Power Stroke PSL1PS21 Quick setup guide

POWERSTROKE
PSL1PS21 PAINT SPRAYER
REPAIR SHEET

2
PSL1PS21
FIGURE A
21
22
23
24
25
27
27
28
28
18
17
17
19
20
14
14
1
2
3
4
13
16
15
12
10 11
11
5
6
6
7
7
8
8
9
9
3
26

3
PSL1PS21
1 039748005003 Control Panel Label ................................................................................................... 1
2 039748004016 Lock Pin Assembly .................................................................................................... 1
3 039748001066 Bolt (M8 x 90 mm)...................................................................................................... 2
4 039748005067 Upper Frame Assembly ............................................................................................. 1
5 039748005071 Bag............................................................................................................................. 1
6 039748001093 Washer ....................................................................................................................... 2
7 039748001072 Button ........................................................................................................................ 2
8 039748001073 Screw (M4 x 10 mm).................................................................................................. 2
9 039748001074 Spacer........................................................................................................................ 2
10 039748001069 Lock Nut (M8) ............................................................................................................ 2
11 039748001070 Washer (M8) ............................................................................................................... 2
12 039748001075 End Cap ..................................................................................................................... 1
13 039748001068 Sharp Edge Relief ...................................................................................................... 2
14 039748001065 Screw (M6 x 40 mm).................................................................................................. 4
15 039748005076 Panel .......................................................................................................................... 1
16 039748004007 Elastic Strap............................................................................................................... 1
17 039748001064 Lock Nut (M6) ............................................................................................................ 4
18 039748001063 Hitch Pin .................................................................................................................... 2
19 039748001078 Screw (M6 x 35 mm).................................................................................................. 2
20 039748001079 Screw (M6 x 25 mm).................................................................................................. 4
21 039748001056 Base........................................................................................................................... 1
22 039748001057 Feet ............................................................................................................................ 1
23 039747001095 Rubber Pad................................................................................................................ 1
24 039748001058 Screw (M5 x 45 mm).................................................................................................. 1
25 039748005059 Lower Frame Assembly ............................................................................................. 1
26 039747001157 Bucket Lid Assembly ................................................................................................. 1
27 039748004015 Wheel ......................................................................................................................... 2
28 039748001062 Wheel Shaft................................................................................................................ 2
NOT SHOWN
988000889 Operator’s Manual
6-21-12
(REV:01)
PARTS LIST FOR FIGURE A
KEY PART
NO. NUMBER DESCRIPTION QTY.

4
PSL1PS21 FIGURE B
24
1
3
5
67
11
9
10
13
13
13
18
12
20
19
4
22
21 17
17
4
4
16
15
14
8

5
PSL1PS21
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 039748005125 Blower Label (B) ............................................................................................................................................1
2 039748005124 Blower Label (A) ............................................................................................................................................1
3 039748001046 Blower Housing (Front)..................................................................................................................................1
4 039748001041 Screw (M4.2 x 20 mm)...................................................................................................................................9
5 039748001047 Cord Clamp ...................................................................................................................................................1
6 039748001048 Screw (M4.2 x 20 mm)...................................................................................................................................2
7 039748001049 Air Output Adapter ........................................................................................................................................1
8 039748001054 Air Seal ..........................................................................................................................................................1
9 039748001051 Front Blower Support ....................................................................................................................................1
10 039748001052 Screw (M5.5 x 20 mm)...................................................................................................................................3
11 039748001050 Support Pole..................................................................................................................................................3
12 039748005121 Warning Label (English) .................................................................................................................................1
13 039748001053 Screw (M4.8 x 25 mm)...................................................................................................................................3
14 039748005038 Blower Housing (Rear)...................................................................................................................................1
15 039748001039 Air Filter .........................................................................................................................................................1
16 039748001040 Blower Housing (Middle) ...............................................................................................................................1
17 039748001042 Buckle............................................................................................................................................................2
18 039748005122 Warning Label (French/Spanish) ...................................................................................................................1
19 039748001044 Blower Assembly...........................................................................................................................................1
20 039748001045 Screw (M6.3 x 35 mm)...................................................................................................................................3
21 039748001043 Rear Blower Support.....................................................................................................................................1
22 039748001055 Seal................................................................................................................................................................1
PARTS LIST FOR FIGURE B

6
PSL1PS21 FIGURE C
12
11
10
13
14
7
1
2
3
4
6
5
98

7
PSL1PS21
PARTS LIST FOR FIGURE C
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 039748005114 Prime/Spray Lever Assembly ........................................................................................................................1
2 039748001113 Prime/Spray Valve assembly .........................................................................................................................1
3 039748001150 Inlet Valve Assembly......................................................................................................................................1
4 039748005050 Complete Pump Assembly............................................................................................................................1
5 039748005111 Pressure Regulator Assembly .......................................................................................................................1
6 039747001156 Outlet Valve Assembly...................................................................................................................................1
7 039747001051 Return Hose Fitting .......................................................................................................................................1
8 039747001123 Cord Clamp ...................................................................................................................................................1
9 039748001013 Screw (M4 x 20 mm)......................................................................................................................................2
10 039748001014 Screw (M3.5 x 13 mm)...................................................................................................................................2
11 039748001015 Circuit Board Assembly.................................................................................................................................1
12 039748001016 Circuit Board Support....................................................................................................................................1
13 039748001017 Screw (M4 x 10 mm)......................................................................................................................................2
14 039601001065 Ball Plunger Assembly...................................................................................................................................1
NOT SHOWN:
039748005010 Pump and Subassemblies (Inc. Key Nos. 1-7)..............................................................................................1

8
PSL1PS21 FIGURE D
23
4
5
1
10
3
3
3
9
6
68
7

9
PSL1PS21
PARTS LIST FOR FIGURE D
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 039748001088 Lead Wire (A) .................................................................................................................................................1
2 039748001090 Lead Wire (C) ................................................................................................................................................2
3 039748001081 Wire Connector (6).........................................................................................................................................6
4 039748001089 Lead Wire (B) .................................................................................................................................................1
5 039748001086 Rear Switch Cover.........................................................................................................................................1
6 039748001083 Strain Relief ...................................................................................................................................................2
7 039748001085 Power Cord (Blower) .....................................................................................................................................1
8 039748001084 Power Cord (Main).........................................................................................................................................1
9 039748001082 Bend Relief ....................................................................................................................................................1
10 039748001080 Power Cord (Pump Motor) ............................................................................................................................1

10
PSL1PS21 FIGURE E
2
1
7
Fig. C
9
8
10
11
Fig. A
12
14
13
11
16
20
31
21 17 15
18
19
24
25
26
25
23
Fig. B
22
27
5
6
3
4
10
28 29 30
23

11
PSL1PS21
PARTS LIST FOR FIGURE E
KEY PART
NO. NUMBER DESCRIPTION QTY.
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 039748001117 Air Hose Assembly (25 ft.) ........................................ 1
2 039748001116 Hose Assembly ........................................................ 1
3 039748005097 517 Reversible Spray Tip ......................................... 1
4 039748005098 311 Reversible Spray Tip ......................................... 1
5 039748005021 Pistol-Grip Sprayer (Includes Key Nos. 6, 28-30) .... 1
6 039748001099 Spray Gun Filter ....................................................... 1
7 039748005020 High Pressure Fluid Hose Hose (50 ft.) .................... 1
8 039748005019 Pump Motor Housing ............................................... 1
9 039748005001 Quick Start Label...................................................... 1
10 039601001051 Barb Hose Fitting ..................................................... 1
11 039747001021 Screw (M5 x 14 mm) ................................................ 8
12 039748001024 Screw (M4 x 6 mm) .................................................. 1
13 039748001022 Ground Washer ........................................................ 1
14 039748001023 Hex Nut .................................................................... 1
15 039748001096 Wavy Washer............................................................ 3
16 039748001094 Ground Screw .......................................................... 3
17 039748001095 Spring Washer.......................................................... 3
18 039748001025 Screw (M3.9 x 18 mm) ............................................. 4
19 039748005029 Power Switch ........................................................... 1
20 039748005002 Data Label ................................................................ 1
21 039748001032 Screw (M6 x 60 mm) ................................................ 4
22 039748001031 Hex Nut (M6) ............................................................ 4
23 039748001030 Bend Relief ............................................................... 2
24 039748001026 Air Hose (1 ft.)........................................................... 1
25 039748001028 Air Hose Clamp ........................................................ 2
26 039748001027 Air Hose Connector.................................................. 1
27 039748001034 Air Outlet Cap........................................................... 1
28 039748004022 Nozzle Sleeve w/Ring............................................... 1
29 039747001184 Tip Saddle ................................................................ 1
30 039747001185 Tip O-ring ................................................................. 1
31 039748005171 Danger Label ............................................................ 1

12
PSL1PS21
WIRING DIAGRAM
BLOWER
GROUNDING BLOCK
SWITCH
REAR SWITCH COVER
PUMP CORD
CIRCUIT BOARD
MOTOR
GREEN GROUND
WHITE
POWER CORD
BLOWER CORD
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
GREEN GROUND
GREEN GROUND
GREEN GROUND
WIRE CONNECTOR
BLACK