Power Craft PTZ-600 User manual

0410-20
UK Subject to change
UK USERS MANUAL
Art.nr.TCM6002
PTZ-600 Tile cutter

Powercraft 7
EXPLODED VIEW
Fig.1
Fig.2
2Powercraft
45
3
2
1
4
1
3
8
7
5
2
11
13
9
12
10

6Powercraft
PARTS LIST PTZ-600
REF. NR. DESCRIPTION PC
1 FIXED SHEET 407101
2 GUIDE 407102
3 KNOB 407455
5 TILL 7 UPPER SAFEGUARD COMPLETE 407103
10 RIVING KNIFE 407104
13 FOOT 407105
16 KNOB 407456
24+25 LO ER SAFEGUARD ITH COVER 407106
28 ATER TANK 407107
29 INNER FLANGE 407108
30 DIAMOND CUTTING DISC 180X22,2X2,2 TCA1004
31 OUTER FLANGE 407109
32 NUT 407110
33 ANGLE GUIDE 407111
34 S ITCH 407112
TILE CUTTER
THE NUMBERS IN THE FOLLOWING TEXT
ORRESPOND WITH THE PI TURES AT PAGE 2.
TECHNICAL SPECIFICATIONS
CONTENT OF THE BOX
1 Tile cutter
1 ater tray
1 Full-length adjustable fence
1 Mitre guide
1 Set of instructions
1 Safety instructions
1 Guarantee card
SAFETY INSTRUCTIONS
The following symbols are used in these instructions for
use:
Denotes risk of personal injury, loss of life or
damage to the tool in case of non-observance of
the instructions in this manual.
Denotes risk of electric shock.
Carefully read this manual before using the machine.
Make sure that you know how the machine functions and
how to operate it. Maintain the machine in accordance
with the instructions to make sure it functions properly.
Keep this manual and the enclosed documentation with
the machine.
ELECTRICAL SAFETY
hen using electric tools, basic safety precautions
should always be followed to reduce the risk of fire,
electric shock and personal injury. Read all these
instructions before attempting to operate this product
and save these instructions.
Always check that the voltage corresponds to the
voltage on the rating plate.
REPLACING CABLES OR PLUGS
Immediately throw away old cables or plugs when they
have been replaced by new ones. It is dangerous to insert
the plug of a loose cable in the wall outlet.
Using extension ca les
Only use an approved extension cable suitable for the
power input of the machine. The minimum conductor
size is 1.5 mm2. hen using a cable reel always unwind
the reel completely.
SAFETY MEASURES
• Check your powertool for damage before starting
your work, particularly the diamond blade. All parts
must be fitted properly and must meet all
requirements in order to guarantee the tool’s
smooth operation. Any safety guards or any lightly
damaged parts must be checked to see if they still
function properly before continuing the use of the
tool. Moving parts, and the diamond-blade guard in
particular, must be fitted properly and must not jam.
Do not use tools that cannot be switched on or off
with the switch.
• The diamond-blade guard must not be jammed or
removed.
• A jamming guard must be repaired immediately.
• The riving knife must not be removed.
USE
This tool is suitable for cutting various wall and floor tiles
with a maximum tile size of 500 x 500 x 35mm. The
diamond wheel can be replaced by the customer. It is not
permitted to use the tool for any other materials.
ASSEMBLY
Fig.1
1. Mounting the riving knife
• Unscrew the two (crosshead) screws (9) and place
the foot of the riving knife (10) under the table
• Place the small plate (2 holes with thread) under the
foot of the riving knife
• Connect the riving knife with the two screws and the
plate
2. Mounting the saw lade
• Unscrew two screws out of lower blade guard and
remove the guard
• Dismount nut (counterclockwise) and outer flange
• Place blade on the inner flange
• Mount outer flange and nut (clockwise) again
• Place the lower blade guard back in position and
connect the two screws
3. Mounting the upper lade guard (11)
• Slide the guard in horizontal position across the
riving knife.
• Connect the guard to the riving knife with the bolt
(12) and the locknut
• Be aware that the guard is connected under the lock-
pin (13). The lock-pin prevents the guard falling
backwards.
Voltage | 230 V~
Frequency | 50 Hz
Power consumption | 600
| S2= 30 min
No load speed | 2,800/min
Max. depth of cut 90º | 35mm
Max. depth of cut 45º | 20mm
Cutting angle | 0 - 45°
Ø Cutting blade | 180x22.2x2.2mm
Table dimensions | 360 x 330mm
Lpa (sound pressure level) | 63.08 dB(A)
Lwa (sound power level) | 76.08 dB(A)
Vibration | 1.34 m/s2
Powercraft 3

MAINTENANCE
During maintenance and cleaning always remove
the mains plug from the socket. Never use li uids
when cleaning electrical parts of the saw bench.
The Powercraft machines have been designed to
operate over a long period of time with a minimum of
maintenance. Continuous satisfactory operation
depends upon proper machine care and regular cleaning.
leaning
Keep the ventilation slots of the machine clean to
prevent overheating of the engine.
Regularly clean the machine housing with a soft cloth,
preferably after each use. Keep the ventilation slots free
from dust and dirt.
If the dirt does not come off use a soft cloth moistened
with soapy water. Never use solvents such as petrol,
alcohol, ammonia water, etc. These solvents may
damage the plastic parts.
Lubrication
The machine requires no additional lubrication.
Faults
Should a fault occur, e.g. after wear of a part, please
contact your local Powercraft dealer.
In the back of this manual you find an exploded view
showing the parts that can be ordered.
ENVIRONMENT
In order to prevent the machine from damage during
transport, it is delivered in a sturdy packaging. Most of
the packaging materials can be recycled. Take these
materials to the appropriate recycling locations.
Take your unwanted machines to your local Powercraft-
dealer. Here they will be disposed of in an
environmentally safe way.
OLD ELECTRICAL TOOLS AND THE
ENVIRONMENT
If your electrical tools have been used so intensively that
they need to be replaced or if you no longer use them,
please consider the environment when you dispose of
them. Electrical equipment should not be discarded with
household waste, but should be recycled. For more
information, please contact your local service centre.
GUARANTEE
The guarantee terms can be found on the enclosed
guarantee card.
e declare under our sole responsibility that this
product is in conformity with the following standards or
standardized documents
EN55014-1, EN55014-2
EN61000-3-2, EN61000-3-3
EN61029-1, EN61029-2-7
in accordance with the regulations.
98/373/EE
73/23/EE
89/336/EE
from 01-09-2004
ZWOLLE NL
. Kamphof
Quality department
CE
ı
DECLARATION OF CONFORMITY (UK)
Powercraft 5
4. Mounting the adjusta le fence
• Connect the knob (7) with the fence (3) by using the
plate (1 hole with thread); do not tighten the knob
yet
• Slide the complete fence with (loosen) knobs onto
the table; the plates on the inner side of the table
• Set the required distance
• Tighten the knobs by rotating them (clockwise)
5. Place the water tank (4) under the ta le
INSTALLING THE TILE CUTTER
• The tile cutter may only be used as a fixed tool and
should be screwed down to a level and horizontal
surface. Please use the screw holes in the base of the
machine.
• The electrical supply must be connected to a 230 V
earthed wall socket. The mains voltage must comply
with the information on the type plate, and must be
protected by a circuit breaker.
• Do not use the power cable to pull the plug from the
socket. Protect the cable against heat, oil and sharp
objects.
Only use accessories and auxiliary e uipment
mentioned in the instructions for use or
recommended or mentioned by the manufacturer. Using
other accessories or auxiliary e uipment may carry a risk of
injury for you and others.
OPERATION
Fig.1
• Before starting the job, please ensure there is
sufficient water in the water tray (4) i.e. the diamond
blade runs through the water. During the job, the
water tray must be topped up.
• Do not start working before the maximum speed has
been reached.
• The diamond blade must NEVER be exposed to
sideways pressure; they can break and the flying
pieces become projectiles!
• Do not attempt to cut extremely small pieces from
the tiles. Always make sure that the full surface of the
tile is on the work table. The supplied mitre guide can
be used to push the tiles through the cutter. In the
early stages of cutting in particular, the tile must
remain absolutely level to avoid the tile moving up.
• Do not overload your tool. It is better and safer to
work within the indicated power range. Do not cut
materials other than tiles.
• Maintain your tools carefully. Keep the tools sharp
and clean in order to work properly and safely.
Follow the maintenance instructions and the
instructions for replacing the diamond blade.
• Stand safely and maintain your balance. Avoid any
unnatural body angles. Remain alert and pay
attention to your work. Use common sense. Do not
use the machine when you cannot concentrate or
when you are tired.
FULL-LENGTH ADJUSTABLE FENCE
Fig.1
The fence (3) enables you to cut parallel to the cutting
blade. Set up: Loosen the knobs (7) and set the required
distance. Tighten the knobs on both sides of the work
table. The markers determine the measurements (8).
MITRE GUIDE
Fig.1
The mitre guide has a variable setting between 0° and
45°. Loosen the knobs (5), set the mitre by tilting the
table (1) up until you have reached the required tilt.
Tighten the knobs (5) again on both sides of the work
table.
CLEANING, MAINTENANCE AND
REPAIR
• Please clean the tool immediately after use:
a. Disconnect the plug from the socket.
b. Remove the water tray from the machine and
drain the dirty water.
c. Unscrew the splash guard and clean it.
d. Loosen the star-shaped knob, fold up the table,
and polish the entire machine.
• The machine complies with all current safety
regulations. Repairs may only be carried out by an
approved company, because repair attempts by
unqualified people may cause injuries to the user and
bystanders. Regularly check the plug and the cable
and if they are damaged they should be replaced by an
approved company. Also check any extension cables.
Damaged safety guards and switches must be
replaced before the machine is used again.
CHECKING AND REPLACING THE
DIAMOND BLADE
Fig.2
• Cracked or distorted diamond blades must be
replaced.
• Type of disc: a diamond blade with a diameter of
180mm.
• Do not use diamond blades that do not meet the
specifications in these instructions.
• Ensure that the diamond blade is secured properly
and rotates in the correct direction.
• To replace a worn disc, please take the following
steps:
a. Disconnect the plug from the socket.
b. Remove the water tray from the machine.
c. Loosen the splash guard’s fixing bolts and remove
the splash guard.
d. Loosen the blade fixing nut (4).
e. Remove the counter flange (3) and blade (2) and
push the new blade on the flange (1). Consider
the rotation direction indicated on the blade.
Attach the counter flange (3).
f. Tighten the fixing nut (4) and the splash guard.
g. Ensure you do not leave any tools lying on the
splash guard.
4Powercraft