Portos ZF3000 C80 Guide

R
INSTRUCTIONS FOR INSTALLATION
AND SERVICE OF
®
ZF3000 EXTERNAL BLIND

Before starting installation of the external blind, please read the following instructions.
During transportation and storage, the blind should lie horizontally in a place protected from damage
to the entire structure. The blind should not be placed on the side wall.
Any modifications or changes to the design of the external blind can only be made after consultation
with the manufacturer.Blinds should be mounted on an even surface.
Installation of external blinds should be conducted by persons competent in the area of compliance with health
and safety rules and applicable building regulations. In the case of external blinds operated
with an electric drive, the installation can only be carried out by a person with appropriate permissions
(SEP rights up to 1 kV).
Directly before installation, unpack the blind and check if there are all elements necessary
for its installation.
ZF3000 EXTERNAL BLIND INSTALLATION
1. Tools needed to install the external blind. The PORTOS company does not provide screws, dowels, cables for placing
the electrical installation.
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
Dimensioning - ZF3000 external blind,
aluminium guides, installation in the window
Dimensioning - ZF3000 external blind
aluminium guides,
installation on the facade/flush-mounted
Sz = So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width, So - hole width
Wz - blind height, Wo - hole height
Sz = So, Wz = Wo
So
Wo
Wz
Wp
PP
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
P - guide width (20mm), Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + 2 x P
FLUSH-MOUNTED: Sz = window width**
fi 8 fi 12
INSTALLATION WITH GUIDES
3
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free processing of wood elements.

ZF3000 EXTERNAL BLIND INSTALLATION
7. In the case of external blinds with manual drive, mark the
place for the opening for the control wire after the
installation of the package.
8. Uninstall the package, drill a hole with fi 12 drill in the window
frame or in the wall (depending on the installation type) for the
control wire and re-install the package into the top rail handle.
10. In the case of external blinds with manual drive, after
installing the blind package, put the crank pin (1.) in the
manual drive gear by placing it from the inside of the room
through the previously prepared hole in the wall or window
depending on the installation method.
Screw the manual drive guide (2.) to the wall ...
4
3. The installation place of wall handles should not interfere
with the proper functioning of the blind lifting and lowering
mechanisms (crank, motor). The maximum distance
between the handles should not exceed 800mm.
5.Install the top guide handles on the extreme edges of the
top rail.
6. Install the blind package into the open handles in such a way
that the "WINDOW SIDE" label with information about the
installation side is on the window side.
4. Screw the top rail handle to the mounted wall handle.
max. 800mm
1.
2.
9. Close the top rail handles and tighten the screws.
WINDOW
SIDE

13. Slide the guide with the handles onto the slat pins upwards from
the bottom of the blind. Insert the handle pins (1.) carefully into the
upper part of the guides. Check if the elements are installed
correctly. Do not push the blind guides onto the pins which may
damage the guides.
14. Measure the position of the guide axis carefully, then
screw the guides to the ground.
15. Install the guide end caps.
16. After checking the correctness of the external blind operation,
set the roller mechanism in a vertical axis with the winding tape,
and then tighten the counter screws (1).
17. Insert safety plate extensions into previously installed
wall handles and screw them.
18. Place the extension silencing element onto the lower parts
of the extensions.
12. Slide the guide handle into the rear wall of the guide
and block the handle by tightening the grub screw.
The maximum distance between the handles should
not exceed 800mm.
5
max. 800mm
1.
11. Join the guide with the supplied crank by means of connecting
elements (provided by the PORTOS company) as in Figure 1.
Install the crank clip to the wall with screws (dowels).
1.
ZF3000 EXTERNAL BLIND INSTALLATION
1

20. Screw/ rivet the safety plate with the assembled sides
to the pre-assembled wall handles with extensions.
6
19. Put the safety plate against the assembled structure in
order to fit the elements precisely.
INSTALLATION WITH A GUIDING CORD
Dimensioning - ZF3000 external blind
cord leading, installation in the window recess
So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height
Sz = So - installation clearance (1 cm per side), Wz = Wo
Dimensioning - ZF3000 external blind
cord leading,
installation on the facade/flush-mounted
So
Wo
Wz
Wp
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
Sz = So + slat overlap on the facade, Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + slat overlap on the facade
FLUSH-MOUNTED: Sz = window width**
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
3. The installation place of wall handles should not interfere
with the proper functioning of the blind lifting and lowering
mechanisms (crank, motor). The maximum distance
between the handles should not exceed 800mm.
4. Screw the top rail handle to the mounted wall handle.
max. 800mm
ZF3000 EXTERNAL BLIND INSTALLATION
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free operation of the blind.
Machining of the installed blind and guides must allow subsequent service access requiring the removal of the guides.

7
5.Install the top cord handles on the extreme edges
of the top rail.
6. Install the blind package into the open handles in such a
way that the "WINDOW SIDE" label with information about
the installation side is on the window side.
7. In the case of external blinds with manual drive, mark the
place for the opening for the control wire after
the installation of the package.
8. Uninstall the package, drill a hole with fi 12 drill in the window
frame or in the wall (depending on the installation type) for
the control wire and re-install the package into the top rail handle.
11. In the case of external blinds with manual drive, after
installing the blind package, put the crank pin (1.) in the
manual drive gear by placing it from the inside of the room
through the previously prepared hole in the wall or window
depending on the installation method.
Screw the manual drive guide (2.) to the wall...
10. Join the guide with the supplied crank by means of connecting
elements (provided by the PORTOS company) as in Figure 1.
Install the crank clip to the wall with screws (dowels).
1.
2.
1.
9. Close the top rail handles and tighten the screws.
12. Put the stop ring onto one of the cord guide ends and
then block the ring against sliding down by tightening
the adjustment screw.
ZF3000 EXTERNAL BLIND INSTALLATION
WINDOW
SIDE

8
13. The cord with the stop ring should be run through the
spring and the hole in the cord guide handle installed in the
top rail and then through all holes in the slats and the
bottom lath pin. The maximum extra length of the cord
remaining in the top rail should not be longer than 1 cm.
15. Determine the cord axis using a spirit level, then establish
places for the hole to install lower handles of the cord guide.
16. Screw the guiding cord lower handles to the window frame or
façade (depending on the installation method). Remember that
the lower handles on each side must be installed at the same
height.
17. Run the cord through the adjustment screw (1) and lock it using
an Allen key. Mount the adjustment screw in the lower handle (2).
Tighten the nut on the adjustment screw with the key, thus
tightening the cord. Leave some clearance for the proper
operation of the mechanism.
18. After checking the correctness of the external blind operation,
set the roller mechanism in a vertical axis with the winding tape,
and then tighten the counter screws (1).
14. Adjust the position of the cord guide handle on the top rail
in such a way that the guiding cord does not touch the edge
of the holes in the slats.
19. Insert safety plate extensions into previously installed
wall handles and screw them.
20. Place the extension silencing element onto the lower
parts of the extensions.
1.
2.
ZF3000 EXTERNAL BLIND INSTALLATION
1

9
21. Put the safety plate against the assembled structure in
order to fit the elements precisely.
22. Screw/ rivet the safety plate with the assembled sides
to the pre-assembled wall handles with extensions.
321
4
COLORS OF THE CONNECTING CABLE
Ground
Lowering
Lifting
Neutral conductor
blue
black
brown
green/ yellow
1
2
3
4
DIAGRAM OF HIRSCHMANN FEMALE PLUG CONNECTION.
ZF3000 EXTERNAL BLIND INSTALLATION
INSTALLATION WITH SPACER ADAPTERS
2. In the case of dimensioning, the dimension smallest from the measurements taken is the right dimension.
Dimensioning - ZF3000 external blind,
aluminium guides, installation in the window
Dimensioning - ZF3000 external blind
aluminium guides,
installation on the facade/flush-mounted
Sz = So
Wz = Wo
EXPLANATIONS TO DIMENSIONING:
Sz - blind width, So - hole width
Wz - blind height, Wo - hole height
Sz = So, Wz = Wo
So
Wo
Wz
Wp
PP
EXPLANATIONS TO DIMENSIONING:
Sz - blind width (slat width), So - hole width
Wz - blind height, Wo - hole height, Wp - package height
P - guide width (20mm), Wbo - height of the safety plate
Wz = Wo + Wp* or Wbo
INSTALLATION ON THE FACADE: Sz = So + 2 x P
FLUSH-MOUNTED: Sz = window width**
* - When adding the package height and subsequent adding a higher safety plate - the plate may enter the frame opening/hole.
** - It is recommended to take into account the installation clearance for free processing of wood elements.

5. Put the safety plate E to the handles as shown and mark
the places to make cutouts for the handles.
4. Screw the wall handles and keep the level.
3. Unscrew the wall handle before installation. Part 1 of the handle
should be placed against the facade at a height equal to the
height of the external blind measured from the bottom edge of
the window frame. The handles should be levelled to each other
and the place for drilling marked.
6. Make a cut for the wall handle hole in the marked places
in the safety plate. Then cut or break off a piece of metal
sheet in the places of mounting handles as shown above.
7. Attach the insulation component on the back side of the safety
plate E with double-sided tape or appropriate adhesive.
8. Fasten the guides with the appropriate screws to the window
frame.
9. Place the safety plate E, drill it with a ø 6 mm drill and then
screw the safety plate to the lintel with appropriately selected
screws.
10. Screw the top rail handle (middle hole) to the mounted
wall handle.
10
1.
1.
ZF3000 EXTERNAL BLIND INSTALLATION