Power Lift Half Rack User manual

Assembly notes :
Fasteners provided to assemble machine:
(56) 3/8"X3/4" Flange Bolts
(4) 3/8"X4" Bolts
Tools required (Not Included):
- 9/16" Open-End Wrench
- 9/16" Socket
- 4 ft ladder (recommended)
Note: When assembling unit DO NOT tighten
any fasteners until specified.
Half Rack
A 6/4/19
POWER LIFT
REV.
PART NUMBER
R
17032A-assembly cover
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

110
2
18
STEP 1
Item #18
3/8"X3/4"
STEP 2
Item #18
3/8"X3/4"
Hardware Detail
Frame Detail
Instructions
1.) Assemble item 1 to item 10 using (4) 3/8"X3/4" flange bolts provided.
(Tighten bolts)
2.) Then assemble item 2 to item 10 using (4) 3/8"X3/4" flange bolts
provided. (Tighten bolts)
Note: When assembling unit DO NOT tighten any remaining fasteners
until specified.
A 6/3/19
Item No. Part Number Part Name Qty
1 15024 LEFT BASE 1
2 15022 RIGHT BASE 1
10 39565A K BRACE 1
Item No. Part Number Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 8
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 39565A
1
4 17900 1
5 99062 DECAL, WARNING
1
6 99072 DECAL, POWER LIFT, U.S. PATENT
1
7 99417 PLUG, BLACK PLASTIC 5/16"
12
8 99004 BOLT, SFHHCS, .375-16X.75, ZINC
8
POWER LIFT
REV.
PART NUMBER
R
17032A_page1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

1
2
3
4
18
Instructions
3.) Assemble item 3 to item 1 using (4) 3/8"X3/4" flange bolts
provided.
4.) Then assemble item 4 to item 2 using (4) 3/8"X3/4" flange
bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until
specified.
STEP 3
Item #18
3/8"X3/4"
STEP 4
Item #18
3/8"X3/4"
Hardware Detail
Frame Detail
A 6/3/19
Item No. Part Number Part Name Qty
1 15024 LEFT BASE 1
2 15022 RIGHT BASE 1
3 17510A LEFT REAR UPRIGHT 1
4 17512A RIGHT REAR UPRIGHT 1
Item No. Part Number Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 8
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 17510A
1
4 17512A
1
5 39565A
1
6 17900 1
7 99062 DECAL, WARNING
1
8 99072 DECAL, POWER LIFT, U.S. PATENT
1
9 99417 PLUG, BLACK PLASTIC 5/16"
12
10 99004 BOLT, SFHHCS, .375-16X.75, ZINC
8
POWER LIFT
REV.
PART NUMBER
R
17032A_page2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
19
20
4
3
Instructions
5.) Assemble item 19 to items 3 and 10 using (8) 3/8"X3/4" flange
bolts provided.
6.) Then assemble item 20 to item 10 and 4 using (8) 3/8"X3/4"
flange bolts provided.
Note: When assembling unit DO NOT tighten any fasteners until
specified.
10
Hardware Detail
STEP 5
Item #18
3/8"X3/4"
18
B
STEP 6
Item #18
3/8"X3/4"
Frame Detail
A 6/3/19
Item No. Part Number Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 16
Item No. Part Number Part Name Qty
3 17510A LEFT REAR UPRIGHT 1
4 17512A RIGHT REAR UPRIGHT 1
10 39565A K BRACE 1
19 40101 LEFT SPOTTER 1
20 40103 RIGHT SPOTTER 1
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 17510A
1
4 17512A
1
5 39565A
1
6 17900 1
7 99062 DECAL, WARNING
1
8 99072 DECAL, POWER LIFT, U.S. PATENT
1
9 99417 PLUG, BLACK PLASTIC 5/16"
12
10 40112A
1
11 99004 BOLT, SFHHCS, .375-16X.75, ZINC
8
POWER LIFT
REV.
PART NUMBER
R
17032A_page3
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
1111 4
2
1
3
STEP 8
Item #18
3/8"X3/4"
Frame Detail
12
STEP 7
Item #18
3/8"X3/4"
6/3/19
Instructions
7.) Assemble item 11 to items 2 and 4 using (4) 3/8"X3/4"
flange bolts provided.
8.) Then assemble the other item 11 to item 1 and 3 using (4)
3/8"X3/4" flange bolts provided.
Note: When assembling unit DO NOT tighten any fasteners
until specified.
Hardware Detail
A
Item
No.
Part
Number
Part Name Qty
1 15024 LEFT BASE 1
2 15022 RIGHT BASE 1
3 17510A LEFT REAR UPRIGHT 1
4 17512A RIGHT REAR UPRIGHT 1
11 15550A DIAGONAL BRACE 2
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 17510A
1
4 17512A
1
5 39565A
1
6 15550A
2
7 17900 1
8 99062 DECAL, WARNING
1
9 99072 DECAL, POWER LIFT, U.S. PATENT
1
10 99417 PLUG, BLACK PLASTIC 5/16"
12
11 40112A
1
12 99004 BOLT, SFHHCS, .375-16X.75, ZINC
24
Item No. Part Number Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 8
POWER LIFT
REV.
PART NUMBER
R
17032A_page4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
4
3
7
Instructions
9.) Assemble item 7 to items 3 and 4 using (8)
3/8"X3/4" flange bolts provided. (4' Ladder is very
helpful with this part, along with second set of
hands.)
Note: When assembling unit DO NOT tighten any
fasteners until specified.
Hardware Detail
18
STEP 9
Item #18
3/8"X3/4"
Frame Detail
A 6/3/19
Item No. Part Number Part Name Qty
3 17510A LEFT REAR UPRIGHT 1
4 17512A RIGHT REAR UPRIGHT 1
7 11595A CHIN BAR 1
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 17510A
1
4 17512A
1
5 11595A ASSY, FRONT CHIN BAR 1.5"
1
6 39565A
1
7 15550A
2
8 17900 1
9 99062 DECAL, WARNING
1
10 99072 DECAL, POWER LIFT, U.S. PATENT
1
11 99417 PLUG, BLACK PLASTIC 5/16"
12
12 40112A
1
13 99004 BOLT, SFHHCS, .375-16X.75, ZINC
32
Item
No.
Part
Number
Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 8
POWER LIFT
REV.
PART NUMBER
R
17032A_page5
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
4
13
2
Frame Detail
18
Instructions
10.) Assemble item 13 to item 4 using (2) 3/8"X3/4"
flange bolts provided.
11.) Then assemble item 13 to item 2 using (2)
3/8"X3/4" flange bolts provided.
Note: When assembling unit DO NOT tighten any
fasteners until specified.
STEP 10
Item #18
3/8"X3/4"
B
STEP 11
Item #18
3/8"X3/4"
Hardware Detail
A 6/3/19
Item No. Part Number Part Name Qty
2 15022 RIGHT BASE 1
4 17512A RIGHT REAR UPRIGHT 1
13 11632A RIGHT WEIGHT STORAGE 1
Item
No.
Part
Number
Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 4
POWER LIFT
REV.
PART NUMBER
R
17032A_page6
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

A
3
12
1
Frame Detail
18
STEP 12
Item #18
3/8"X3/4"
B
STEP 13
Item #18
3/8"X3/4"
Instructions
12.) Assemble item 12 to item 3 using (2) 3/8"X3/4"
flange bolts provided.
13.) Then assemble item 12 to item 1 using (2)
3/8"X3/4" flange bolts provided.
14.) Once all components have been bolted
together, you can now tighten all bolts from the
bottom to the top.
Hardware Detail
A 6/3/19
Item No. Part Number Part Name Qty
1 15024 LEFT BASE 1
3 17510A LEFT REAR UPRIGHT 1
12 11631A LEFT WEIGHT STORAGE 1
Item
No.
Part
Number
Part Name Qty
18 99004 3/8"X3/4" FLANGE BOLT 4
POWER LIFT
REV.
PART NUMBER
R
17032A_page7
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

B
2323
13 12
Frame Detail
20
21
21
22
STEP 15
Item #20
3/8"X4"
Instructions
15.) Assemble item 23 to item 12 and 13 using (4)
3/8"X4" bolts provided. ( Make sure that the 3 hooks
on item 23 face inside.)
Hardware Detail
A 6/3/19
Item No. Part Number Part Name Qty
12 11631A LEFT WEIGHT STORAGE 1
13 11632A RIGHT WIEGHT STORAGE 1
23 32192 BAR STORAGE BRACKET 2
ITEM NO. PART NUMBER DESCRIPTION
WITH
SPOTTERS/QTY.
1 15024 1
2 15022 1
3 17510A
1
4 17512A
1
5 11595A ASSY, FRONT CHIN BAR 1.5"
1
6 39565A
1
7 15550A
2
8 11631A
1
9 11632A
1
10 17900 1
11 99062 DECAL, WARNING
1
12 99072 DECAL, POWER LIFT, U.S. PATENT
1
13 99417 PLUG, BLACK PLASTIC 5/16"
12
14 40112A
1
15 99004 BOLT, SFHHCS, .375-16X.75, ZINC
44
16 32192 2
17 99531 WASHER, FLAT, .375, USS
8
18 99540 NUT, .375-16, LOCK, NYLON INSERT
4
19 99549 BOLT, HHCS, .375-16X4, GR5, ZINC
4
Item
No.
Part
Number
Part Name Qty
20 99549 3/8"X4" BOLT 4
21 99531 3/8" FLATWASHER 8
22 99540 3/8" NUT 4
POWER LIFT
REV.
PART NUMBER
R
17032A_page8
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date

6
5
4
8
9
3
STEP 16
STEP 17
STEP 16
Frame Detail
STEP 17
Instructions
16.) Attach item 5 onto 4 and attach item 6 onto 3.
17.) Attach item 8 onto 4 and attach item 9 onto 3.
A 6/3/19
Item No. Part Number Part Name Qty
3 17510A LEFT REAR UPRIGHT 1
4 17512A RIGHT REAR UPRIGHT 1
5 11527A RIGHT BAR CATCH 1
6 11528A LEFT BAR CATCH 1
8 18000B RIGHT SAFETY ARM 1
9 18001B LEFT SAFETY ARM 1
POWER LIFT
REV.
PART NUMBER
R
17032A_page9
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
PROPERTY OF POWER LIFT ANY REPRODUCTION IN PART OR WHOLE
WITHOUT THE WRITTEN PERMISSION OF POWER LIFT IS PROHIBITED
Date