Portable Winch PCW3000 User manual

WICHTIG:
Vor Gebrauch
lesen
IMPORTANT:
Read before
using
IMPORTANTE:
Lea antes de
usar
IMPORTANT:
Lire avant
usage
IMPORTANT:
leggere prima
dell'uso
BELANGRIJK:
lees voor
gebruik
VIKTIG:
Les før du
bruker
VIKTIGT:
Läs innan du
använder
DE Betriebs-/Sicherheitshinweise
EN Operating/safety Instructions
ES Instrucciones de operación / seguridad
FR Consignes de fonctionnement/sécurité
I T Istruzioni per l'uso e la sicurezza
NL Gebruiksaanwijzing / Veiligheidsvoorschriften
NO Bruksanvisning / sikkerhet
SV Bruksanvisning / säkerhet
www.portablewinch.com
WICHTIG:
Vor Gebrauch
lesen
IMPORTANT:
Read before
using
IMPORTANTE:
Lea antes de
usar
IMPORTANT:
Lire avant
usage
IMPORTANT:
leggere prima
dell'uso
BELANGRIJK:
lees voor
gebruik
VIKTIG:
Les før du
bruker
VIKTIGT:
Läs innan du
använder
PCW3000
PCW5000/HS
USER GUIDE
© 2019 Portable Winch Co. – All rights reserved - Printed in Canada.

2
FRENCH IS THE ORIGINAL
LANGUAGE OF THIS DOCUMENT
INTRODUCTION
Portable Winch Co. thanks you for purchasing a Portable Capstan
WinchTM. This manual was written to help you make the best use of
your new machine and to use it in the most secure way.
PLEASE READ CAREFULLY BEFORE USE
For any problems or questions please refer to an authorized Portable
Winch Co. dealer or contact us directly.
1. Safety guidelines.
Portable Capstan WinchesTM are designed to pull non-rolling
objects, generally at angles of more or less 45 degrees relative to
the horizontal. The use of a winch may present serious risks of injury,
property damage or even death.
DO NOT UNDERESTIMATE THE POTENTIAL DANGERS
1.1 Safety messages.
Your safety and the safety of others are very important. You will find
important safety messages in this manual. Please read them
carefully.
These security messages are warning you of potential injuries to
either yourself or others. Each safety message is preceded by a
warning symbol.
1.2 Labels.
1.2.1 Serial number labels
The serial number label can be found on the right side of the
machine’s gearbox. In addition to the serial number, the funda-
mental specifications of your model are also found there.
1.2.2 Noise protection label.
We recommend that you wear
hearing protection during use of the
Portable Capstan Pull WinchTM.
1.2.3 Line installation label .
The label is placed on the housing.
This label is placed on the winch's
housing. It indicates the installation
direction of the line for the Portable
Capstan WinchTM.
1.3 Safety information.
DO NOT ALLOW CHILDREN TO USE THE PORTABLE
CAPSTAN WINCHTM. KEEP CHILDREN AND ANIMALS
OUTSIDE OF THE WORK ZONE.
NEVER ALLOW AN UNTRAINED PERSON TO USE THE
PORTABLE CAPSTAN WINCHTM. MAKE SURE THAT THIS
PERSON IS AWARE OF THE SAFETY INSTRUCTIONS AND HAS READ THIS MANUAL AS
WELL AS THE HONDA ENGINE USER MANUAL.
INFORM ALL USERS OF THE SAFETY AND USAGE
INSTRUCTIONS.
FAMILIARISE YOURSELF WITH THE OPERATION OF THE
PRODUCT AND THE SAFETY INSTRUCTIONS BEFORE YOU
START TO WORK WITH THE PORTABLE CAPSTAN WINCHTM.
ENSURE THAT YOUR CLOTHING IS CLEAR FROM THE
MOVING PARTS OF THE MACHINE.
THE ENGINE EXHAUST GASES CONTAIN POISONOUS
CARBON MONOXIDE. NEVER RUN THE ENGINE IN A
CLOSED BUILDING WITHOUT ADEQUATE VENTILATION.
CLEAN AND/OR REPLACE ALL SECURITY LABELS THAT ARE
DIRTY, DETERIORATED, UNREADABLE OR TORN
ALWAYS KEEP ONLOOKERS OUTSIDE OF THE WORK ZONE.
NEVER PULL ROLLING MATERIAL THAT RISKS ROLLING OUT
OF YOUR CONTROL.
THE PORTABLE CAPSTAN WINCHTM IS NOT DESIGNED TO
LIFT LOADS OR PEOPLE.
WE RECOMMEND THAT YOU WEAR HEARING PROTECTION
DURING USE.
SYMBOL MEANING
YOU WILL BE MORTALLY OR SEVERELY
INJURED IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS.
YOU COULD BE MORTALLY OR INJURED
IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS.
YOU COULD BE INJURED IF YOU DO
NOT FOLLOW THESE INSTRUCTIONS.
READ THE USER GUIDE.
EYE AND HEARING PROTECTION.
EN

EN
2. Checks before use.
2.1 On receiving.
Inspect the box to detect any obvious damage. If a part is missing or
damaged, notify the carrier immediately.
2.2 Is the engine ready?
2.2.1 Oil the engine.
Fill the Honda engine with SAE 10W-30 API SJ oil according to the
quantities indicated for your model.
●PCW3000: 100 ml
●PCW5000: 250 ml
●PCW5000-HS: 250 ml
Check the oil level on a horizontal surface. The oil level must reach
the opening edge. For special uses and in extreme temperature
conditions, consult the Honda engine manual.
2.2.2 Gasoline.
Fill the tank with UNLEADED gasoline. Never use a mixture of
oil/gasoline; your Portable Capstan WinchTM is equipped with a
four-stroke engine. Consult the Honda engine manual
2.2.3 Starting the engine.
Consult the Honda engine manual for starting instructions.
FIRST TIME USE: ALLOW THE ENGINE TO RUN IDLY FOR FIVE (5)
MINUTES BEFORE PULLING A LOAD FOR THE FIRST TIME.
Activate the engine's on/off switch.
Take care to pull the starter grip in the output axis of the rope. If
you do not pull at the correct angle, the friction of the rope on the
plastic housing may damage the rope and/or the housing.
2.2.4 Capstan drums
Your Portable Capstan WinchTM is equipped with the following
drums.
●PCW3000 : Drum 76 mm in diameter.
●PCW5000 : Drum 57 mm in diameter..
●PCW5000-HS : Drum 85 mm in diameter..
2.2.5 Spark arrestors
In some areas, an engine may not be used without spark arrestors.
Check local regulations.
The PCW3000 model is fitted with internal spark arrestors.
LTHE PCW5000 AND PCW5000-HS MODELS ARE NOT
EQUIPPED WITH SPARK ARRESTORS.
●AN OPTIONAL SPARK ARRESTOR IS AVAILABLE FROM PORTABLE WINCH CO.
AND FROM APPROVED HONDA DEALERS.
●SERIAL NO. FROM PORTABLE WINCH CO.: PCA-1151
●SERIAL NO. FROM HONDA: 350-2M7-801
Consult the Honda engine manual for spark arrestor mainte-
nance instructions.
3. Using the winch
MOST PULLING SITUATIONS PRESENT POTENTIAL DANGERS!
3.1 Rope
3.1.1 Type of rope
Only use a line with low elasticity. We recommend a double braid
polyester line.
Min., max. and recommended diameters:
●PCW3000:
§Min.: 10 mm
§Max.: 12-13 mm
§Recommended: 10 mm
●PCW5000 and PCW5000-HS:
§Min.: 10 mm
§Max.: 16 mm
§Recommended: 12-13 mm
Contact us if you have any questions about rope types.
DO NOT USE A 3-STRAND YELLOW POLYPROPYLENE LINE!
●POLYPROPYLENE AND POLYETHYLENE LINES ARE DANGEROUS FOR PULLING
DUE TO THEIR ELASTICITY AND THEIR LOW MELTING POINT.
●MAKE SURE THAT THE LINE IS NOT DAMAGED AND OFFERS ADEQUATE
RESISTANCE FOR THE LOAD TO BE PULLED.
STRETCHING = DANGER!
●STRETCHING THE LINE MAY CAUSE SERIOUS INJURY. BE CAREFUL WHEN
RELEASING THE TENSION IN THE LINE.
●ALL LINES STRETCH: INCREASED LENGTH: THE MORE THE LINE IS PULLED, THE
MORE IT STRETCHES.
●STRETCHING THE LINE MAY CAUSE THE LOAD TO MOVE IN AN UNEXPECTED
AND DANGEROUS MANNER.
●STRETCHING THE LINE MAY CAUSE IT TO RELAX AND MOVE BACKWARDS
QUICKLY, PULLING YOUR HAND TOWARDS THE WINCH OR CAUSING SEVERE
BURNS. NEVER WIND THE LINE AROUND YOUR HAND.
ALWAYS WEAR GLOVES.
3.1.2 Rope maintenance
PERFORM A VISUAL INSPECTION OF THE LINE BEFORE
EACH USE. IF IT SHOWS OBVIOUS SIGNS OF WEAR
(STRANDS CUT, EXCESSIVE ABRASION) THEN CHANGE IT.
IF YOUR LINE IS DIRTY, CLEAN IT. A DIRTY LINE CAN
QUICKLY BECOME DAMAGED AND CAUSE PREMATURE
WEAR OF PARTS WHICH COME INTO CONTACT WITH IT
3.1.3 Recommended knots
You must attach the load to the end of
the line. Although a simple knot may
sometimes suffice, we recommend
using a bowline knot (fig. 1). This knot
holds approximately 70% of the line's
capacity while most knots reduce the
line's capacity by 50% or more.
Additionally, it may be easy to untie
even after pulling a heavy load.
PCW5000PCW3000
2
PCW3000
1
1 2
PCW5000
1
3

EN
Even better, a double bowline knot (fig. 2) allows you to maintain
approx. 75% of the line’s capacity.
3.2 Anchoring the winch
OPTION 1 : In most cases, the winch is anchored to a fixed object
using a polyester sling or one of our optional anchors and the line is
attached to the object you are trying to move. The latter is moved
towards the winch as the winch pulls the line.
OPTION 2 : Sometimes, the winch can be anchored to the object you
want to move and the line is attached to a fixed object. The winch and
the object being moved are then pulled towards the line's anchoring
point. This method is useful when you guide the load while operating
the winch. Your winch is supplied with a polyester sling measuring 2
meters. To anchor the winch, wind it around the anchoring point with
the sling. Insert each end of the sling in each of the two safety hooks
located on the back of the winch (fig. 1).
Place the winch in the direction of the load to be pulled. When the
winch is switched on, it will attempt to align itself with the load. The
friction of the sling against the anchor may prevent correct alignment;
in this case, release the tension in the line and move the sling so that
the tension is distributed over the two books equally.
WHAT NOT TO DO: WHEN YOU INSTALL THE SLING TO
ANCHOR THE WINCH, AVOID A FULL TURN AROUND AN
ANCHORING POINT (FIG, 2). THIS WILL PREVENT THE WINCH FROM ALIGNING ITSELF
WITH THE LOAD CORRECTLY. THIS WILL ALSO APPLY UNEVEN
TENSION TO EACH OF THE HOOKS.
AVOID INSTALLING THE SLING ON SHARP CORNERS WHICH
ARE LIKELY TO DAMAGE THE POLYESTER SLING. WHEN YOU
USE A POLE, A TREE OR A STUMP AS AN ANCHORING POINT, INSTALL THE SLING
CLOSE TO THE BASE.
ANCHORING AROUND A STUMP REQUIRES SPECIAL
ATTENTION TO AVOID THE SLING SLIPPING OFF THE TOP OF
THE STUMP.
ENSURE THAT THE ANCHORING POINT IS ABLE TO
WITHSTAND THE WINCHING WITHOUT BREAKING, BEING
EXTRACTED OR BECOMING DAMAGED.
We also offer a wide range of anchoring accessories for our capstan
winches. Visit www.portablewinch.com
3.3 Oil level
PCW5000 and PCW5000-HS: The Honda GXH-50 engine is fitted
with an Oil AlertTM system that automatically shuts off the ignition
when the oil level in the crankcase falls below a safe level.
The Oil AlertTM system also stops the engine when the engine's
operating angle exceeds 20 degrees (± 4 degrees). Make sure that
your installation keeps the winch relatively horizontal during pulling
and when idling.
PCW3000: The Honda GX-35 4-stroke engine is an engine for all
positions. Therefore, it can be used at any angle without the engine
stopping during operation.
3.4 Installing the rope
THE CORRECT DIRECTION WHEN DEPLOYING THE LINE IS
THE KEY TO THE SAFE USE OF THE WINCH.
The wide range of situations encountered during pulling prevents us
from giving specific instructions for all situations; however, you should
consider the following points:
3.4.1 Rope
Use a line with a low elasticity in good condition with a minimum
diameter of 10 mm and a maximum diameter of 16 mm (or 12 -13
mm with the PCW3000) with good knots. We highly recommend the
bowline knot (see section 3.1.3). Use pulleys to divert the line and
increase the pulling power when the load approaches or exceeds the
winch's pulling capacity.
3.4.2 Pulley
The use of a short-distance winch pulley offers several benefits:
●Provides an angle allowing the load to be slightly raised to reduce
friction;
●Maintains the winch in an almost horizontal position;
●Keeps the winch and the operator away from the load's trajectory.
3.4.3 Direction
Install the line so that it doesn't rub against any objects during pulling.
Try to install the line so that the front of the load is slightly raised.
Never pull downwards or through obstacles.
IN GENERAL, IF THE LINE TOUCHES THE GROUND DURING
PULLING THEN THE SETUP IS INCORRECT.
3.4.4 On a slope
DO NOT PULL A LOAD DOWN A SLOPE TOWARDS THE
WINCH BECAUSE THE LOAD MAY SLIDE TOWARDS YOU
BEFORE YOU CAN STOP IT. IN THIS CASE, USE A PULLEY AT THE BOTTOM OF THE
SLOPE AND POSITION THE WINCH FURTHER BACK AWAY FROM THE AXIS OF THE
LOAD.
3.5 Pulling a load
CHECK THE POSITION OF THE WINCH, THE STATE OF THE
LINE, THE STRENGTH OF THE ANCHORING POINT, KNOTS,
HOOKS AND/OR SHACKLES TO AVOID INJURIES AND MATERIAL DAMAGE.
1
2
2
4

EN
5
3.5.1 Winding the line around the capstan drum
NEVER PLACE YOUR HANDS CLOSE TO THE LINE GUIDE,
CAPSTAN DRUM AND ENTRY HOOK (PCW3000) OR GUIDE
PULLEY (PCW5000 AND PCW5000-HS) WHEN THE ENGINE IS RUNNING.
1. Start the engine and allow it to run idly for 30 seconds to warm
up;
2. Pass the rope;
a PCW3000: In the entry hook then under the drum (Fig. 1).
b PCW5000: In the line on the guide pulley and then under the drum
(Fig. 2);
3. Wind the line around the drum (3 or 4 turns);
4. Take the line behind the exit hook;
5. Keep your distance from the winch (approx. 1 m) and pull
slowly and horizontally on the line until the line's slack is taken
up and you feel tension in the line;
6. Inspect your installation to make sure that the anchoring of the
winch and the entrance hook are aligned with the line;
7. Check that the line is not rubbing against objects in its path;
8. Increase the engine speed and pull to start the pulling.
3.5.2 Pulling
When pulling, position yourself so that you can see the winch and the
load. Pull on the line HORIZONTALLY. The tension you exert on the
line keeps the winch level.
DO NOT WIND THE LINE AROUND YOUR HANDS OR YOUR
BODY! ALSO, BEWARE OF BUILT-UP TENSION CLOSE TO
YOU AND MAKE SURE THAT YOU ARE A SAFE DISTANCE FROM THIS ACCUMULATION.
KEEP AN EYE ON THE CAPSTAN
DRUM DURING OPERATION AND MAKE
SURE THAT THE LINE DOES NOT CROSS THE LATTER. IF THIS OCCURS,
RELEASE THE TENSION IN THE LINE, STOP THE ENGINE AND REMOVE THE KINK.
3.5.2.1 If the line slips
If the line slips on the drum while you are pulling, add a turn of line
around the drum (4th turn). The engine will stop when the winch
reaches its maximum capacity. You should then repeat the
installation (add pulleys) or ''cradle'' the load (see next section).
3.5.2.2 To ''cradle'' the load
Pull until the engine so that it is close to stopping and release the
tension in the line. Then return the tension to the line and repeat as
required.
BE CAREFUL WHEN USING THE LOAD ''CRADLING''
METHOD. THIS METHOD MAY CAUSE RAPID WEAR TO THE
LINE DUE TO THE HEAT CREATED ON THE DRUM.
IF THE WINCH PULLS THE LINE AND THE LOAD DOESN'T
MOVE (OFTEN WHEN A VERY LONG LINE IS BEING USED),
THE LINE STRETCHES AND THE BREAKING POINT MAY BE REACHED CAUSING IT TO
SUDDENLY COME BACK ON TO YOU. SLOWLY RELEASE THE TENSION IN THE LINE BUT
BEWARE OF THE BUILT-UP TENSION: THE LINE MAY QUICKLY GET AWAY FROM YOU
CAUSING BURNS OR TAKING YOU TOWARDS THE WINCH.
3.5.2.3 Taking a break during pulling
SLOWLY release the tension in the line and allow it to slide over the
drum.
NEVER ALLOW THE LINE TO SLIDE ON THE DRUM FOR
MORE THAN A FEW SECONDS WHEN LOADED - THE HEAT
GENERATED BY THE FRICTION MAY MELT OR DAMAGE THE LINE.
3.5.2.4 To maintaining a load without releasing the tension
You must maintain the tension at the end of the line by holding it or
attaching it to a fixed object.
1. Turn off the engine;
2. Complete two turns of line around the exit hook before
removing the tension from your hands (Fig. 1 below);
3. Then do two half-knots around the exit hook (Fig. 2 below).
3.5.2.5 To recommence pulling
Release some of the tension before restarting the winch's engine.
Firstly, undo the two half-knots. Allow the line to move slowly to
release the tension. Then, whilst holding the line in one hand, restart
the engine while pulling on the starter and increase the engine speed.
You can recommence pulling.
3.5.2.6 If it is essential to keep the tension in the line at
startup
You can use a blocker or a Prusik knot connected to your anchoring
point to maintain the tension in the line. You can also use a
self-locking pulley PCA-1271 or PCA-1272. They are particularly
useful for pulling rolling objects and for directional felling.
1
3x /4x
3
2a
4
PCW3000
3x /4x
4
3
2b
2
PCW5000

EN
6
3.5.2.7 If your rope is too short
If your line is too short, connect two lines together:
1. Fig. 1-1: Use 2 bowline knots to link your two lines together.
2. Fig. 1-2: Allow approx. 1 m (3') of line to exceed the knot of
the line pulling the load. This length of line will be used for
pulling when the knot is undone.
3. Fig. 2: Stop the winch before the knots reach the winch; they
will not be able to pass through and the line will become
tangled.
4. Release the tension in the line. Attach the load to a fixed
point if necessary.
5. Untie the line's knot and use the remaining length to wind it
around the drum and restart the winch again.
3.5.2.8 Stopping the winch
1. Gradually release the tension to gradually lower the winch
towards the ground;
2. Lower the throttle lever to idle position;
3. Set the on/off switch to the OFF position;
4. Do not touch the capstan drum after use. It may be hot and
burn your skin.
4. Maintenance.
4.1 Cleaning
When your work is complete, clean and dry the winch.
DURING CLEANING, CHECK
THE WINCH, THE HOOKS, THE
LINE AND THE POLYESTER SLING FOR ANY DAMAGE OR
SIGNS OF WEAR
Regularly remove the capstan drum and clean
around the shaft. Any accumulated debris may
damage the seal. Brush the shaft with a little oil
to avoid corrosion.
4.2 Lubrification
The gearbox is lubricated in the factory and thus should not require
lubrication or maintenance. If oil losses become apparent, check the
oil level by placing the winch on a level surface and unscrew the cap.
Use an 8 mm hexagonal key.
When tipping the winch forwards, a little oil may escape
through the hole. If required, you can add SAE80W90EP
gear oil.
PCW5000 and PCW5000-HS only:
The entry guide pulley must turn freely. Lubricate it regularly using a
light oil, otherwise there is a risk of premature wear due to dirt between
the axis and the pulley. If necessary, remove it to get rid of any dirt.
Use an 8 mm hexagonal key.
4.3 Honda engine
Maintain the engine according to the instructions provided in the
Honda engine user manual.
4.4 Storage
Always store your Portable Capstan WinchTM on its base. Please
consult the Honda engine user manual for storage instructions.
4.5 Spark arrestors
PCW3000: Since your winch is equipped with integrated spark
arrestors, you must clean them after one hundred (100) hours of
operation. Consult the Honda engine manual for the cleaning
procedure.
PCW5000 and PCW5000-HS: If your winch is equipped with an
optional spark arrestor (PCA-1151, sold separately), you should
clean this every one hundred (100) operating hours to ensure that it
works properly. Consult the Honda engine manual for the cleaning
procedure.
5Additional informations
5.1 Accessories
A full range of accessories are available. Take a look at
www.portablewinch.com.
5.2 Warranty
The Portable Winch Co. winch and accessories are guaranteed
against all manufacturing defects when owned by the ''original owner''
as defined here below.
The "original owner'' is defined as the person or entity that purchased
the winch or accessories from an authorized Portable Winch Co.
dealer as shown by the original invoice. The warranty is transferable
if the new buyer holds a copy of the original invoice. This warranty
does not apply to items sold ''as is''. The warranty does not apply to
the wear parts defined as those coming into contact with the line
during pulling.
Portable capstan winches are covered as follows :
●PCW3000
xCommercial use: 1 year
xPrivate use: 2 years
●PCW5000 et PCW5000-HS
xCommercial use: 1 year
xPrivate use: 5 years
Serviced by Portable Winch Co. or its retailers.
Engine :
The Honda engine is guaranteed by Honda Motor Corporation, and
the warranty period may vary from one country to another.
11
2
2
1

EN
7
All Honda service centres may make warranty repairs, if necessary.
Please keep your proof of purchase (original invoice including the
serial number of the winch). It will be used to establish the start date
of the warranty period.
Portable Winch Co. will replace or repair, at its discretion, any faulty
products. All other Portable Winch Co. accessories are covered by a
one-year (1) warranty with the exception of the lines which are
covered by a 3-month warranty. If you have any questions, please
consult the warranty policy at www.portablewinch.com
Extend your warranty for free
We want to thank you for your purchase. To do this, we are offering
you AN ADDITIONAL ONE-YEAR (1) WARRANTY FOR FREE!
It's simple, just register your winch at www.portablewinch.com
or over the phone on 1 888 388-7855 or + 1 819 563-2193.
5.3 Troubleshooting area
In case of problems, consult the Troubleshooting section
at www.portablewinch.com in the Manuals and instructions section.
5.4 Exploded-views
To access the exploded view of your winch, consult Exploded views
at www.portablewinch.com on the Manuals and instructions page or
see the end of the manual.
5.5 Technical data
5.6 Manufacturer
The Portable Capstan WinchesTM are manufactured by: :
Portable Winch Co.
1170, rue Thomas-Tremblay
Sherbrooke, Québec, J1G 5G5
CANADA
Telephone : [phone]
Freephone (CAN & USA): 1-888-388-7855
Fax : + 1 514 227-5196
E-mail : [email protected]
Website: www.portablewinch.com
FRENCH IS THE ORIGINAL LANGUAGE OF THIS
DOCUMENT
SPECIFICATIONS PCW3000
ENGINE HONDA GX-35 4-STROKE ENGINE
DRUM DIMENSIONS Ø 76 MM, UP TO 4 TURNS OF 10 MM ROPE
MAXIMUM PULLING FORCE
(SINGLE LINE) 700 kg
SPEED 10 m/min
GEARBOX ALUMINUM ALLOY BOX 200:1
WEIGHT (DRY) 9,5 kg
DIMENSIONS (OVERALL) 35 cm x 28,9 cm x 26,1 cm
ROPE DOUBLE BRAID POLYESTER WITH LOW
ELASTICITY (NOT INCLUDED)
LENGTH UNLIMITED
MINIMUM DIAMETER 10 mm
MAXIMUM DIAMETER 12-13 mm
RECOMMENDED DIAMETER 10 mm
Guaranteed sound power level
– LWA dB(A) 108 dB(A)
Uncertainty factor KwA dB(A) 2.5 dB(A)
Measured sound pressure level –
LpA dB(A) 93 dB(A)
SPECIFICATIONS PCW5000
ENGINE HONDA GX-50 4-STROKE ENGINE
DRUM DIMENSIONS SERIAL OPTIONAL
Ø 57 mm Ø 85 mm
MAXIMUM PULLING FORCE
(SINGLE LINE) 1000 kg 700 kg
SPEED 18 m / min 12 m / min
GEARBOX ALUMINUM ALLOY BOX 110:1
WEIGHT (DRY) 16 kg
DIMENSIONS (OVERALL) 37,1 cm x 36,6 cm x 36,6 cm
ROPE DOUBLE BRAID POLYESTER WITH LOW
ELASTICITY (NOT INCLUDED)
LENGTH UNLIMITED
MINIMUM DIAMETER 10 mm
MAXIMUM DIAMETER 16 mm
RECOMMENDED DIAMETER 12-13 mm
Guaranteed sound power level
– LWA dB(A) 105 dB(A)
Uncertainty factor KwA dB(A) 2.5 dB(A)
Measured sound pressure level –
LpA dB(A) 85 dB(A)
SPECIFICATIONS PCW5000-HS
ENGINE HONDA GX-50 4-STROKE ENGINE
DRUM DIMENSIONS SERIAL OPTIONAL
Ø 85 mm Ø 57 mm
MAXIMUM PULLING FORCE
(SINGLE LINE) 350 kg 500 kg
SPEED 36 m / min 24 m / min
GEARBOX ALUMINUM ALLOY BOX 53:1
WEIGHT (DRY) 16 kg
DIMENSIONS (OVERALL) 37,1 cm x 36,6 cm x 36,6 cm
ROPE DOUBLE BRAID POLYESTER WITH LOW
ELASTICITY (NOT INCLUDED)
LENGTH UNLIMITED
MINIMUM DIAMETER 10 mm
MAXIMUM DIAMETER 16 mm
RECOMMENDED DIAMETER 12-13 mm
Guaranteed sound power level
– LWA dB(A) 105 dB(A)
Uncertainty factor KwA dB(A) 2.5 dB(A)
Measured sound pressure level –
LpA dB(A) 85 dB(A)

EN
We are located at:
Declare, under our sole responsibility, that
the product :
Designed for this use:
PORTABLE WINCH CO.
1170, rue Thomas-Tremblay
Sherbrooke, QC J1G 5G5
CANADA
Tel: [phone]
www.portablewinch.com
Portables Capstan Winches
Models PCW3000, PCW5000 and PCW5000-HS
Pulling non-rolling objects at angles of +45º on a
horizontal surface.
In compliance with the ''Machines'' directive 2006/42/EC as well as the following directives:
- 2004/30/UE Electromagnetic Compatibility Directive.
- 2000/14/CE Directive on Environmental Noise Emissions.
M. Gerold Vonblon,
Landstrasse 28, A-6714 Nuziders
is authorized to compile the technical file.
Signed by:
Name: Pierre Roy
Position: Managing Director
In Sherbrooke, QC, Canada
Friday, 23rd November 2018.
DECLARATION OF CONFORMITY
6.0 CE Declaration of conformity
8

9
PART
NUMBER DESCRIPTION QTY.
10-0098 BUSHING FOR SAFETY HOOK 2 10-0102 "DRUM RETAINING WASHER
(1/4 X 1-1/4 OD) 1
10-0129 CAPSTAN DRUM 76mm 1
10-0130 GUARD PLATE PCW3000 1 10-0131 ROPE GUIDE FOR CAPSTAN
DRUM 76mm 1
10-0132 ENGINE ALUMINUM
COUPLING PCW3000 1
10-0133 ENGINE COUPLING PLATE 1 10-0134 THROTTLE CABLE ASSEMBLY
PCW3000 1
10-0135 ROPE EXIT HOOK PCW3000 1 10-0136 ROPE ENTRY HOOK PCW3000 1 10-0137 WINCH HANDLE PCW3000 1 31-0010 HCS 1/2-13 X 6 - GR5 - ZN 1 31-0038 MACHINE SCREW PAN HEAD
SQUARE DRIVE 10-24 X 3/4-ZN 1
32-0004 BHCS M6-1 X 16mm - SS 2 32-0005 BHCS M6-1 x 20mm - SS 7
PART
NUMBER DESCRIPTION QTY.
32-0007 SHCS M8-1.25 X 16mm - BLACK 2 32-0008 HEX FLANGE SERRATED BOLT
M8-1.25 X 16mm - ZN 2
32-0009 SHCS M5-0.80 X 10mm 1
32-0055 BHCS M5-0.8 X 8mm - SS 2
32-0056 HEX FLANGE SERRATED BOLT
M6-1.0 X 20mm - ZN 4
33-0005 NUT 1/2-13 NYLON - ZN 1 33-0011 SQUARE NUT 10-24 - ZN 1
35-0004 FLAT WASHER 1/2 - ZN 4 39-0028 TAPPING SCREW - TYPE B-
#10x1/2 2
43-0013
KEY FOR CAPSTAN DRUMS 57
MM, 76 MM & 85 MM (5/16 X
1-1/4)
1
44-0002 THROTTLE LEVER PCW3000 1
45-0001 HONDA ENGINE GX-35 NT-S3 1 70-0031 ON/OFF SWITCH ASSY. FOR
PCW3000 1
PCA-1281 SAFETY HOOK WLL: 3/4 TON 2
PART
NUMBER DESCRIPTION QTY.
10-0094 WINCH HANDLE 1 10-0095 GUARD PLATE PCW5000 1 10-0096 CAPSTAN DRUM 57mm 1 10-0098 BUSHING FOR SAFETY HOOK 2 10-0099 ALUMINIUM ROPE EXIT HOOK 1 10-0100 ROPE GUIDE FOR CAPSTAN
DRUM 57mm 1
10-0101 ROPE ENTRY PULLEY 1
10-0102 RETAINING WASHER (1/4 X 1-
1/4 OD) - ZN 1
10-0103 ROPE KEEPER 1 10-0119 SHOULDER BOLT 5/8 X 1 1/2 -
ZN 1
10-0324 HONDA SWITCH MOUNT
SPACER 1
31-0010 HCS 1/2-13 X 6 - GR5 - ZN 1
PART
NUMBER DESCRIPTION QTY.
31-0019 HCS 3/8"-24 X 1" Gr5 - ZN 1
31-0024 BHCS 1/4-20 X 1 - SS 6
31-0025 BHCS 1/4"-20 X 3/4" STAINLESS
STEEL 6
32-0002 FLANGE BOLT SERRATED M6-1
x 12mm - ZN 6
33-0005 NUT 1/2-13 NYLON - ZN 1
35-0004 FLAT WASHER 1/2 - ZN 4 39-0042 TAPPING SCREW - TYPE AB-
#10x5/8 1
43-0013
KEY FOR CAPSTAN DRUMS 57
MM, 76 MM & 85 MM (5/16 X
1-1/4)
1
44-0019 VINYL GRIP 1 70-0023 ON/OFF SWITCH WITH
SUPPORT PLATE 1
PCA-1281 SAFETY HOOK WLL: 3/4 TON 2
PCW3000 PCW5000

www.portablewinch.com
[email protected]m
1 888 388-7855 / [phone]
Written and published in Canada
Rev: 01 (2018-11-23)
44-0175