Power Wheels BARBIE KEEP BEACH RANGER 78478 User manual

Owner’s Manual with Assembly Instructions
Please read this manual and save it with your original sales receipt.
For Model 78478
Tools needed for assembly: Phillips Screwdriver, Hammer, and Safety Scissors (not included).
Use only with a Power Wheels®12 Volt Battery with Built-in Thermal Fuse
and Power Wheels®12 Volt Charger (both included).
Requires four "AA" (LR6) alkaline batteries (not included) for Lights and Siren.
Product features and decoration may vary from the picture above.
™
JEEP and the Jeep grille design are registered trademarks of DaimlerChrysler Corporation and are used under license.
©DaimlerChrysler Corporation. Fisher-Price, Power Wheels by Fisher-Price, BARBIE, Beach Ranger,
Power Lock, and Power Stick are U.S. trademarks of Mattel, Inc.
Jeep
®

2
Table of Contents
Important Information
AImportant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BWarnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DParts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
EBattery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
FAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
GLabel Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
HBattery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
IBattery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
JRules for Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
KHow to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LCaring for Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
MProblems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
NStatement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
OAuthorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
A
• Your new vehicle requires adult assembly. Please set
aside at least 60 minutes for assembly.
• You must charge your battery for 18 - 30 hours
before you use your vehicle for the first time. We
recommend that you start charging your battery before
beginning assembly. Please see Battery Charging
beginning on page 10 for detailed instructions.
• Read this manual carefully for important safety
information and operating instructions before using
your vehicle. Keep these instructions for future
reference as they contain important information.
• This vehicle is designed for use on: grass, asphalt or
other hard surfaces; on generally level terrain; by
children 3 years of age and older.
• Make sure children know and follow these rules for safe
driving and riding:
- always sit in the seat.
- always wear shoes.
- only two (2) riders at a time.
• This vehicle has adjustable play seat belts. Please
note that the adjustable seat belts are designed to be
a play feature only and do not function as protective
safety restraints.
• To prevent damaging the motors and gears, do not tow
anything behind the vehicle or overload it. Do not exceed
the maximum weight capacity of 130 lb. (60 kg).
• For safety reasons, your vehicle has been pre-set so
that it will only operate at low speed. You must remove
the high speed lock-out screw to allow operation of
the vehicle at high speed. Please see page 28 for
detailed instructions.
• If you have any questions about your Power Wheels®
vehicle, please call our toll-free service lines at
1-800-348-0751 from 8 AM to 6 PM (EST) Monday
through Friday. Trained customer service representatives
are available to take your call in English or French.
Habla Español? Si usted tiene alguna pregunta ó
necesita asistencia llame gratis 1-800-348-0755 para los
Estados Unidos. Tenemos representantes que hablan
español para atender su llamada.
• For your convenience, Power Wheels®maintains an
Authorized Service Center Network with more than
400 authorized service centers nationwide. Our
authorized service centers will repair or replace parts
under warranty at no extra charge, and can perform
non-warranty repairs for a minimal charge. Please see
the Authorized Service Center list beginning on page 34
to find the authorized service center nearest you, or call
1-800-348-0751.
• Please complete and return the enclosed Registration
Card today, or call 1-800-348-0751 to register your
vehicle by phone.

3
Warnings and Cautions
B
CAUTION
• In the unassembled state, this package contains small parts. Adult assembly is required.
• Use the charger in dry locations only.
WARNING
•Prevent Injuries and Deaths
• Direct Adult Supervision Required
• Keep Children Within Safe Riding Areas.
These areas must be:
- away from swimming pools and other bodies of water to prevent drownings
- generally level to prevent tipovers
- away from steps, driveways, roads and alleys.
RIDING HAZARD
WARNING
• Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.
•PREVENT FIRE
- Never modify the electrical system. Alterations could cause a fire resulting in serious
injury and could also ruin the electrical system.
- Use of the wrong type battery or charger could cause a fire or explosion resulting in
serious injury.
- Use of Power Wheels®components in products other than Power Wheels®vehicles
could cause overheating, fire or explosion.
• The battery must be handled by adults only. The battery is heavy and contains sulfuric
acid (electrolyte). Dropping the battery could result in serious injury.
• Never allow children to charge the battery. Battery charging must be done by adults only.
A child could be injured by the electricity involved in charging the battery.
• Never lift or carry the battery by the wires or connector. This can damage the battery and
possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time
you charge the battery. If damage or excessive wear is detected, do not use the charger or
the battery until you have replaced the worn or damaged part.
•HOT motors. Handle carefully.
ELECTRICAL HAZARD

4
Parts
C
• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return
this product to the store.
• Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no
parts are discarded.
• Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to
remove any excess lubricant.
Short Seat Belt Strap - 2
Taillight Housing Set
Taillight Lens Set
12 Volt Charger Long Seat Belt Strap
Lens Guard - 2
Headlight Lens - 2 Battery Clamp Unit
12-VOLT
CHARGER
12 Volt Battery
Vehicle Body
Pb
Light Cover – 2
Light Rack, Rear
Light Rack, Front

5
Parts
Steering Wheel Cap
Knob Plate
Hood Latch – 2
Dash Knob – 2
Rear Bumper
Key Assembly
Steering Column
Dash
Hood
Seat
Steering Wheel
Brushguard Spacer Tube – 2
Brush Guard
Gas Cap
Cord Retainer

6
Canopy
Water Jug
Water Jug Holder
Right Sidepipe
Left Sidepipe
Parts
Sport Bar
Sport Bar Support - 2
Sport Bar Bracket Set
Windshield Frame - Front
Windshield Frame - Back
Windshield Bracket – 2
Windshield Hinge Pin – 2
Part Not Shown: Label Sheet

Parts
Lights and Siren Unit
#6 x 7/16" Screw – 2*
#6 Washer - 2*
Microphone
These components are found in the Lights and Siren Unit.
#8 x 1" Screw – 14 #10 x 1" Screw – 7
#6 x 11/2" Screw – 4
All Shown Actual Size
11/2" x 1/4" Machine Screw - 2
#10 x 1/2" Screw – 2
#8 x 4" Screw – 2
#8 x 3/4" Screw – 6#8 x 11/4" Screw – 10
7
** For your convenience, an extra .354 cap nut has been included.
.354 Cap Nut - 3**
* #6 Washer and #6 x 7/16" Screw shown actual size.

1
2
3
4
6
5
10
18
17
19
15
15
47
47
28
49
10
20
21
3
31
31 30
25
27
38
26
41
50
7
13
50
34
14
14
40
39
13
13
13
13
12
8
43
44
9
46
48
48
16
11
45
42
33
32
33
10
29
24
37
23
22
36 32
35
10
10
10
8
Parts Diagram
DD
Note: (Water Jug Holder) and (Water Jug) shown assembled to right side of vehicle body for clarity. Actual assembly is to left (driver) side of vehicle.
44
43
33
51

Parts Diagram
9
No. Part Quantity
1 Vehicle Body 1
2 Steering Column 1
3 .354 Cap Nut Retainer 2
4 Hood Latch 2
5 12 Volt Battery 1
6 Battery Clamp Unit 1
7 #8 x 4" Screw 2
8 Taillight Lens 2
9 Taillight Housing 2
10 #8 x 1" Screw 14
11 Gas Cap 1
12 Dash 1
13 #10 x 1" Screw 7
14 #10 x 1/2" Screw 2
15 Windshield Hinge Pin 2
16 Knob Plate 1
17 Dash Knob 2
18 Microphone 1
19 Key Assembly 1
20 Steering Wheel 1
21 Steering Wheel Cap 1
22 Seat 1
23 Long Seat Belt Strap 1
24 Short Seat Belt Strap 2
25 Headlight Lens 2
26 Lens Guard 2
27 Hood 1
28 Windshield Frame, Front 1
29 Windshield Bracket 2
30 Sport Bar 1
31 Sport Bar Support 2
32 Sport Bar Bracket 2
33 #6 x 11/2" Screw 4
34 11/2" x 1/4" Machine Screw 2
35 Light Rack, Front 1
36 Light Rack, Rear 1
37 Light Cover 2
38 Lights and Siren Unit 1
39 #6 Washer 2
40 #6 x 7/16" Screw 2
41 Brush Guard 1
42 Canopy 1
43 Water Jug Holder 1
44 Water Jug 1
45 Rear Bumper 1
46 Right Side Pipe 2
47 #8 x 11/4" Screw 10
48 #8 x 3/4" Screw 6
49 Windshield Frame, Back 1
50 Brush Guard Spacer Tube 2
51 Cord Retainer 1
Not Shown: 12 Volt Charger 1
Label Sheet 2
No. Part Quantity
Note: Some parts are assembled on both sides of the vehicle.
The illustration on page 8 shows assembly on right side only.

Battery Charging
E
10
About Thermal Fuses
Your Power Wheels®12 volt battery is equipped with a
built-in thermal fuse. The thermal fuse is a self-resetting
safety device which automatically “trips” and shuts down
operation of the vehicle if the vehicle is overloaded or the
driving conditions too severe. Once a fuse has “tripped”,
it will automatically reset itself after approximately
25 seconds and allow the vehicle to resume normal
operations. To avoid repeated automatic shutdowns, do
not overload the vehicle by exceeding the 130 lb (60 kg).
maximum weight capacity or by towing anything behind
the vehicle. Avoid severe driving conditions, such as
driving up very steep slopes or running into fixed objects,
which can cause the wheels to stop spinning while power
is still being supplied to the motors. Make sure your child
stops the vehicle before switching speeds or direction.
If a thermal fuse in a battery continually trips under
normal driving conditions, please contact your local
Power Wheels®Authorized Service Center. For the
location of the Authorized Service Center nearest to you,
see page 34.
Important Notes
• Your new battery must be charged for at least 18 hours
before you use it in your vehicle for the first time.
• You do not need to remove the battery from your
vehicle to recharge it.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short circuit the battery.
• We recommend that you start charging your battery
before beginning assembly of your new vehicle.
• Before charging the battery, examine the battery case
for cracks and other damage which may cause sulfuric
acid (electrolyte) to leak during the charging process.
If damage is detected, do not charge the battery or
use it in your vehicle. Battery acid is very corrosive and
can cause severe damage to surfaces it contacts.
• Do not charge the battery on a surface which could be
damaged by the acid contained inside the battery. Take
precautions to protect the surface on which you charge
your battery.
• Use only a Power Wheels®12 volt charger with type
“12V” connector (120 VAC 60 Hz 28W with an output of
12 VDC 1200mA) to charge your Power Wheels®
rechargeable 12 volt battery.
CAUTION
Use the charger in dry locations only.
WARNING
• Battery can fall out and injure a child
if vehicle tips over. Always use
battery clamp.
•PREVENT FIRE
- Never modify the electrical system.
Alterations could cause a fire resulting
in serious injury and could also ruin the
electrical system.
- Use of the wrong type battery or
charger could cause a fire or explosion
resulting in serious injury.
- Use of Power Wheels®components in
products other than Power Wheels®
vehicles could cause overheating,
fire or explosion.
• The battery must be handled by adults
only. The battery is heavy and contains
sulfuric acid (electrolyte). Dropping the
battery could result in serious injury.
• Never allow children to charge the battery.
Battery charging must be done by adults
only. A child could be injured by the
electricity involved in charging the battery.
• Never lift or carry the battery by the wires
or connector. This can damage the battery
and possibly cause a fire resulting in
serious injury. Lift and carry the battery
by the case only.
• Read the safety instructions on
the battery.
• Examine the battery, charger and their
connectors for excessive wear or damage
each time you charge the battery. If
damage or excessive wear is detected, do
not use the charger or the battery until you
have replaced the worn or damaged part.
ELECTRICAL HAZARD

Battery Charging
Pb
• Plug the charger connector into the battery .
• Plug the charger into a standard 120 volt wall outlet .
Note: If power flow to the wall outlet is controlled by a
switch, make sure the switch is “ON”.
• Before first-time use, charge the battery for at least 18
hours. Never charge the battery longer than 30 hours.
• Recharge the battery for at least 14 hours after each
use of your vehicle. Do not charge the battery longer
than 30 hours.
• Once the battery is charged, pull firmly on the charger
connector to disconnect it from the battery. Unplug the
charger from the wall outlet. The battery is now ready to
be installed in your vehicle. Please see the Battery
Installation section on page 24 for detailed instructions on
installing your battery. If your battery is already installed in
your vehicle, simply re-connect the motor harness
connector to the battery and lower and fasten the hood.
11 2
11 1
Battery
Charger
Connector
11
11 1
11 2
Assembly
F
Children can be harmed by small parts,
sharp edges and sharp points in the
vehicle’s unassembled state, or by electrical
items. Care should be taken in unpacking
and assembly of the vehicle. Children
should not handle parts, including the
battery, or help in assembly of the vehicle.
WARNING
• Turn the vehicle body upside down.
• Fit the left sidepipe under the left (driver) side of the
vehicle body.
• Insert two #8 x 3/4" screws through the top of the left
sidepipe and into the screw pegs on the underside of
the vehicle body.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
• Repeat this procedure to assemble the right sidepipe to
the right side of the vehicle body.
Left Sidepipe
Screw Pegs
Vehicle
Body
Back of Vehicle
1

Assembly
F
12
• Turn the vehicle body upright.
• Gently bend the tab on one of the sidepipes under the
vehicle body.
• Insert a #8 x 3/4" screw through the hole in the vehicle
body floor and into the tab.
• Tighten the screw with a Phillips screwdriver. Do not
over-tighten.
• Repeat this procedure on the other side of the
vehicle body.
Tab
Back of Vehicle
2
3
Battery
Clamp
Unit
Dash
• Position the dash upside down.
• Fit the battery clamp unit into the underside of the
dash so that the clamp fits into the grooves in the dash.
Make sure the battery clamp unit is flush against the
surface of the dash.
4Battery
Clamp Unit
• Insert two #10 x 1" screws through the holes in the
battery clamp unit and into the pegs in the dash.
5
Battery
Compartment
Dash
• Position the dash on the vehicle body.
• Make sure the motor harness connector wires and
microphone cord are through the grooves in the dash.
• Insert a #10 x 1/2" screw through each of the two corner
dash tabs nearest to the passenger compartment .
• Insert a #10 x 1" screw through the two dash tabs
nearest to the battery compartment .
• Insert a #10 x 1" screw into the hole in the center of the
dash, near the battery retainer clip .
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.
11 2
11 2
11 1
Battery Clamp Clip
11 1
11 1
11 2
11 2
11 2
Clamp
Grooves
11 2
11 1
Microphone Cord
Motor
Harness
Connector
Wires

COOL
HEAT
8

Headlight
Lens
Wide Notch
Wide Tab
Lens Guard
13
• Fit the wide notch in the side of a headlight lens under
the wide tab on a lens guard.
• Press firmly on the inside of the headlight lens to snap it
into the lens guard.
• Repeat this procedure to assemble the other headlight
lens to the remaining lens guard.
• Turn the vehicle body upright.
• Position the steering wheel so that the spokes form a
“Y” as shown.
• Fit the steering wheel onto the steering column.
• Fit a cap nut onto the end of the steering column.
• Tap the cap nut with a hammer to secure it on the
steering column.
Helpful Hint: You may want the help of another adult to
support the steering column while you tap the cap nut
with the hammer.
• Insert the end of the steering column through the hole in
the steering rod.
• Fit a cap nut onto the end of the steering column.
• While supporting the steering column, tap the cap nut
with a hammer to secure it on the steering column.
Helpful Hint: You may want the help of another adult to
support the steering column while you tap the cap nut with
the hammer.
14
11 Steering Wheel
Cap Nut
Steering
Column
“UP”
Assembly
10
Steering Rod
Cap Nut
End of Steering Column
Bottom View
12 Steering Wheel
Steering
Wheel
Cap
• Fit the steering wheel cap into the center of the steering
wheel with the screw holes aligned.
• Insert two #8 x 1" screws as shown.
• Tighten the screws with a Phillips screwdriver.
Do not over-tighten.

15
• Fit the lens tabs on the back of a lens assembly into the
headlight slots in the grille.
• Press firmly to snap the lens assembly into the grille.
• Repeat this procedure to snap the other lens assembly
into the grille.
Grille
Tab
Slot
14
Brush Guard
Bumper
• Fit and hold the brush guard against the front bumper.
• Insert two #10 x 1" screws through the front of the brush
guard and into the bumper.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
• Fit a spacer tube between the grille and the
back of the brush guard, as shown.
• Insert a #8 x 4" screw through the brush
guard and spacer tube and into the hole in
the grille.
• Tighten the screw with a Phillips screwdriver.
Do not over-tighten.
• Repeat this procedure to assemble the other
spacer tube on the other side of the grille.
Spacer Tube
16
Assembly
15
• Insert a hood latch into one of the holes in the vehicle
body, near the hood area.
• Twist the base of the hood latch 1/4turn to secure it in the
vehicle body.
• Repeat this procedure on the other side of the hood area
to attach the other hood latch to the vehicle body.
Hood Latch
Hole
17
Hood
Latch

• Fit the back half of the windshield frame onto the front
half of the windshield frame. Make sure the slots at the
bottom of the two windshield frame halves are aligned.
• Insert ten #8 x 11/4" screws into the back half of the
windshield frame.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
Helpful Hint: Squeeze the two windshield halves
together while tightening the screws.
• Lift the assembled windshield to the raised position.
Slots
Windshield Frame –
Front Half
Windshield Frame – Back Half
21
• Fit the screw pegs on the windshield brackets into the
holes in the top surface of the dash. Press firmly to fit the
lip on each windshield bracket into the slot in the top of
the dash.
• Insert two #8 x 1" screws into each windshield bracket.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
Windshield
Brackets
18
• Align the slots in the front half of the windshield frame
with the tabs on the windshield brackets.
• Fit the front half of the windshield frame onto the
windshield brackets as shown.
Slots
Windshield Frame -
Front Half
Tabs
19
Lip of
Bracket
Slot
Assembly
16
20
Windshield Frame -
Front Half
Hinge Pin
Windshield
Bracket
• Rotate the front half of the windshield frame down so it
lays flat on the vehicle body.
• Working from the center of the vehicle, insert a hinge pin
through the holes in the windshield frame and the holes
in the windshield bracket, as shown.
• Repeat this procedure to secure the front half of the
windshield frame to the other windshield bracket.

• Locate the battery compartment on the lights and
siren unit.
• Loosen the screw in the battery compartment door with
a Phillips screwdriver. The screw will remain in the door.
• Lift the battery compartment door to open it.
• Insert four “AA” (LR6) alkaline batteries as indicated on
the battery compartment door.
• Replace the battery compartment door and tighten the
screw with a Phillips screwdriver. Do not over-tighten.
Battery Tips
• Do not mix old and new batteries.
• Do not mix different types of batteries: alkaline, standard
(carbon-zinc) or rechargeable (nickel-cadmium).
• Remove the batteries during long periods of non-use.
Always remove exhausted batteries from the product.
Battery leakage and corrosion can cause damage.
Dispose of batteries safely.
• Never short circuit the battery terminals.
• Non-rechargeable batteries are not to be recharged.
• Only batteries of the same or equivalent type as
recommended in the “Battery Installation” instructions are
to be used.
• If removable rechargeable batteries are used, they are
only to be charged under adult supervision.
• Rechargeable batteries are to be removed from the
product before they are charged.
• If you use a battery charger, it should be examined
regularly for damage to the cord, plug, enclosure and
other parts. Do not use a damaged battery charger until
it has been properly repaired.
+
-
1.5V x 4
“AA” (LR6)
Shown Actual Size
Battery
Compartment
Door
Lights and Siren Unit
22 Lights and Siren Unit Speaker
Front of Hood
Lights
and Siren
Unit Cord
23
• Insert the lights and siren unit cord through the hole in the
center of the hood.
• Fit the lights and siren unit to the top of the hood. Make
sure the speaker faces the front of the hood.
• Insert two #6 x 7/16" screws with washers through the
holes in the underside of the hood and into the lights and
siren unit. (The #6 x 7/16" screws and #6 washers can be
found in the small parts bag enclosed with the lights and
siren unit and microphone.)
Assembly
17

Hood
Tabs
Slot
Slot
• Position the hood over the front of the vehicle body.
• Insert the tabs on the hood into the slots in the
vehicle body.
Lights
and Siren
Unit Cord
Microphone
Cord
• Align the arrow on the lights and siren unit cord
connector with the arrow on the microphone cord
connector.
• Push to connect the lights and siren unit cord to the
microphone cord.
24
25
Lights and
Siren Unit Cord
Cord Retainer
Microphone
Cord
Battery
Compartment
26
• Remove the backing from the cord retainer.
Discard the backing.
• Apply the cord retainer to the back of the dash.
• Fit the lights and siren unit cord into the cord retainer clip.
• Close the hood.
Assembly
18
• Turn the seat upside down.
• Insert the fastener end of a short seat belt strap through
the slot near the outer edge of the seat. Make sure the
side of the seat belt with the fastener faces the outer
edge of the seat.
• Pull the short seat belt strap completely through the
slot until the last T-loop at the opposite end of the belt
catches against the slot. You will pull one T-loop through
the slot.
• Repeat this procedure to assemble the other short seat
belt strap.
Short Seat
Belt Strap
Fastener
End
Seat
End
T-Loops
Slot
T-Loop (pull through slot)
27

29
• With the seat at an angle, insert the tabs on the front
edge of the seat into the slots in the foot-well wall .
• Push down firmly on the edge of the seat above each
tab to snap the tabs into the slots .
• Rotate the back of the seat down to snap the seat back
tabs into the slots in the vehicle body. Push down firmly
on the seat back .
11 3
11 2
11 1
Seat
Tabs
Seat Back Tabs
Slot
1
2
11 3
PUSH
HERE
30
31
#8 x 1" Screw
• Insert a #8 x 1" screw into the rear of seat as shown.
• Tighten the screw with a Phillips screwdriver. Do not
over-tighten.
Sport Bar
Canopy
Canopy Sleeves
Canopy
Sleeves
• Position the sport bar on its side so that the sport bar
ends curve away from you.
• Position the canopy opposite the sport bar with the
netting facing away from you.
• Slide the four canopy sleeves onto the sport bar.
Assembly
19
• Insert each end of the long seat belt strap through a slot
in the center of the seat. Make sure the fasteners face
the outer edge of the seat.
• Pull each side of the long seat belt strap evenly through
the slots. Make sure to pull each T-loop through a slot.
• Turn the seat upright.
T-Loop
Fastener
Long Seat Belt Strap
28

34
32
33
• Extend the canopy completely around the sport bar.
Sport Bar
Canopy
• Using safety scissors, remove the sport bar brackets from
the plastic connector. Dispose of the plastic connector.
• Position the sport bar upright.
• Fit a sport bar support through a tunnel in a rear corner of
the canopy. Make sure the ring end of the sport bar
support is positioned toward the sport bar.
• Position a sport bar bracket above one of the sport bar
side legs, as shown.
• Fit the ring on the sport bar support against the end of the
sport bar bracket.
• Fold the sport bar bracket over the sport bar to close it
around the sport bar and sport bar support.
Sport Bar Bracket
Tunnel
Sport Bar
Support
Ring
Side
Leg
• Insert a #6 x 11/2" screw into the sport bar bracket.
• Tighten the screw with a Phillips screwdriver. Do not
over-tighten.
• Repeat steps 33 and 34 to attach the other sport bar
support to the other sport bar side leg.
Sport Bar
Bracket
Assembly
20
Sport Bar
Light Rack -
Front Half
Light Rack - Back Half
Tabs
• Position the sport bar upright, as shown.
• Fit and hold the front and back halves of the light rack
against the sport bar. Make sure the two light rack halves
are aligned, and that the screw holes in the light rack
are aligned with the screw holes in the canopy and the
sport bar.
• Snap the tabs on the front half of the light rack into the
slots below the light housings on the rear half of the
light rack.
• Insert two #6 x 11/2" screws through the holes in the back
of the light rack, through the sport bar, and into the front
half of the light rack.
• Tighten the screws with a Phillips screwdriver. Do not
over-tighten.
35