Power Lift 71000D User manual

Assembly notes :
Fasteners provided to assemble machine:
(26) 1/2"-3 1/4" Bolts
Tools required (Not Included):
- 3/4" Open-End Wrench
- 3/4" Socket
- 1/2" Open-End Wrench
- 1/8" Allen Wrench
- 13 mm Open-End Wrench
When assembling unit DO NOT tighten any
fasteners until all components have been
bolted together.
Belt Squat
POWER LIFT
REV.
PART NUMBER
R
71000D assembly cover
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

2
20
12
6
Instructions
1.) Assemble items 6, 12, and 20 using (6) 1/2"X3-1/4" bolts
provided.
2.) Assemble items 2 to both 12, and 20 using (4) 1/2"X3-1/4"
bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until
all components have been bolted together.
36
43
24
37
STEP 1
Item # 36
1/2"X3-1/4"
STEP 2
Item # 36
1/2"X3-1/4"
STEP 2
Item # 36
1/2"X3-1/4"
STEP 1
Item # 36
1/2"X3-1/4"
Frame Detail
Hardware Detail
Item No. Part Number Part Name Qty
2 71004 BELT SQUAT, BOTTOM BRACE 1
6 71016C BELT SQUAT BOTTOM X-FRAME 1
12 71006C BELT SQUAT, RIGHT SIDE 1
20 71007C BELT SQUAT, LEFT SIDE 1
Item
No.
Part
Number
Part Name Qty
36 99648 1/2"X3-1/4" BOLT 10
37 99620 1/2"-13 NUT 10
43 80010 PLATE, SPACER 10
24 99585 1/2" FLATWASHER 4
ITEM NO. PART NUMBER DESCRIPTION
ASSY/QTY.
1 71004 1
2 71016C
1
3 71006C
1
4 71043 2
5 11088 4
6 11040 SHAFT COVER
10
7 99673 RUBBER COLLAR
12
8 99503 1" SHAFT COLLAR WITH SET SCREW
4
9 99561 2
10 11023 2
11 71007C
1
12 71047 1
13 99502 ADJ. HANDLE GRIP (40005K24)
2
14 99563 RUBBER FOOT PAD
4
15 99585 1/2" SAE FLATWASHER
11
16 99526 4
17 99531 WASHER, FLAT, .375, USS
8
18 43062
DECAL, POWER LIFT COLLEGIATE
SAFETY BARS
1
19 71052 1
20 99648 1/2" -13 X 3-1/4" HHCS ZINC GRD 5
14
21 99620 1/2" -13 NYLON INSERT L.N.
18
22 99582 BOLT, HHCS, .5-13X1.25, GR5, ZINC
8
23 99571 1/2" -13 THIN NYLON LOCK NUT
8
24 99545
TEE NUT - 4 PRONG 3/8"-16
(90975A031)
8
25 99859 BOLT, HHCS, .375-16X1, GR5, ZINC
8
26 80010 PLATE, SPACER
14
27 99064 1
28 71001B
1
POWER LIFT
REV.
PART NUMBER
R
71000D_step1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

8
7
STEP 3
Hardware Detail
STEP 4
Item # 36
1/2"x3 1/4"
77
6
8
36
26
37
24
Instructions
3.) Insert item 8 into cylinder portion of
items 7.
4.) Assemble items 7, and 8 to item 6
using (4) 1/2"X3-1/4" bolts provided.
Note: When assembling unit DO NOT
tighten any fasteners until all
components have been bolted together.
Frame Detail
Item No. Part Number Part Name ASSY/QTY
6 71016C BELT SQUAT BOTTOM X-FRAME 1
7 71015 BELT SQUAT, PIVOT 2
8 71019C BELT SQUAT, STOP 1
Item No.
Part Number Part Name Qty
36 99648
1/2"X3-1/4" BOLT 4
37 99620
1/2"-13 NUT 4
24 99585
1/2" FLATWASHER 4
26 99526
7/16" FLATWASHER 4
ITEM NO. PART NUMBER DESCRIPTION
ASSY/QTY.
1 71004 1
2 71016C
1
3 71015 2
4 71019C
1
5 71006C
1
6 71043 2
7 11088 4
8 11040 SHAFT COVER
10
9 99673 RUBBER COLLAR
12
10 99503 1" SHAFT COLLAR WITH SET SCREW
4
11 99561 2
12 11023 2
13 71007C
1
14 71047 1
15 99502 ADJ. HANDLE GRIP (40005K24)
2
16 99563 RUBBER FOOT PAD
8
17 99585 1/2" SAE FLATWASHER
23
18 99526 4
19 99531 WASHER, FLAT, .375, USS
8
20 43062
DECAL, POWER LIFT COLLEGIATE
SAFETY BARS
1
21 71052 1
22 99648 1/2" -13 X 3-1/4" HHCS ZINC GRD 5
18
23 99620 1/2" -13 NYLON INSERT L.N.
18
24 99521 BOLT, HHCS, .5-13X4, GR5, ZINC
4
25 99571 1/2" -13 THIN NYLON LOCK NUT
16
26 99582 BOLT, HHCS, .5-13X1.25, GR5, ZINC
12
27 99545
TEE NUT - 4 PRONG 3/8"-16
(90975A031)
8
28 99859 BOLT, HHCS, .375-16X1, GR5, ZINC
8
29 80010 PLATE, SPACER
14
30 99064 1
POWER LIFT
REV.
PART NUMBER
R
71000D_step2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

11
2525
12
20
Instructions
5.) Place item 25 onto item 11.
6.) Assemble item 11, and 25 to items 12, and 20 using
(4) 1/2"X3-1/4" bolts provided.
Note: When assembling unit DO NOT tighten any
fasteners until all components have been bolted together.
STEP 6
Item # 36
1/2"X3 1/4"
Hardware Detail
36
24
37
2525
11
STEP 5
STEP 6
Item #36
1/2"X3 1/4"
Frame Detail
ITEM NO. PART NUMBER DESCRIPTION
Default/
QTY.
START/QTY. FINISH/QTY. ASSY/QTY. visio/QTY.
PAINTED
PARTS/QTY.
with
boxes/QTY.
1 10858 ------ 2
2 71001B 11111
- 1
3 71004 1 1 1 1 1 1 1
4 99466 -
------
5 71016C 1111111
6 71015 2 2 2 2 2 2 2
7 71019C 1111111
8 99749 13MM STEEL BALL STUD -------
9 99535 NUT, .312-18, LOCK, NYLON INSERT -
------
10 71003D 1111111
11 71006C 1111111
12 71043 2 2 2 2 2 2 2
13 11088 4 444
- - 4
14 11040 SHAFT COVER 10 10 10 10 - - 10
15 99673 RUBBER COLLAR 14 14 14 14
- - 14
16 99503 1" SHAFT COLLAR WITH SET SCREW 4444 - - 4
17 99561 2 222
- - 2
18 11023 2 2 2 2 - - 2
19 71007C 1111111
20 71047 1 1 1 1 - - 1
21 99502 ADJ. HANDLE GRIP (40005K24) 2222
- - 2
22 99563 RUBBER FOOT PAD 8888 - - 8
23 99585 1/2" SAE FLATWASHER 34 34 34 34 8
- 34
24 99773 BEARING, 2 BOLT FLG. FOR 1 1/4" SHAFT 2222 - - 2
25 99526 4 444
- - 4
26 99531 WASHER, FLAT, .375, USS 48884 - 8
27 99063 DECAL, POWERLIFT STACKED 2222
- - 2
28 99062 DECAL, WARNING 1111 - - 1
29 43062
DECAL, POWER LIFT COLLEGIATE
SAFETY BARS
1111
- - 1
30 71052 1 1 1 1 - - 1
31 99754 13MM STEEL BALL SOCKET -------
32 99416 PLUG, BLACK PLASTIC 9/16" 16 16 16 16 - - 16
33 40074 ABS, BENCH PROTECTOR 2222 - - 2
34 99648 1/2" -13 X 3-1/4" HHCS ZINC GRD 5 22 22 22 22 22 - 22
35 99620 1/2" -13 NYLON INSERT L.N. 22 22 22 22 22 - 22
36 99521 BOLT, HHCS, .5-13X4, GR5, ZINC 66666 - 6
37 99571 1/2" -13 THIN NYLON LOCK NUT 20 20 20 20 20 - 20
38 99582 BOLT, HHCS, .5-13X1.25, GR5, ZINC 12 12 12 12 12 - 12
39 99545 TEE NUT - 4 PRONG 3/8"-16 (90975A031) 88888 - 8
40 99859 BOLT, HHCS, .375-16X1, GR5, ZINC 88888 - 8
41 80010 PLATE, SPACER 14 14 14 14 14 14 14
42 71619PL 11111 - 1
43 99064 1 1 1 1 1 - 1
46 6 foot4 250lb BELT SQUAT - - 1 ----
44 6 foot4 250lb BELT SQUAT -------
45 99603 1/2"-13X3" HHCS ZINC 22222 - 2
Item No. Part Number Part Name Qty
11 71003D BELT SQUAT, WORK ARM 1
12 71006C BELT SQUAT, RIGHT SIDE 1
20 71007C BELT SQUAT, LEFT SIDE 1
25 99773 BEARING, FOR 1 1/4" SHAFT 2
Item No.
Part Number Part Name Qty
36 99648
1/2"X3-1/4" BOLT 4
24 99585
1/2" FLATWASHER 4
37 99620
1/2"-13 NUT 4
POWER LIFT
REV.
PART NUMBER
R
71000D_step4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

3
55
20 12
11
Instructions
7.) Assemble item 3 to item 12, and 20 using (4) 1/2"X3-1/4" bolts
provided.
8.) Connect item 5 to 34, then attach item 34 to both sides of item
11.
Note: When assembling unit DO NOT tighten any fasteners until all
components have been bolted together.
11
STEP 7
Item #36
1/2"X3 1/4"
34
36
43
37
A
11
5
34
STEP 8
Hardware Detail
Frame Detail
Item No.
Part
Number
Part Name Qty
3 71005 BELT SQUAT HANDLE 1
5 71008 BELT SQUAT, STRAP 2
11 71003D BELT SQUAT, WORK ARM 1
12 71006C BELT SQUAT, RIGHT SIDE 1
20 71007C BELT SQUAT, LEFT SIDE 1
34 99774 THREADED CONNECTOR LINK 5/16" 2
ITEM NO. PART NUMBER DESCRIPTION
ASSY/QTY.
1 71001B
1
2 71004 1
3 71005 1
4 99466 1
5 71008 2
6 71016C
1
7 71015 2
8 71019C
1
9 99749 13MM STEEL BALL STUD
2
10 99535 NUT, .312-18, LOCK, NYLON INSERT
2
11 71003D
1
12 71006C
1
13 71043 2
14 11088 4
15 11040 SHAFT COVER
10
16 99673 RUBBER COLLAR
14
17 99503 1" SHAFT COLLAR WITH SET SCREW
4
18 99561 2
19 11023 2
20 71007C
1
21 71047 1
22 99502 ADJ. HANDLE GRIP (40005K24)
2
23 99563 RUBBER FOOT PAD
8
24 99585 1/2" SAE FLATWASHER
34
25 99773
BEARING, 2 BOLT FLG. FOR 1 1/4"
SHAFT
2
26 99526 4
27 99531 WASHER, FLAT, .375, USS
8
28 99063 DECAL, POWERLIFT STACKED
2
29 99062 DECAL, WARNING
1
30 43062
DECAL, POWER LIFT COLLEGIATE
SAFETY BARS
1
31 71052 1
32 99754 13MM STEEL BALL SOCKET
2
33 99416 PLUG, BLACK PLASTIC 9/16"
16
34 99774 THREADED CONNECTOR LINK 5/16"
2
35 40074 ABS, BENCH PROTECTOR
2
36 99648 1/2" -13 X 3-1/4" HHCS ZINC GRD 5
26
37 99620 1/2" -13 NYLON INSERT L.N.
26
38 99521 BOLT, HHCS, .5-13X4, GR5, ZINC
6
39 99571 1/2" -13 THIN NYLON LOCK NUT
20
40 99582 BOLT, HHCS, .5-13X1.25, GR5, ZINC
12
41 99545
TEE NUT - 4 PRONG 3/8"-16
(90975A031)
8
42 99859 BOLT, HHCS, .375-16X1, GR5, ZINC
8
43 80010 PLATE, SPACER
18
44 71619PL
1
45 99064 1
46 99603 1/2"-13X3" HHCS ZINC
2
Item No. Part Number Part Name Qty
36 99648 1/2"X3-1/4" BOLT 4
43 80010 PLATE, SPACER 4
37 99620 1/2"-13 NUT 4
POWER LIFT
REV.
PART NUMBER
R
71000D_step5
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

C
11
8
Hardware Detail
PROP UP
BEFORE STEP 10
4
12
8
13
910
STEP 11
13
STEP 10
1/2"X3-1/4"
Instructions
9.) First, prop item 11 up as shown.
10.) Then remove top bolt from items 13 on both sides to allow it to
pivot forward.
11.) Once items 8, and 13 are pivoted forward you may now attach
item 4 to both 8, and 12 using (2) .312"-18 nuts provided.
12.) After item 4 is attached, items 13 can be bolted back into place
using (2) 1/2"X3-1/4" bolts provided
13.) Once all components have been bolted together, you can now
tighten all bolts from the bottom to the top.
14.) Check that item 11 is centered in frame and tighten set screws
on bearings (Item # 25).
STEP 9
Frame Detail
Item No. Part Number Part Name Qty
4 99466 GAS SPRING, 125 LBS 1
8 71019C BELT SQUAT, STOP 1
11 71003D BELT SQUAT, WORK ARM 1
12 71006C BELT SQUAT, RIGHT SIDE 1
13 71043 BELT SQUAT, RANGE LIMITER 2
Item No. Part Number Part Name Qty
9 99749 12MM STEEL BALL STUD 2
10 99535 .312"-18, NUT 2
ITEM NO. PART NUMBER DESCRIPTION
ASSY/QTY.
1 71001B
1
2 71004 1
3 71005 1
4 71008 2
5 71016C
1
6 71015 2
7 71019C
1
8 99749 13MM STEEL BALL STUD
2
9 99535 NUT, .312-18, LOCK, NYLON INSERT
2
10 71003D
1
11 71006C
1
12 71043 2
13 11088 4
14 11040 SHAFT COVER
10
15 99673 RUBBER COLLAR
14
16 99503 1" SHAFT COLLAR WITH SET SCREW
4
17 99561 2
18 11023 2
19 71007C
1
20 71047 1
21 99502 ADJ. HANDLE GRIP (40005K24)
2
22 99563 RUBBER FOOT PAD
8
23 99585 1/2" SAE FLATWASHER
34
24 99773
BEARING, 2 BOLT FLG. FOR 1 1/4"
SHAFT
2
25 99526 4
26 99531 WASHER, FLAT, .375, USS
8
27 99063 DECAL, POWERLIFT STACKED
2
28 99062 DECAL, WARNING
1
29 43062
DECAL, POWER LIFT COLLEGIATE
SAFETY BARS
1
30 71052 1
31 99754 13MM STEEL BALL SOCKET
2
32 99416 PLUG, BLACK PLASTIC 9/16"
16
33 99774 THREADED CONNECTOR LINK 5/16"
2
34 40074 ABS, BENCH PROTECTOR
2
35 99648 1/2" -13 X 3-1/4" HHCS ZINC GRD 5
26
36 99620 1/2" -13 NYLON INSERT L.N.
26
37 99521 BOLT, HHCS, .5-13X4, GR5, ZINC
6
38 99571 1/2" -13 THIN NYLON LOCK NUT
20
39 99582 BOLT, HHCS, .5-13X1.25, GR5, ZINC
12
40 99545
TEE NUT - 4 PRONG 3/8"-16
(90975A031)
8
41 99859 BOLT, HHCS, .375-16X1, GR5, ZINC
8
42 80010 PLATE, SPACER
18
43 71619PL
1
44 99064 1
45 99603 1/2"-13X3" HHCS ZINC
2
POWER LIFT
REV.
PART NUMBER
R
71000D_step6
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date