE MAINTENANCE / CLEANING ...................................................................... 20
10.1 Cleaning fluid tank ................................................................................................................ 20
10.2 Refilling milling unit tank ....................................................................................................... 20
10.3 Maintenance before Zirlux FC2 milling ................................................................................. 21
10.4 Spindle cap and collet cleaning ............................................................................................ 21
11 TECHNICAL SPECIFICATIONS ........................................................................................ 22
11.1 Applicable standards ............................................................................................................ 22
11.2 Approvals ............................................................................................................................. 23
12 DISPOSAL ........................................................................................................................ 24

2 Planmeca PlanMill 40 s User’s manual
The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified author-
ised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.
Planmeca pursues a policy of continual product development. Although every effort is
made to produce up-to-date product documentation this publication should not be re-
garded as an infallible guide to current specifications. We reserve the right to make
changes without prior notice.
COPYRIGHT PLANMECA
Publication number 30003011 Revision 1
Released 13 September 2016
Table of contents

1 INTRODUCTION
User’s manual Planmeca PlanMill 40 S 1
1 INTRODUCTION
This manual described how to operate the Planmeca
PlanMill 40 S as part of the Planmeca Chairside CAD/
CAM solution.
1.1 Indications for use
The Planmeca PlanMill 40 S is a dental milling unit used
to fabricate restorations from compatible dental materials.
2 ASSOCIATED DOCUMENTATION
• Planmeca Romexis User’s Manual
(publication number 10014593)
• Installation manual, publication number 30003240
Instructs how to install the components of the
Planmeca Chairside CAD/CAM solution. The manual
is for service personnel.
• Technical manual, publication number 30003241
Instructs how to do the maintenance, troubleshoot
and repair tasks of the Planmeca PlanMill 40 S. This
manual is for service personnel.

3 SYMBOLS ON PRODUCT LABELS
2 Planmeca PlanMill 40 S User’s manual
3 SYMBOLS ON PRODUCT LABELS
The following symbols are used on various labels on the
system.
Alternating Current IEC 60417-5032
Caution: ISO 7000-0434A
Date of Manufacture
European conformity
Manufacturer
Non-ionizing electromagnetic radiation
Separate collection for electrical and electronic equipment
according to Directive 2002/96/EC (WEEE)
UL Laboratory Equipment Listing
IN ACCORDANCE WITH UL 61010-1
30SC
E253493
OFF Power IEC 60417-5008
ON Power IEC 60417-5007
On/Off Power IEC 60417-5010
Operating Instructions ISO 7000-1641
Protective Earth IEC 60417-5019

3 SYMBOLS ON PRODUCT LABELS
User’s manual Planmeca PlanMill 40 S 3
3.1 Label locations
3.1.1 Product identification labels
Affixed to the milling unit are product identification labels
that contain identification and safety information. Be
certain to read all product labelling.
The serial number is located inside the milling unit above
the tank.
NOTE
If any of the labels are missing or illegible, please contact
Planmeca Customer Support for replacement labels.
NOTE
Label examples are not shown actual size. The labels may
have changed since this book was published.
MILLING MACHINE
MANUFACTURED
XXXXXXXXX XXXX
SN XXXXXX

3 SYMBOLS ON PRODUCT LABELS
4 Planmeca PlanMill 40 S User’s manual
3.1.2 Attention labels
Attention labels are located in numerous places on the
Planmeca components. These labels direct you to
specific safety entries in this user manual. Adhere to all
such safety warnings at all times.
External components and connectors
When connecting external components to the Planmeca
system, attach only components that have been tested for
compliance with IEC 60601-1 or UL 60950.
Connectors for attaching external devices conduct low
voltages. Avoid touching the connector pins.
3.1.3 Protected earth ground label
The Protected Earth Ground label is attached to the
milling unit under the cover as shown.

4 MILLING UNIT
User’s manual Planmeca PlanMill 40 S 5
4 MILLING UNIT
4.1 Switching on the milling unit
Press the green button on the front of the milling unit to
turn it ON.
The power button on the back of the milling unit shuts off
electrical power to the milling unit. This is generally left
ON. The red button on the front of the milling unit will stop/
abort the milling process.
The screen on the milling unit is a touch screen. No
mouse is needed.
4.2 Display screen
When the milling unit application loads, the following
screen appears.
Close the lid and wait.
4.3 Lid lights
The lid lights change color based on the status of the
milling unit.
Lid color Description
Blue (solid) Milling unit is initializing
Green (solid) Milling unit is idle or is milling. It can accept instructions (select
restorations, cancel milling, replace tools, etc.)
Green (flashing) Milling complete. The restoration has completed milling and the lid is
open.
Purple Diagnostic mode
Red (flashing) The milling unit has faulted. Warning screen: Re-initialize to clear the
fault or enter the diagnostic state to attempt to diagnose the problem.
White Lid is open.
Yellow Warning message displayed.

4 MILLING UNIT
6 Planmeca PlanMill 40 S User’s manual
4.4 Turning off the milling unit
1. Touch the X in the corner of the main screen to Exit.
A verification screen appears.
2. Touch OK to turn OFF the milling unit. Touch Cancel
to leave it ON.
The desktop for the operating system appears.
3. Touch Start.
4. Select Shut Down.
4.5 Relocating the milling unit
WARNING
The milling unit weighs approximately 77 kg (170 lb.).
Always follow these guidelines when relocating the
machine.
Be certain to drain the milling unit’s fluid reservoir before
moving the unit.
The milling unit is designed to operate on a level and
stable surface in an environment free from excessive
moisture or dust. The milling unit should be located away
from the patient access area. When choosing a location
for the milling unit, adhere to all clearance requirements
stated in section 11 "TECHNICAL SPECIFICATIONS" on
page 22.
1. Ensure no milling operations are in progress.
2. Open the front access panel and remove the fluid
reservoir.
3. Empty the fluid reservoir according to your approved
material disposal protocols.
4. Turn OFF the milling unit.
5. Disconnect all power and data connections.

4 MILLING UNIT
User’s manual Planmeca PlanMill 40 S 7
6. Lift the milling unit onto a cart that is capable of
supporting the weight of the milling unit and its
accessories. You are advised to use a suitable cart
rather than moving the milling unit by hand. Lifting
and carrying should be kept to a minimum.
NOTE
The milling unit weighs approximately 77 kg (170 lb.).
Lifting the milling unit requires at least two people.
Those lifting the milling unit should:
• Stand close to the milling unit with their feet
approximately shoulder width apart, and one foot
slightly in front of the other for optimal balance.
• Squat down by bending at the knees, not at the
waist, keeping their backs as vertical as
possible.
• Firmly grasp the milling unit before beginning the
lift.
NOTE
Be certain to lift the milling unit by the underside metal
framework, not by the plastic housing.
• Refrain from twisting their bodies and slowly
begin lifting, using their legs, not their back, to
lift.
• Keep the milling unit as close to the body as
possible to minimize stress on the back.
• If turning is required, turn by shuffling their feet,
not by twisting their body.
• If it is necessary to place the milling unit below
the level of their waists, each person lifting
should follow these procedures in reverse order,
keeping their backs vertical and bending at the
knees.
• Be careful to avoid obstacles.

4 MILLING UNIT
8 Planmeca PlanMill 40 S User’s manual
4.6 System information and upgrades
4.6.1 Software and hardware
System software and hardware upgrades are initiated
through Planmeca only. No software or hardware should
be added or deleted to/from the Planmeca systems
without prior approval of Planmeca. Doing so may result
in damage to the system and will void the product
warranty.
4.6.2 Milling unit software version
The version number is displayed on the home screen.
When placing a call for service or support, you may be
asked to provide the serial number, model number,
software version number, or similar identifying data. The
serial number and model number are located on the
Product Identification Label, affixed to the rear of each
unit, see section 3 "SYMBOLS ON PRODUCT LABELS"
on page 2.

5 FOR YOUR SAFETY
User’s manual Planmeca PlanMill 40 S 9
5 FOR YOUR SAFETY
CAUTION
Failure to adhere to all safety warnings may result in
personal injury, equipment damage, or data loss.
The milling unit weighs approximately 77 kg. (170 lb).
When lifting or moving the milling unit, follow the
guidelines in section 4.5 "Relocating the milling unit" on
page 6.
Always ensure the milling unit is on a surface capable of
supporting its weight of approximately 77 kg (170 lb).
Use caution when handling the milling unit’s cutting tools.
Before milling a restoration, ensure the milling unit has
adequate milling fluid. Adequate milling fluid is required to
prevent overheating and possible damage to the
restoration blank and cutting tools.
Do not open the lid of the milling unit while a milling
operation is in progress. Doing so will result in the loss of
data and restoration block; the milling process will have to
be repeated.
This equipment is intended to be grounded. Connect the
products to earth grounded outlet only.
If a power cord (other than the one provided with the
equipment) is used for connecting to the power source,
ensure it meets all of the following requirements:
• Detachable power supply cord
• Type SJT
• 18 AWG
• 3 conductor
• Rated 10 A or better
• For products outside of the United States and
Canada, the power cord must be marked “HAR” or
with a suitable agency marking from the country of
intended use. The attachment plug and appliance
coupler must be marked with a suitable agency
marking from the country of intended use.
Do not use the products for any purpose other than its
intended and labelled use.
To prevent electrical shock, do not open any sealed or
user restricted access panels or connectors.
A detachable non-locking type power cord has been
provided with this equipment as the disconnect device. Do
not block access to the power cord. In case of emergency,
remove power from the device by unplugging the cord at
either end.
Do not block any of the product’s cooling vents. Doing so
may result in overheating and damage to the products
and will void the product warranty.
When placing components, adhere to all clearances
stated in section in section 11 "TECHNICAL
SPECIFICATIONS" on page 22.

5 FOR YOUR SAFETY
10 Planmeca PlanMill 40 S User’s manual
Do not make any unauthorized repairs or modifications to
the system software or hardware. This includes installing
unauthorized software on the computer system or altering
or bypassing any safety switches or mechanisms.
Do not install or operate the products in an environment
where an explosion hazard exists, e.g., high oxygen area.
Comply with all applicable regulations when disposing of
waste materials.
Do not attach any equipment or devices to the products
unless their use has been specifically authorized by or
Planmeca or E4D Technologies.
The wireless components in the products may be
interfered with by other equipment, even if the other
equipment is fully compliant with CISPR (International
Special Committee on Radio Interference) emission
requirements.
When possible, electrical equipment should not be used
when adjacent to other electrical equipment. If adjacent
use is necessary, the equipment should be observed to
verify normal operation in the configuration in which it will
be used.
When connecting the components, use only the cables
supplied with the products. Failure to do so may result in
increased electromagnetic emissions or reduced
immunity to external electromagnetic emissions.
Ensure your products are properly maintained through
periodic maintenance.
If you suspect equipment malfunction or failure,
discontinue using the products and contact Planmeca
Technical Support immediately. Do not attempt to make
any repairs on the products.
Read and comply with all safety, warning, and
instructional labels on the products.

6 MANAGING PATIENTS IN PLANMECA ROMEXIS
User’s manual Planmeca PlanMill 40 S 11
6 MANAGING PATIENTS IN PLANMECA ROMEXIS
For instructions see Planmeca Romexis (10014593) or
Planmeca FIT solution User’s manual (10033946).
7 IMPORT FOR MILLING
For instructions see Planmeca Romexis (10014593) or
Planmeca FIT solution User’s manual (10033946).

8 OPERATING THE MILLING UNIT
12 Planmeca PlanMill 40 S User’s manual
8 OPERATING THE MILLING UNIT
8.1 Pending jobs
The Pending Jobs is the default screen.
NOTE
Always wait until the lid lights turn green before making
any selections on the touch screen.
1. Scroll to find the desired restoration by dragging a
finger up and down the restoration list. Touch the
desired job to select it.
2. The system opens the lid and prompts you to insert
the block that matches the material selected in the
Design software.
NOTE
To return to the case list touch the Stop button.

8 OPERATING THE MILLING UNIT
User’s manual Planmeca PlanMill 40 S 13
8.2 Inserting blocks
Blocks can be inserted vertically or horizontally. The
Insert Block screen specifies the block orientation. Notice
that the notches face right in the examples below. If the
notch is pointing to the left, you will not be able to insert
the block. Round blocks use the vertical orientation of the
mandrel.
NOTE
The mandrel is the metal piece of the restoration block that
is inserted into the milling unit to hold the block steady
during milling.
8.2.1 Horizontal orientation
For the horizontal orientation, the wide side of the
rectangular block faces up, with the mandrel notch points
to the top right. This side will usually have the printed
label. Note the position in the picture.
8.2.2 Vertical orientation
For the vertical orientation, the narrow side of the
rectangular block faces up, with the mandrel notch points
to the bottom right.
The round blocks are inserted with vertical orientation.
Insert the Mandrel T-Handle into the cam and turn 180
degrees counter-clockwise to loosen the cam.

8 OPERATING THE MILLING UNIT
14 Planmeca PlanMill 40 S User’s manual
Insert the block into the correct position and lock the block
in place by tightening the cam.
8.3 Composite block defoaming solution
Composite Block Defoaming Solution is used with
Paradigm blocks. Due to the nature of the composite
material when milled, it is necessary to use this solution
every time you mill with the MZ100 block. Without the
defoaming solution, the milling fluid may foam and
overflow.
1. After inserting the Ivoclar Vivadent Telio CAD block
into the milling chamber, shake the bottle of
defoaming solution and position it over the chamber.
2. Press down once to release the solution directly into
the milling chamber.
3. Close the chamber and begin the milling process as
explained below.
8.4 Zirlux FC2 scale factor
See the manufacturer’s Instructions for Use provided with
the Zirlux FC2 blocks for processing instructions.
Zirconia shrinks in the sintering oven. There are numbers
on the side of the box that the blocks come in. You must
keep this box with the blocks. Do not mix blocks from
different boxes. Each box can have a different amount of
shrinking. The milling unit asks for the Scale Factor before
a Zirlux FC2 is milled. The system will increase the size of
the restoration according to this number. This means you
cannot test the fit of the restoration before sintering.
NOTE
It is necessary to clean the milling unit and change the
water before milling Zirlux FC2. If the zirconia is
contaminated with other materials, it will turn green when
sintered. Cleaning after milling is recommended because
the zirconia acts as a thickening agent with the water.

8 OPERATING THE MILLING UNIT
User’s manual Planmeca PlanMill 40 S 15
8.5 Starting milling
Milling is an automated process that varies in length of
time based on the restoration data.
1. After inserting the block, close the lid and wait for the
lid lights to turn green.
The system checks the positioning of the block and
begins generating the toolpath.
You may wait a few minutes for the toolpath to be
generated and then see the milling time in the Time
Remaining field.
NOTE
See the Troubleshooting section for assistance if you
experience a problem generating a tool path or if the
milling unit times out.
After the milling process is complete, the lid
automatically opens.
2. Remove the restoration and any debris and close the
lid.
8.6 Finished jobs
Previously finished jobs can be milled again if desired.
1. On the main screen, touch Finished Jobs.
The Finished Jobs list appears.
2. Touch the desired job to select it.
3. Touch the Play button to start the job or the Stop
button to return to the case list.
You are prompted to insert the appropriate block.
Milling continues as usual.
8.7 Deleting jobs
Click the trash can button next to a job to delete it.
Deleted jobs cannot be recovered on the milling unit, but
can be resent from the design software.

8 OPERATING THE MILLING UNIT
16 Planmeca PlanMill 40 S User’s manual
8.8 Automatic tool changer
The milling unit’s automated tool changer holds an array
of grinding tools. The tool changer switches between
grinding tools as the milling task demands.
The main screens display a graphic that indicates the
status and type of tool in each spindle.
8.8.1 Tool status
The color of the tool tip changes based on the number of
minutes used in milling.
Change the tool when it turns red.
To fill the tool changer, exchange tool shapes, or to
replace broken tools see section 8.8.3 "Replacing /
inserting tools" on page 18 for instructions.
Tool Type Tool Stripe Color
Ellipsoidal Yellow
Tapered White
Conical Blue