Polymaker Polysher User manual

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OPEN/CLOSE CHAMBER LIGHTS
ON/OFF
Polysher
PolysherTM
Operation Manual

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www.polysher.polymaker.com

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Introduction
Important Safety Instructions
Specications
Information on Disposal for Users
of Waste Electrical & Electronic Equipment
Package Contents
Essential Parts of the PolysherTM
Setting up your PolysherTM
Operating your PolysherTM
Maintenance and Troubleshooting
Contact Information
CONTENTS
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INTRODUCTION
Thank you for purchasing the PolysherTM from Polymaker! With the PolysherTMand
PolySmoothTM (purchased separately) you are ready to transcend the quality of
your 3D prints!
PolySmoothTM is an entirely new 3D printing lament. It is extremely easy to
print with (just like PLA), and works on just about any lament-based 3D printer.
The support structure comes off very easily as well, making it ideal for complex
geometries.
The real magic occurs when you put your PolySmoothTM prints into the PolysherTM.
With Polymaker’s unique Micro-Droplet Polishing technology, the layer lines will
magically disappear, leaving you with a truly nished object with shiny, smooth
surfaces.
But this is just the beginning. We will keep on innovating, and bringing your more
and more materials in the “polyshable” family. We cannot wait to see what you will
create!

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Isopropyl alcohol and ethanol are ammable. Do not use this apparatus in the presence
of or near open ames or sparks. Keep away from heat and sources of ignition.
Use only isopropyl alcohol (also known as isopropanol or IPA) or ethanol2with the
PolysherTM. Use of any other solvent or liquid can result in irreversible damage to your
PolysherTM and increased risk of re or explosion.
Use the PolysherTM in a well-ventilated area. Avoid inhalation of alcohol vapor or mist.
Place the PolysherTM on a level surface. Operating the device on an unlevel surface may
result in spills of alcohol.
Avoid prolonged skin contact with isopropyl alcohol or ethanol. In case of eye contact,
follow the instructions provided by supplier of the alcohol.
Do not ingest isopropanol. If ingested, seek medical advice immediately and show the
container or the label.
Do not block any ventilation openings.
Only use attachments/accessories specied by the manufacturer.
Refer all servicing to qualied service personnel.
For Use Only with the supplied Power Supply or equivalent power supply acceptable to
the manufacturer.
If you have any question regarding the safety of the PolysherTM, please contact:
[e-mail]
1 The distribution and use of isopropyl alcohol and/or ethanol may be restricted in certain
countries. Please check your local law and act accordingly.
2 Isopropyl alcohol and ethanol with concentrations of no less than 70% can be used.
Concentrations of 90% or higher are recommended for better polishing quality.
The PolysherTM requires the use of isopropyl alcohol or ethanol1. Please read this
section carefully before operating your PolysherTM for the rst time.
Read these instructions.
Keep these instructions.
Heed all warnings.
Follow all instructions.
IMPORTANT SAFETY INSTRUCTIONS

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INFORMATION ON DISPOSAL FOR USERS
OF WASTE ELECTRICAL & ELECTRONIC
EQUIPMENT
This symbol on the product and/or accompanying documents means that used
electrical and electronic products should not be mixed with general household waste.
For proper treatment, recovery and recycling, please take this product to a designated
collection point where it will be accepted free of charge.
Alternatively, in some countries you may be able to return your products to your local
retailer upon purchase of an equivalent new product.
Disposing of this product correctly will help save valuable resources and prevent any
potential negative effects on human health and the environment, which could otherwise
arise from inappropriate waste handling.
Please contact your local authority for further details of your nearest designated
collection point.
Penalties may be applicable for incorrect disposal of this waste, in accordance with
your national legislation.
SPECIFICATIONS
Technology
Compatible Material
Polishing Liquid
Polishing Time
Product Dimensions
Shipping Box Dimensions
Product Weight
Shipping Weight
Maximum Part Size
Operating Temperature
Storage Temperature
Power Requirements
Micro-Droplet Polishing
PolySmooth
TM
Isopropanol or ethanol, 70% or above [90% or higher recommended]
20 – 40 min typical [varies based on part size, alcohol concentration and ambient temp.]
230 x 300 x 360 mm [9.1 x 11.8 x 14.2 in]
350 x 400 x 460 mm [13.8 x 15.7 x 18.1 in]
4 kg [8.81 lbs]
6.8 kg [15 lbs]
Up to a 150 mm (diameter) x 180 mm (height) cylinder [5.9 in (diameter) x 7.1 in (height)]
15 – 32 °C [59 – 90 °F]
0 – 38 °C [32 – 100 °F]
Power Supply: INPUT: AC 100-240V, 50/60Hz, 0.4A OUTPUT: 5V 2000 mA
ShenZhen Rongweixin Technology Co.Ltd
Polysher
INPUT: 5V 2000mA

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Your PolysherTM package should contain the following:
PACKAGE CONTENTS
OPEN/CLOSE CHAMBER LIGHTS
ON/OFF
Polysher
PolysherTM x1 Power Supply x1
Nebulizers x2
Priming pipette x1
Suction pipette x1
“Grate” style
reservoir cover x1
Solid reservoir cover x1
Platforms x2

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ON/OFF: Press the button to power on the PolysherTM. Long press to turn off the
PolysherTM.
OPEN/CLOSE: Push the button once to raise the platform of the PolysherTM. Press
again to lower the platform. Press again during the movement to stop the action.
Control Dial: Twist the dial clockwise to start a polishing cycle. Dial clicks in 5 minute
increments displayed by the lights above. Twist left to decrease the time or all the way
to stop the polishing cycle. Press dial in during a polishing cycle then twist left or right
to change the nebulizer light color.
Chamber Casing: Provides an air tight enclosure around the PolysherTM while giving
visibility to your part.
Nebulizer: The nebulizer cartridge is where liquid alcohol from the reservoir is
turned into a ne aerosol that polishes your printed part. Inside the cartridge is a
micromachined metal disc that vibrates hundreds of thousands of times per second. A
sponge wick conducts the liquid solvent to the disc. The nebulizer unit can be removed
by gently pulling up. To insert a replacement nebulizer, align the pins and gently press
down.
Reservoir: Collects and stores alcohol feeding the wicking sponge and nebulizer.
Reservoir Cover: Your PolysherTM comes with two reservoir covers. One for use during
operation with slots (“grate” style) to allow alcohol to ow through. The other is for use
during storage to minimize alcohol evaporation.
Turn Table/Platform: Holds your PolySmoothTM part during polishing. Turn Table
rises up with platform to give access to polished parts. To remove the platform, use the
handles on either side.
Chamber Lights: Press once to turn on the chamber lighting. Press again to turn off
the chamber lighting. Chamber lights take 1-2 seconds to fully dim, press the button
during this time to set current illumination.
Nebulizer Warning Light: Indicates a malfunction with the nebulizer, this could
mean: not enough alcohol in the reservoir, a bad connection between the nebulizer
and port, or a broken nebulizer that needs replacing. A polishing cycle cannot be
started while this light is on. See the Troubleshooting section of this User Manual for
instructions on how to correct these conditions.
Chamber Seal Warning Light: Indicates an air leak in the chamber. Readjust the
chamber casing to ensure that it sits properly on the PolysherTM. A polishing cycle
cannot be started while this light is on.
Priming the Nebulizer: To prime your nebulizer, suck some alcohol into the pipette.
Then squeeze 5-10 drops of alcohol on the nebulizer membrane using the priming
pipette to ensure the wicking sponge and nebulizer are saturated. Prime the nebulizer
when using the PolysherTM for the rst time, or if the reservoir and the nebulizer have
run dry.
DC Power In: The port for the DC power cable is located on the back of the PolysherTM.
ESSENTIAL PARTS OF THE POLYSHERTM
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OPEN/CLOSE CHAMBER LIGHTS
ON/OFF
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SETTING UP YOUR POLYSHER
Attach the Power Cable
Ensure to place the PolysherTM on a stable
and at surface. The power supply unit
comes with several different plugs. Please
choose the one suited to your country/region.
Attach the power cable to the power port,
which is on the lower back of the PolysherTM.
Power On the PolysherTM
Connect the power supply to mains power.
Press the On/Off button on the front panel of
the PolysherTM. A greeting tone should sound,
the timer display should ash briey, and the
blue ring around the On/Off button should
illuminate.
Open the PolysherTM
Press the Open/Close button. The lift
mechanism should rise to its fully-open
position and stop.
Install the Nebulizer
Install a Nebulizer by rmly pressing it down
into the socket. Make sure the connection is
satisfactory.
Fill the Reservoir
Lifting up the transparent casing with one
hand, and use the suction pipette with your
other hand to ll the reservoir with alcohol to
approximately 80-90% capacity. Isopropanol
or ethanol with concentrations of 70% or
above can be used; concentrations of 90% or
more are recommended3.
3Higher concentrations will result in faster polishing as well as higher polishing quality
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Prime the Nebulizer
Once the sponge wick is fully saturated with
solvent it will continue to conduct the liquid
solvent to the nebulizer by capillary action.
Initially, however, and also in the event of the
PolysherTM not being used for an extended
period of time, the top portion of the sponge
will be dry and the nebulizer will not operate.
It is necessary to rst “prime” the sponge by
dribbling 5-10 drops of alcohol directly onto
the nebulizer itself using the priming pipette.
The solvent will ow through the nebulizer’s
micromachined pores and into the sponge.
Install the Reservoir Cover
Place the “grate” cover over the reservoir.
Install the Platform
Set the platform on the lift tray in the center
of the lid.
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OPERATING YOUR POLYSHERTM
Run the polishing cycle
Rotate the control knob clockwise to the
desired polishing time. A stream of solvent
mist will come from the nebulizer and the
part will begin rotating on the platform. In
a few minutes the mist should ll the entire
chamber. You can adjust the polishing
time any time during the polishing cycle
(remember that each illuminated segment
represents 5 minutes).The optimal time
depends on the concentration of alcohol
used, ambient temperature, the size of your
part, the condition of your nebulizer, etc.
Generally speaking 20-40 minutes is a good
starting range.
You can turn the chamber lighting on and off
by pressing the Chamber Light button. The
color of the mist lighting can also be adjusted
by pressing the control knob and then
rotating it until you see the desired color.
Press the OPEN/CLOSE button
The lift mechanism will lower the part into the
chamber and seal the top of the chamber. The
Chamber Seal warning light should turn off
when the lift mechanism reaches its lower
closed position. If it doesn’t, check to see that
the casing is properly seated.
You can let the PolysherTM run automatically until the timer expires, or you can stop
polishing at any time by rotating the control knob counterclockwise until no time
indicators are shown. In either case, tones will sound to let you know the smoothing
cycle has nished. The PolysherTM will then begin its “clearing cycle” during which
the chamber fan is run at high speed to clear the mist from the chamber.
Place a PolySmoothTM print on the
platform
To ensure even polishing, place the part in the
center of the platform.
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Open the chamber
Once the clearing cycle has completed, you
can press the Open/Close button to raise the
lift mechanism and your smoothed part.
Install the Reservoir Cover
If you do not plan to use your Polysher again
in the near future, we recommend exchanging
the grate cover with the solid cover to inhibit
solvent evaporation, avoid vapor buildup
in the chamber, and prevent the nebulizer
sponge from drying out. If the nebulizer is left
uncovered for several days, the sponge may
dry out and require re-priming.
Dry the part
You can now remove the platform from the
PolysherTM. Do not touch the part yet as the
surface may be sticky and you may leave
nger marks on the part. The part should be
left to dry for about an hour before gentle
handling. You can use the other platform to
polish another part, if needed.
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MAINTENANCE & TROUBLESHOOTING
What shall I do if the Nebulizer Warning Light is on?
If this happens during a polishing cycle, rst try pressing the control knob and rotating
it clockwise to start a new polishing cycle. If the problem persists, try the following:
Check the nebulizer unit to see if it is installed properly. Make sure the
nebulizer is fully seated in its socket.
Check if the reservoir is empty. If this is the case, ll the reservoir, prime the
nebulizer and start a new polishing cycle to see if the problem has been solved.
In case that neither of the above can solve the issue, try replacing the nebulizer with a
new one (remember to prime the new nebulizer). If the problem is still on, contact us
for additional assistance.
Draining the reservoir
A 30 mL pipette is provided for removing alcohol from the reservoir. Avoid any heat
source, open ames or sparks when draining the reservoir. The alcohol, unless
contaminated, can be repeatedly used for polishing.
Removing the casing
The Polysher can be operated without the need to remove the casing. However, if it is
needed to fully remove the casing, follow the instructions below:
Raise the platform to the upmost position;
Lift the casing all the way up, gently ex the thin section outward and pull it off the
machine;
To put the casing back on, ex the thin section the same way and slide it through the
moving post. Make sure it seats exactly on the rubber seal of the base.
What shall I do if the mist volume is abnormally low?
In a typical polishing cycle, the alcohol mist should ll the entire chamber within
several minutes. If, however, the mist volume is observed to be low, or not reaching
the full height, check the reservoir to see if it is running low or empty, and rell it if
necessary.
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CONTACT INFORMATION
For questions or further information, please contact us at:
800 Naxian Road
Building 1, Unit B, Suite 903
Pudong District
Shanghai 200120
China
E-mail: [e-mail]
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