Powakaddy C2 Guide

®
C2 Hinge Hub Upper
Replacement Instructions
Use With Spares Kit: 01597
To replace the main hinge hub upper of the main lock is a simple process. We have also
upgraded a few of the parts within the assembly which will also need changing to fit the new
hinge hub upper. All is detailed in the step by step instructions below.
Step 1
With the trolley in a fully open
position, remove the cap on the
middle joint using a flat headed
screw driver or similar then undo
the M8 nyloc nut securing the cam
lock. Remove and place to one
side.
Step 2
Fold the trolley down into a semi
closed position with only the front
wheel assembly open. Remove
the eight 4x14mm and 2x20mm
pozi screws securing the handle.
Unplug the handle wire and place
to one side.
Pozi
Screwdriver Torque Driver
Tools Required:
Please ensure battery is disconnected from the trolley.
Your Kit contains:
1x 01168-01-02 Main Hinge Hub Upper
2x 01153-05-02 Main Central tube (Gun Metal)
1x 01164-01-02 Main Lock Button Upper
1x 01165-01-01 Main Hub Button Upper
2 x14mm Spanner
or socket
1x 01180-01-01 Compact Main Lock Button Spring
1x 01169-01-02 Main Hinge Hub Lower
7x 00174-01-01 4x14mm Pan Pozi Screw
P/N: 01843-01-01

Step 6
Prise away the caps on the top
joint using a flat head screwdriver
or similar. Undo the M8x170mm
hex bolt and remove. Place to one
side with the two washers and M5
nyloc nut.
Step 5
Now lift away the two middle
tubes and springs from the cam
lock joint. Place to one side.
Step 4
Remove the two 4x14 pozi screws
securing the yellow button. Place
all parts to one side.
Step 3
Remove the five 4x14 pozi screws
securing the main hinge hub lower
and place to one side.
Step 7
Release the upper joint by gently
spreading the rear legs.

Step 8
Lift away the middle joint leaving
the upper bag stay in place. All the
pieces will want to spring away
but try to lay them in sequence for
easier reassembly.
Note: The right tube will have the
handle wire running through it.
Step 9
Take the upper hinge hub
assembly and remove the
adjustment plate screw. Push
the adjustment lock out from the
hub and catch the nyloc nut from
inside.
Step 10
Place the nyloc nut back into the
adjustment lock and hold in place
with the bolt or screwdriver. Push
into the new hinge hub upper until
centrally aligned. Secure using the
adjustment plate and pozi screw.
Step 12
Reassemble assembly into the
frame. Press the upper tubes,
outer locks, springs and hinge hub
assembly together before sliding
in between the upper bag stay.
Refer to step 8. Align the rear
legs with the bag stay and secure
using the M8x170 hex bolt, M8
nyloc nut and washers. Tighten
to 2.8Nm. Test the lock with
the yellow button upper before
replacing the end caps.
Step 11
Take the lower tubes and remove
the plastics. Assemble onto the
new tubes provided. Ensure the
tube orientation is correct as
shown.

For more technical help visit www.powakaddy.co.uk/support
Step 14
Carefully unfold the trolley into the
fully open position. Reassemble
the cam lock. Tighten to 1.8 Nm.
Replace the cap.
Step 14
Back in the half folded position,
plug the handle wire back in and
replace the handle. Ensure the
handle wire and USB port cannot
get snagged on the bosses. The
four 4x20 pozi screws locate in
the base of the handle. Tighten
them and the other 4x14mm pozi
screws the pozi screws to 1.5Nm.
Step 11
Place the tubes back into the
assembly. Be sure to include the
springs. Push the holes in the
tubes over the bosses of the hinge
hub lower to hold in place.
Step 11
Slip the new yellow button upper
under the tubes and the button
lower on top. Ensure features
are slotted into the tube recess.
Ensure the spring is located into
the round hole within the button
and makes good contact with the
upper joint. Secure with using the
two 4x14mm pozi screws. Test
the joint mechanism functions
correctly before adding the hinge
hub lower. Secure with another
five 4x14mm pozi screws.
Place the trolley back onto the ground.
Open and close trolley to test the top lock and cam lock. Adjust the torque settings if necessary.
Insert the battery to power the trolley and test motor functions.
P/N: 01843-01-01