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  9. Portos ZF3000 C80 Guide

Portos ZF3000 C80 Guide

R
INSTRUCTIONS FOR INSTALLATION
AND SERVICE OF
®
ZF3000 EXTERNAL BLIND
Before starting installation of the external blind, please read the following instructions.
During transportation and storage, the blind should lie horizontally in a place protected from damage
to the entire structure. The blind should not be placed on the side wall.
Any modifications or changes to the design of the external blind can only be made after consultation
with the manufacturer.Blinds should be mounted on an even surface.
Installation of external blinds should be conducted by persons competent in the area of compliance with health
and safety rules and applicable building regulations. In the case of external blinds operated
with an electric drive, the installation can only be carried out by a person with appropriate permissions
(SEP rights up to 1 kV).
Directly before installation, unpack the blind and check if there are all elements necessary
for its installation.
ZF3000 EXTERNAL BLIND INSTALLATION
1. Tools needed to install the external blind. The PORTOS company does not provide screws, dowels, cables for placing
the electrical installation.
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
Dimensioning - ZF3000 external blind,
aluminium guides, installation in the window
Dimensioning - ZF3000 external blind
aluminium guides,
installation on the facade/flush-mounted
Sz = So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width, So - hole width
Wz - blind height, Wo - hole height
Sz = So, Wz = Wo
So
Wo
Wz
Wp
PP
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
P - guide width (20mm), Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + 2 x P
FLUSH-MOUNTED: Sz = window width**
fi 8 fi 12
INSTALLATION WITH GUIDES
3
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free processing of wood elements.
ZF3000 EXTERNAL BLIND INSTALLATION
7. In the case of external blinds with manual drive, mark the
place for the opening for the control wire after the
installation of the package.
8. Uninstall the package, drill a hole with fi 12 drill in the window
frame or in the wall (depending on the installation type) for the
control wire and re-install the package into the top rail handle.
10. In the case of external blinds with manual drive, after
installing the blind package, put the crank pin (1.) in the
manual drive gear by placing it from the inside of the room
through the previously prepared hole in the wall or window
depending on the installation method.
Screw the manual drive guide (2.) to the wall ...
4
3. The installation place of wall handles should not interfere
with the proper functioning of the blind lifting and lowering
mechanisms (crank, motor). The maximum distance
between the handles should not exceed 800mm.
5.Install the top guide handles on the extreme edges of the
top rail.
6. Install the blind package into the open handles in such a way
that the "WINDOW SIDE" label with information about the
installation side is on the window side.
4. Screw the top rail handle to the mounted wall handle.
max. 800mm
1.
2.
9. Close the top rail handles and tighten the screws.
WINDOW
SIDE
13. Slide the guide with the handles onto the slat pins upwards from
the bottom of the blind. Insert the handle pins (1.) carefully into the
upper part of the guides. Check if the elements are installed
correctly. Do not push the blind guides onto the pins which may
damage the guides.
14. Measure the position of the guide axis carefully, then
screw the guides to the ground.
15. Install the guide end caps.
16. After checking the correctness of the external blind operation,
set the roller mechanism in a vertical axis with the winding tape,
and then tighten the counter screws (1).
17. Insert safety plate extensions into previously installed
wall handles and screw them.
18. Place the extension silencing element onto the lower parts
of the extensions.
12. Slide the guide handle into the rear wall of the guide
and block the handle by tightening the grub screw.
The maximum distance between the handles should
not exceed 800mm.
5
max. 800mm
1.
11. Join the guide with the supplied crank by means of connecting
elements (provided by the PORTOS company) as in Figure 1.
Install the crank clip to the wall with screws (dowels).
1.
ZF3000 EXTERNAL BLIND INSTALLATION
1
20. Screw/ rivet the safety plate with the assembled sides
to the pre-assembled wall handles with extensions.
6
19. Put the safety plate against the assembled structure in
order to fit the elements precisely.
INSTALLATION WITH A GUIDING CORD
Dimensioning - ZF3000 external blind
cord leading, installation in the window recess
So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height
Sz = So - installation clearance (1 cm per side), Wz = Wo
Dimensioning - ZF3000 external blind
cord leading,
installation on the facade/flush-mounted
So
Wo
Wz
Wp
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
Sz = So + slat overlap on the facade, Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + slat overlap on the facade
FLUSH-MOUNTED: Sz = window width**
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
3. The installation place of wall handles should not interfere
with the proper functioning of the blind lifting and lowering
mechanisms (crank, motor). The maximum distance
between the handles should not exceed 800mm.
4. Screw the top rail handle to the mounted wall handle.
max. 800mm
ZF3000 EXTERNAL BLIND INSTALLATION
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free operation of the blind.
Machining of the installed blind and guides must allow subsequent service access requiring the removal of the guides.
7
5.Install the top cord handles on the extreme edges
of the top rail.
6. Install the blind package into the open handles in such a
way that the "WINDOW SIDE" label with information about
the installation side is on the window side.
7. In the case of external blinds with manual drive, mark the
place for the opening for the control wire after
the installation of the package.
8. Uninstall the package, drill a hole with fi 12 drill in the window
frame or in the wall (depending on the installation type) for
the control wire and re-install the package into the top rail handle.
11. In the case of external blinds with manual drive, after
installing the blind package, put the crank pin (1.) in the
manual drive gear by placing it from the inside of the room
through the previously prepared hole in the wall or window
depending on the installation method.
Screw the manual drive guide (2.) to the wall...
10. Join the guide with the supplied crank by means of connecting
elements (provided by the PORTOS company) as in Figure 1.
Install the crank clip to the wall with screws (dowels).
1.
2.
1.
9. Close the top rail handles and tighten the screws.
12. Put the stop ring onto one of the cord guide ends and
then block the ring against sliding down by tightening
the adjustment screw.
ZF3000 EXTERNAL BLIND INSTALLATION
WINDOW
SIDE
8
13. The cord with the stop ring should be run through the
spring and the hole in the cord guide handle installed in the
top rail and then through all holes in the slats and the
bottom lath pin. The maximum extra length of the cord
remaining in the top rail should not be longer than 1 cm.
15. Determine the cord axis using a spirit level, then establish
places for the hole to install lower handles of the cord guide.
16. Screw the guiding cord lower handles to the window frame or
façade (depending on the installation method). Remember that
the lower handles on each side must be installed at the same
height.
17. Run the cord through the adjustment screw (1) and lock it using
an Allen key. Mount the adjustment screw in the lower handle (2).
Tighten the nut on the adjustment screw with the key, thus
tightening the cord. Leave some clearance for the proper
operation of the mechanism.
18. After checking the correctness of the external blind operation,
set the roller mechanism in a vertical axis with the winding tape,
and then tighten the counter screws (1).
14. Adjust the position of the cord guide handle on the top rail
in such a way that the guiding cord does not touch the edge
of the holes in the slats.
19. Insert safety plate extensions into previously installed
wall handles and screw them.
20. Place the extension silencing element onto the lower
parts of the extensions.
1.
2.
ZF3000 EXTERNAL BLIND INSTALLATION
1
9
21. Put the safety plate against the assembled structure in
order to fit the elements precisely.
22. Screw/ rivet the safety plate with the assembled sides
to the pre-assembled wall handles with extensions.
321
4
COLORS OF THE CONNECTING CABLE
Ground
Lowering
Lifting
Neutral conductor
blue
black
brown
green/ yellow
1
2
3
4
DIAGRAM OF HIRSCHMANN FEMALE PLUG CONNECTION.
ZF3000 EXTERNAL BLIND INSTALLATION
INSTALLATION WITH SPACER ADAPTERS
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
Dimensioning - ZF3000 external blind,
aluminium guides, installation in the window
Dimensioning - ZF3000 external blind
aluminium guides,
installation on the facade/flush-mounted
Sz = So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width, So - hole width
Wz - blind height, Wo - hole height
Sz = So, Wz = Wo
So
Wo
Wz
Wp
PP
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
P - guide width (20mm), Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + 2 x P
FLUSH-MOUNTED: Sz = window width**
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free processing of wood elements.
5. Put the safety plate E to the handles as shown and mark
the places to make cutouts for the handles.
4. Screw the wall handles and keep the level.
3. Unscrew the wall handle before installation. Part 1 of the handle
should be placed against the facade at a height equal to the
height of the external blind measured from the bottom edge of
the window frame. The handles should be levelled to each other
and the place for drilling marked.
6. Make a cut for the wall handle hole in the marked places
in the safety plate. Then cut or break off a piece of metal
sheet in the places of mounting handles as shown above.
7. Attach the insulation component on the back side of the safety
plate E with double-sided tape or appropriate adhesive.
8. Fasten the guides with the appropriate screws to the window
frame.
9. Place the safety plate E, drill it with a ø 6 mm drill and then
screw the safety plate to the lintel with appropriately selected
screws.
10. Screw the top rail handle (middle hole) to the mounted
wall handle.
10
1.
1.
ZF3000 EXTERNAL BLIND INSTALLATION
13. Slide the guides into the package, then slide the guides into
the adapter from the side. Drill a hole with a ø 2 mm drill in the
guide and the first wall of the adapter (1), fasten it to the adapter
with the 2.5x6 screws included in the set (2).
12. Close the top rail handles and tighten the screws.
11. Install the blind package into the open handles in such a way
that the "WINDOW SIDE" label with information about the
installation side, is on the window side.
14. Screw the bottom end caps to the guide with the
3x16 mm screws included in the set.
15. Check the correct installation of the blind, adjust if necessary.
16. Depending on the height of the safety plate, set the safety
plate extensions (1) to the correct height and fasten them to
the handles using the screws, from the inside of the box as
shown above.
17. Drill holes (1) in the safety plate where the plate is
mounted to the handles and extensions, then use 4x8
rivets (2).
18. Insert the sides into the box.
11
2.
2.
2.
1.
1.
ZF3000 EXTERNAL BLIND INSTALLATION
1.
12
1. Drive for cardan crank.
The operation of the crank lifting mechanism requires special caution and skills because the gear used
allows for obtaining large forces that may damage the elements of the external blind. Therefore, stop
turning the crank when you feel resistance or notice that the blind curtain has stopped during lifting or
lowering. In external blinds, turning the crank clockwise causes lifting the blind curtain, while turning the
crank counter-clockwise causes lowering the blind curtain.
2. Drive for the motor.
Press the key of the remote/ switch with the appropriate marking of the blind movement direction (up/
down). At this moment the blind will start lifting or lowering. To stop the motor operation, press the MY
button on the remote (in the case of a switch, release the key or press the key with the opposite
direction). When the blind is fully open or closed, the motor will be automatically stopped by the limit
switch. Use the scroll wheel on the remote for precise setting the position of the external blind slats.
In case of noticing that the blind curtain has stopped and the motor is still running, stop the motor
immediately by pressing the MY button on the remote (in the case of a switch with non-support mode
release the key or in the case of a switch with support-mode press the key with the opposite direction).
The motor has a thermal switch that stops the operation after reaching a certain temperature. The time
of continuous motor operation is about 4 minutes. Then, the motor can be turned off until it cools down,
i.e. for about 4 to 5 minutes, while the total time needed for cooling the drive is 30 minutes.
INSTRUCTION MANUAL
FOR EXTERNAL BLIND
20. View of the correctly installed blind.
19. Drill holes (1) in the safety plate and sides in places
where the plate is mounted to the sides, then use 4x8
rivets (2).
2.
1.
Emergency situations:
1. It should be noted that in winter during strong frosts, do not leave the blind partially lifted when
opening the window. The difference in temperatures causes the water vapor to deposit on the
blind and consequently its subsequent freezing. Therefore, before opening the window, the blind
slats should be lifted completely up.
2. In winter, slats may be covered with ice and frozen to the ground. An attempt to open a blind in
such a situation may lead to breaking of the curtain (especially with the electric drive). In the
period of snowfalls or heavy frosts, before activating the blind, check that there is no ice or snow
on the window sill or in the guides. If the blind is icy, crush the ice gently or wait for it to melt.
3. During the expected snowfalls or strong frosts it is recommended to turn off the timer control and
operate the blinds manually, controlling their opening and closing.
4. In the event of possible strong gusts of wind, it is recommended to leave the blinds with the slats
fully lifted.
Maintenance:
The basic rules of the product maintenance consist of cyclical monitoring of the correctness of coiling
and uncoiling the blinds, precise positioning of the end positions and cleaning of accessible elements of
the product. The blind should be cleaned with a soft cloth using generally available cleaning agents. The
use of pressure washers, strong cleaning agents and solvents is forbidden. When cleaning the product,
it is absolutely not advisable to use sharp tools and cleaning agents that cause scratches. In the case of
cleaning the product, it is unconditionally necessary to prevent the possibility of water getting into the top
rail of the product.
Safety regulations:
1. Do not stay in the blind operation area during lifting and lowering.
2. When using the blind, attention should be paid to the condition of the tape and ladder. Their
damage may cause the slats to fall automatically and damage to the blind elements.
3. In case of finding any part of the blind damaged or irregularities in its operation, cease its
operation and call the service. Using a damaged or a defective blind may result in a risk to the
user's health and life.
4. In the case of replacement of damaged elements, use only original spare parts.
5. In the event of a breakdown, it is forbidden to make any temporary repairs.
6. Any work related to the repair or replacement of damaged parts of the external blind may only be
performed by a trained person. Self-repair attempts may result in the loss of the warranty.
7. The remote control elements should be stored in places that are difficult to reach for children.
8. Do not use the product with visible signs of damage or wear of the electrical wiring.
WARNING - FOLLOWING THESE INSTRUCTIONS
IS IMPORTANT FOR THE SAFETY OF PERSONS.
KEEP THESE INSTRUCTIONS.
11
PORTOS TR7
spółka z ograniczoną odpowiedzialnością s. k.
PN-EN 13659
All of the certificates of the useful properties
are available on the website www.portos.company

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