JMA AVANTCODE User manual

ELECTRONIC
AVANTCODE
USER GUIDE
Version 0.0

INDEX:
1INTRODUCTION AND OVERVIEW............................................................................................................1
1.1 OVERVIEW ........................................................................................................................................................ 1
1.2 TRANSPORT AND PACKAGING........................................................................................................................ 1
1.3 ID LABEL............................................................................................................................................................ 1
2MACHINE INSTALLATION AND CHARACTERISTICS ..................................................................................2
2.1 INSTALLATION ................................................................................................................................................. 2
2.2 DESCRIPTION OF THE MACHINE...................................................................................................................... 2
2.3 MAIN CHARACTERISTICS ................................................................................................................................ 4
2.4 KEY FAMILY ...................................................................................................................................................... 5
2.4.1 KEY TERMS .................................................................................................................................................. 5
2.5 MAIN PARTS OF THE MACHINE....................................................................................................................... 6
2.5.1 AVANTCODE (STANDARD) .......................................................................................................................... 6
2.5.2 AVANTCODE (KEY FEEDER) ......................................................................................................................... 7
2.6 TECHNICAL INFORMATION.............................................................................................................................. 8
2.7 MACHINE KEYBOARD AND KEY FUNCTION .................................................................................................... 9
2.8 CUTTING WITH ELECTRICITY.......................................................................................................................... 10
2.8.1 IMPROPER USE OF ELECTRICITY ............................................................................................................... 10
2.9 TYPES OF CUT ................................................................................................................................................. 11
2.10 ACCESORIES................................................................................................................................................... 12
3CONFIGURATIONS AND USE ................................................................................................................ 13
3.1 AVANTCODE (STANDARD)............................................................................................................................. 14
3.1.1 USING THE “MP1” STANDARD CLAMP.................................................................................................... 14
3.1.2 CUTTING CROSS KEYS .............................................................................................................................. 16
3.1.3 MOUNTING AND DISMOUNTING THE CLAMP......................................................................................... 17
3.2 AVANTCODE (KEY FEEDER) ............................................................................................................................ 18
3.2.1 USING THE AUTOMATIC CLAMP .............................................................................................................. 18
3.2.2 USING THE FEEDER.................................................................................................................................... 19
3.2.3 ASSEMBLY AND DISASSEMBLY OF THE AUTOMATIC CLAMP & FEEDER.............................................. 20
3.3 CONVERT THE AVANTCODE (STANDARD) INTO AN AVANTCODE (KEY FEEDER)......................................... 22
4OPERATION MANUAL .......................................................................................................................... 23
4.1 CUT KEY .......................................................................................................................................................... 24
4.2 READ FILE....................................................................................................................................................... 33
4.4 EDIT FILE ......................................................................................................................................................... 40
4.4.1 CREATE FILE ............................................................................................................................................... 40
4.4.2 MODIFY FILE............................................................................................................................................... 44
4.4.3 DELETE FILE................................................................................................................................................ 45
4.5 CONFIGURATION............................................................................................................................................ 45
4.6 MAINTENANCE .............................................................................................................................................. 50
4.6.1 Manufacturer values.................................................................................................................................. 50
4.6.2 Data connection ......................................................................................................................................... 50
4.6.3 Information................................................................................................................................................. 50
4.6.4 Speed ......................................................................................................................................................... 50
4.6.5 Password.................................................................................................................................................... 50
4.6.6 Other options.............................................................................................................................................. 51
4.7 PC OPERATION................................................................................................................................................ 53
5CLEANING AND SAFETY....................................................................................................................... 54
6MAINTENANCE.................................................................................................................................... 54

6.1 LOCATING MALFUNCTIONS........................................................................................................................... 55
6.2 REPLACING THE FUSES .................................................................................................................................. 56
6.3 REPLACING AND TENSING THE BELT ............................................................................................................ 57
6.4 REPLACING THE AUTOMATIC CLAMP SET .................................................................................................... 58
6.5 REPLACING THE MILLING TOOL ..................................................................................................................... 58
6.6 REPLACING THE CARRIAGE SENSOR............................................................................................................. 59
6.6.1 X AXIS ........................................................................................................................................................ 59
6.6.2 Y AXIS ........................................................................................................................................................ 59
6.7 REPLACING THE MOTOR ................................................................................................................................ 61
6.8 REPLACING THE KEYBOARD........................................................................................................................... 61
6.9 REPLACING THE LEDS..................................................................................................................................... 62
7WASTE DISPOSAL................................................................................................................................ 63
7.1 PACKAGING.................................................................................................................................................... 63
7.2 SHAVINGS ...................................................................................................................................................... 63
7.3 MACHINE........................................................................................................................................................ 64
8SUPPORT ............................................................................................................................................. 64
9CONSTITUENT PARTS .......................................................................................................................... 64

1
1INTRODUCTION AND OVERVIEW
1.1 OVERVIEW
The AVANTCODE key cutting machine has been designed in compliance
with EU safety regulations.
The safety of users of this type of machine is only achieved thanks to a
well designed safety program, the implementation of a maintenance
program and by following the recommendations for use, and complying
with the safety rules set out in this manual.
Although this machine is not hard to install, it’s advisable not to install,
adjust or handle it without having first read this manual.
The machine leaves our factory ready to use and only needs to be
calibrated for the type of operations for which it will be used.
1.2 TRANSPORT AND PACKAGING
The machine comes inside packaging with the following measurements:
Width = 640 mm, length = 770 mm, height = 575 mm
Machine weight including packaging = 60 kg.
Inspect the machine carefully on opening the parcel to ensure that no
damage occurred during transport. If there is an anomaly, please contact
the transport company immediately and do not use the machine until they
have carried out their inspection.
1.3 ID LABEL
The AVANTCODE duplication machine has an ID label (Fig. 1) showing
the serial number or machine registration number as well as the
manufacturer’s name and address, EC label and year of manufacture.
Fig.1

2
2MACHINE INSTALLATION AND CHARACTERISTICS
2.1 INSTALLATION
The machine has been assembled, calibrated and checked and is ready to use.
There is no need to perform any assembly operations. However, before using
the machine, it’s a good idea to carry out the following checks:
•Connect the AVANTCODE machine to a suitable power supply (220 V
50/60 Hz), in accordance with the information specified on the ID label
on the back of the machine.
•It is very important that the electricity supply is earthed. Ensure that the
machine is connected to the earth.
After unpacking the machine and connecting the power supply, move the switch
to position 1. (Fig.2).
Fig.2
Make sure the emergency button is not pressed down, if it is, release it.
When switched on, the JMA logo will appear alongside an internal test, then a
few moments later, the carriages will move to their start-up position (if not in
position already). The machine is ready to use.
2.2 DESCRIPTION OF THE MACHINE
The AVANTCODE machine has been designed to cut flat keys. The tiniest
details have been carefully designed to produce a compact machine that’s easy
to use and very precise. This is a mechatronic machine, with two stepper
motors for moving the carriages and a third motor to open the automatic clamp
(with key feeder).
One of the machine’s principle characteristics is that it allows you to use 2
different configurations without having to implement major changes. These two
options are as follows:
AVANTCODE (STANDARD): Standard clamp with 4 faces
AVANTCODE (KEY FEEDER): Automatic clamp and key feeder for
automatically cutting keys.

3
This is a versatile machine that can be used both with standard clamps or the
key feeder.

1
1INTRODUCTION AND OVERVIEW
1.1 OVERVIEW
The AVANTCODE key cutting machine has been designed in compliance with EU safety
regulations.
The safety of users of this type of machine is only achieved thanks to a well designed
safety program, the implementation of a maintenance program and by following the
recommendations for use, and complying with the safety rules set out in this manual.
Although this machine is not hard to install, it’s advisable not to install, adjust or handle it
without having first read this manual.
The machine leaves our factory ready to use and only needs to be calibrated for the type of
operations for which it will be used.
1.2 TRANSPORT AND PACKAGING
The machine comes inside packaging with the following measurements:
Width = 640 mm, length = 770 mm, height = 575 mm
Machine weight including packaging = 60 kg.
Inspect the machine carefully on opening the parcel to ensure that no damage occurred
during transport. If there is an anomaly, please contact the transport company immediately
and do not use the machine until they have carried out their inspection.
1.3 ID LABEL
The AVANTCODE duplication machine has an ID label (Fig. 1) showing the serial number or
machine registration number as well as the manufacturer’s name and address, EC label
and year of manufacture.
Fig.1

2
2MACHINE INSTALLATION AND CHARACTERISTICS
2.1 INSTALLATION
The machine has been assembled, calibrated and checked and is ready to use. There is no need to
perform any assembly operations. However, before using the machine, it’s a good idea to carry
out the following checks:
•Connect the AVANTCODE machine to a suitable power supply (220 V 50/60 Hz), in
accordance with the information specified on the ID label on the back of the machine.
•It is very important that the electricity supply is earthed. Ensure that the machine is
connected to the earth.
After unpacking the machine and connecting the power supply, move the switch to position 1.
(Fig.2).
Fig.2
Make sure the emergency button is not pressed down, if it is, release it.
When switched on, the JMA logo will appear alongside an internal test, then a few moments
later, the carriages will move to their start-up position (if not in position already). The machine is
ready to use.
2.2 DESCRIPTION OF THE MACHINE
The AVANTCODE machine has been designed to cut flat keys. The tiniest details have been
carefully designed to produce a compact machine that’s easy to use and very precise. This is a
mechatronic machine, with two stepper motors for moving the carriages and a third motor to open
the automatic clamp (with key feeder).
One of the machine’s principle characteristics is that it allows you to use 2 different
configurations without having to implement major changes. These two options are as follows:
AVANTCODE (STANDARD): Standard clamp with 4 faces
AVANTCODE (KEY FEEDER): Automatic clamp and key feeder for automatically cutting keys.
This is a versatile machine that can be used both with standard clamps or the key feeder.

3
The AVANTCODE machine, gives you the following options:
A database containing the key codes for locks, vehicles, etc. Flat keys in general. This gives you
tremendous flexibility and speed when cutting keys.
Connect the AVANTCODE to a compatible Intel PC with the Interactive Key Software (IKS)
installed. This program is a database containing key codes, identical to the machine’s database. It
provides a completely integrated working system (code search, selection of the bittings to cut,
additional information about the lock, complete digital JMA key catalogue, etc.)
Use the AVANTCODE to create your own keys using the laser reader that comes included in the
machine. Create and save your own new keys or enter the latest keys on the market into the
machine without having to wait for the database to be updated.
Use AVANTCODE to reproduce any type of flat key using the laser system.
Read the key code of a known key. Correct any cutting errors resulting from a variety of reasons
such as key wear, modification of the key data, etc.
2.3 MAIN CHARACTERISTICS
The main characteristics are described below:
•Movements
The 2 axes are moved using precision spindles that are activated by stepper motors on roller
guides.
•Standard clamp
Standard 4-sided clamp designed to grip almost all flat key models.
•Tool
Easy to replace, widia milling tool, with suitable resistance and cutting capabilities for this type
of work and rotation speed.
•Display screen
Located on the front of the machine, with an LCD Touch Screen measuring 5.7”.
•Laser reader
Laser for reading all keys to be copied.
KEY FEEDER
•Automatic clamp. (section. 3.2.1)
•Loading unit. (section 3.2.1)

4
2.4 KEY FAMILY
The AVANTCODE machine copies the following types of keys:
•Flat keys.
•Car keys.
•FORD, ABLOY and MAILBOX keys.
2.4.1 KEY TERMS
Diagram of a key showing the principle parts. (Fig.3)
1. Bow
2. Collar
3. Upper stop
4. Lower stop
5. Bittings
6. Blade
7. Back
8. Tip
1
2
43
75
6
8
Fig.3