Powermate M Series User manual

WARNING SAFETY
HEAVY DUTY ELECTRIC
Any piece of equipment can be dangerous if not operated properly. YOU are responsible for the safe operation of this equipment. The operator must carefully read and
follow any warnings, safety signs and instructions provided with or located on the equipment. Do not remove, defeat, deface or render inoperable any of the safety
devices or warnings on this equipment. IF any safety devices or warnings have been removed, defeated, defaced or rendered inoperable, DO NOT USE THIS
EQUIPMENT!!!
IMPORTANT SAFETY RULES TO FOLLOW
WARNING!
The manufacturer states that only competent operators trained to manufacturer’s standards, are to use this equipment. After
completely reading these instructions, if you DO NOT feel you can operate this dolly safely and competently. DO NOT USE
IT.
Training courses are available through L P INTERNATIONAL INC., please call 1-800-697-6283
GENERAL SAFETY RULES
1. Read all safety and operating instructions before anyone operates your PowerMate® unit.
Use the PowerMate® unit only as described in this manual.
2. Retain all safety and operating instructions for future reference. Ensure they are readily available.
3. Heed all warnings in the safety and operating instructions.
4. Follow all installation, operation, service and safety instructions.
5. WARNING: Only trained personnel shall operate PowerMate® equipment. Failure to comply may result in possible severe injury to the operator and /or others and
damage and/or loss of property. Never allow unqualified or un-authorized personnel to operate the equipment.
6. Wear safety shoes. Keep hair, loose clothing, fingers and all parts of the body away from pinch points and moving/rotating parts. Use equipment handles and
controls for maneuvering and operation.
7. CAUTION: Barriers, warning signs, designated walkways or other safeguards must be provided where pedestrians are exposed to the risk of collision.
8. Inspect the PowerMate® unit (see maintenance section) prior to using to ensure the operation can be safely completed. Insure all components of the unit are secure
and functioning.
9. WARNING: Do not use PowerMate® equipment if it is damaged. Check for corrosion.
Failure to do so may result in catastrophic failure, which may lead to injury, damage or loss of property and loss of life.
10. Do not use PowerMate® equipment in an enclosed space where oxygen, flammable, explosive or toxic vapors are present and/or are given off by oil base paint,
paint thinner, some moth-proofing substances, or in an area where flammable dust is present.
11. Do not use accessories or attachments not recommended by the manufacturer as this may increase risks of damage and cause hazards.
12. Use only PowerMate® accessories best suited for the application ie: Strap bar Attachment for box type loads, Cylinder Attachment for cylindrical loads, etc.
13. Check the work site. Inspect the area to be traversed with the PowerMate® unit. Avoid debris, rough surfaces, pot holes, bumps, steep grades, etc. Avoid spills of
any kind, slippery surfaces, soft ground and standing water. Observe any condition that may cause loss of control of the PowerMate® unit leading to injury and/or
property damage.
14. Plan your work. Make a plan of action from picking up the load to the point where the load is delivered. Check for doorway size, pathway surfaces, ceiling heights,
tight corners, stair step size and integrity, turn radius considerations, etc. Always use the recommended number of operators for a load.
15. Ensure planned route for PowerMate® operation is clear of obstacles and un-involved personnel. When visibility is obstructed, use spotter person for direction
instruction and /or clear path of obstacles and un-involved personnel.
GENERAL SAFETY RULES
16. Do not place the PowerMate® unit on an unstable surface. Supporting surface must be capable of carrying the loaded PowerMate® unit with operator(s). Check the
condition of stairs and the edges of loading docks and vehicle beds. When moving on or off vehicle, be prepared for movement in the vehicle suspension system.
17. Insure that the PowerMate® unit is charged and ready for operation.
18. Never lift a load that is over the rated capacity of the PowerMate® unit. Estimate the weight and center of gravity position and refer to the Load Capacity Chart to
ensure the load is within the loading envelope. The capacity may be limited by the weight and strength of the operator(s). Do not attempt to increase the load capacity of
the equipment by the use of chains, rope or other means of securing the equipment to the bed or bodies of vehicles, handrails, wall brackets, etc. Do not operate with a
load that is beyond the operator’s physical ability.
19. Ensure the load is not damaged, properly packaged, no loose items such as tools used in packaging the load and sharp items (such as nails) projecting from the load.
20. Protect the PowerMate® strapping material from sharp edges to prevent strap failure.
Always inspect straps prior to use. Insure the strapping latching mechanism is fully engaged.
21. Verify load secureness at the beginning of use, and prior to climbing or descending with the load. Check for any loose items or load shifting.
22. Never unstrap a load with the PowerMate® unit in an open (extended) condition. The unit will fall over backwards if the wheels are not in contact with a stable
surface when the unit is unloaded.
23. Do not lift people and never ride on the PowerMate® unit.
24. Do not load the PowerMate® unit with a load center of gravity that is outside the side to side limits of the unit wheels. Avoid quick reversal operations. When in
transit, do not travel at excessive speed (walk, do not run).
25. When transiting a surface, avoid high speed turns that may cause the load and PowerMate® unit to tip. Remember that the load must be secure to the PowerMate®
unit to ensure the load cannot shift.
26. When transiting the unit without a load, ensure the load strapping devices are secure, not dangling, to prevent a trip hazard and prevent entanglement in the
PowerMate® moving parts.
27. Always keep your attention in the direction you are moving, monitoring clearances above, below and to each side of the PowerMate® and load. When visibility is
obstructed, use spotter person for directional instruction and/or clear path of obstacles and un-involved personnel.
28. Stay alert. Should something break, loosen, or malfunction on your machine, stop work and seek qualified assistance to correct the condition
29. When going down a ramp or incline, always walk ahead of the machine and use the open/close controls to engage the rubber guard (foot) with the ground to act as a
brake. Do not allow the loaded PowerMate® to attain an un-controllable speed.
GENERAL SAFETY RULES
30. When moving a PowerMate® unit down a stair without a load, always push the wheels off the step before lowering the wheels to the next step.
31. Do not compress the top urethane bumper when the machine is under load.
32. Operators shall determine the balance of unfamiliar loads prior to moving the load. Work performed in a balanced condition is done easier and safer. New
operators should gain practice experience with lighter loads of approximately 250 lbs. with a medium center of gravity before progressing to heavier loads. Do not raise
or lower the load too far past the balance point. Jog the equipment control switches so as not to transfer the load weight too quickly. Training is mandatory!
33. Store PowerMate® unit in a fully retracted position. If the unit is in mobile operation, ensure the unit is secure to prevent movement. Store the unit in a clean/dry
environment to prevent damage and corrosion. The storage area should have adequate ventilation for the battery charging procedure.

34. WARNING: There is a risk of explosion if the battery is replaced by an incorrect type. Only use batteries that are provided by L P INTERNATIONAL INC. for
your PowerMate®. Use only battery chargers provided with your PowerMate®. Dispose of used batteries according
to your local environmental guidelines. Do not puncture or incinerate the battery.
35. Do not perform maintenance on any PowerMate® unit unless authorized to do so. The unit
is capable of high electrical currents and the motor can generate excessive heat. If the motor/electrical compartment is accessed for any reason, the fuse must be
removed prior to entry.
36. WARNING: If the PowerMate® unit or any of its components become unserviceable for any reason, remove the fuse from the unit. Indicate on the unit in a
prominent location, by way of a tag, the unserviceability and words stating “DO NOT USE”.
37. DANGER: Never insert any metallic device, such as a tool, in the PowerMate® unit without first removing the fuse. Inadvertent contact with any electrical contact
may cause the machine to activate resulting in severe injury.
38. Never remove or override any mechanical or electrical safety device. Replace the fuse with a fuse of equal type and rating only. If the fuse continues to blow, seek
service.
39. Do not touch hot components. Allow the equipment to cool down before servicing.
40. Maintain the equipment regularly. Poorly maintained equipment jeopardizes the safety of the operator and all other personnel. Remember that safety is your
responsibility.
Complete the recommended daily inspection procedure. Conduct the “every 25 hours of operation”maintenance procedure. Have the equipment thoroughly checked by
a competent service person at least once a year.
PERSONNEL
1. Operator must be able to communicate clearly.
2. Operator must be familiar with normal operating practices and procedures. Whenever there is any doubt as to safety, the operator should stop the operation and not
proceed until safe conditions are restored.
3. Operator must have received approved training on the PowerMate® unit to be used.
Training shall include theory, practice and testing.
4. Operator must have good hearing and vision (with or without correction) and must have good depth perception.
5. Operator must not be afflicted with any known heart or any other health conditions(s) that might cause sudden loss of ability to react.
6. Operator is responsible for maintaining proficiency on PowerMate® equipment. Familiarity with instructions, safety procedures, maintenance practices, controls,
operation and loading are required at all times.
OPERATOR DON’TS
1. Do not eat or drink during the operation of PowerMate® equipment.
2. Do not sleep. Stay alert when operating PowerMate® equipment.
3. Never divert attention when the PowerMate® equipment is loaded.
4. No horseplay or practical jokes when operating the equipment.
5. Do not use alcohol or other intoxicants when operating the equipment.
6. Do not operate the equipment when taking medication that will affect your physical performance or judgment.
7. Do not abuse the equipment. Use PowerMate® equipment only for their intended use.
CHARGING THE POWERMATE
IMPORTANT: Electrical equipment may be hazardous if misused. Operation of this product, and the device on which it is used, must always be done with complete
knowledge of the product instructions and safety information. Failure to do so may cause serious injury.
DANGER: Lead-acid batteries can generate explosive gases. Only charge lead-acid batteries in well-ventilated areas. If charging in a vehicle, make sure sufficient
ventilation is provided.
DANGER: RISK OF ELECTRICAL SHOCK, BURNS, OR FIRE - The battery charger must be used as supplied. Never replace, splice, or repair cables or
connectors supplied with the charger.
DANGER: If fuse installed, replace fuse only with a fuse of the same rating.
CAUTION: RISK OF SHOCK - Do not use charger units if the input or output cord is cut or frayed or damaged in any way. Do not use the charger if case is damaged
in any way. Do not open the charger case for any reason. There are no serviceable parts.
CAUTION: RISK FROM HIGH CURRENTS. RISK OF BURNS - Always be sure that the charger is disconnected from the power source and battery being
charged before handling.
CAUTION: Protect the charger from dampness or wet weather such as rain, snow, etc. Keep charger way from sources of liquid such as drinks, washbasins, bathtubs,
shower stalls, solvents, flowing water, etc. Do not allow the charger, or any of its cords and connectors, lie in standing water such as a puddle.
CAUTION: Charge only properly maintained and rechargeable lead-acid batteries of the same voltage rating that is printed on the charger. Other battery types or
voltages, damaged batteries, or improperly maintained batteries may burst, emit dangerous gases, or cause personal injury or damage.
WARNING: The charger units supplied by L P INTERNATIONAL INC. are internally protected against battery polarity reversal and overload. This limits potential
damage to the charger.
However, the charger does not protect against shorting or overload of external wiring or of the battery being charged. Integrity of the PowerMate® unit wiring should
be monitored during routine inspections.
WARNING: Only use the supplied charger(s) on PowerMate® products.
CAUTION: Position the charger and charger cords so that it is not tripped over, pulled, or placed in contact with heated surfaces. Route charger cords so that they are
not likely to be walked on or pinched by items being placed upon or against them.
CAUTION: Do not operate the PowerMate® unit while connected to the charger.
ADDITIONAL CHARGER SAFETY INSTRUCTIONS
110V Battery Charger
1. Before using battery charger, read all instructions and cautionary markings on the battery charger, battery and product using the battery.
2. CAUTION: To reduce risk of injury, charge only 12 volt lead-acid type rechargeable batteries. Other types of batteries may burst causing persona injury or damage.
3. Your AC cord came equipped with three-wire grounding plug (a plug that has a third grounding pin). This plug will only fit a grounded AC outlet. If you are unable
to insert the plug into an outlet because the outlet is not grounded, contact a licensed electrician to replace the outlet with a properly grounded outlet.
4. Pay particular attention to convenience of receptacles. If an extension cord is necessary, use a cord with a current rating at least equal to that of the charger. Cords
rated for less amperage than the charger may overheat.
5. Ensure the pins of the extension cord plug are the same number, size and shape as those on the charger. Ensure the extension cord is wired properly and in good
electrical condition.
6. Do not overload wall outlets or extension cords as this can result in a risk of fire or electrical shock.
7. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way.
8. Do not disassemble charger. There are no serviceable parts.
9. To reduce risk of electrical shock, unplug the charger from the outlet before attempting maintenance or cleaning.
10. Disconnect the power plug by pulling the plug, not the cord.
11. Do not handle the plug with wet hands.
12. Unplug the charger when not in use.

BATTERY SAFETY
Whenever handling or working with a lead-acid battery, consult your vehicle and battery owner’s manual for instructions and safety precautions. Lead-acid batteries
contain hydrogen-oxygen gases that can be explosive and sulphuric acid that can cause severe burns.
To help avoid risk of danger and injury, observe these precautions when handling or working with a lead-acid battery:
1. Wear ANSI approved safety glasses or goggles and a face shield.
2. Wear proper clothing to protect your face, hands and body. Wear a rubber apron.
3. Make sure work area is well-ventilated.
4. Never lean over a battery when testing or charging.
5. Cigarettes, flames or sparks could cause a battery to explode. Keep all ignition sources away from the battery.
6. Always shield eyes and face from battery.
7. Do not charge or use booster cables or adjust battery connections without proper instructions and training.
8. Never remove vent caps on a sealed battery.
9. In the event of an accident, flush with water and call a physician immediately.
10. If venting gas is significantly inhaled, seek immediate medical attention.
11. Keep batteries out of reach of children.
12. Never store batteries with explosives, flammable materials, chemicals or food.
13. Protect batteries from crushing, punctures and shorting.
14. Do not strike the sides of a battery with any spark producing item.
15. Do not accumulate used batteries. Dispose used batteries in accordance with local environmental laws.
16. Never touch both battery terminals with bare hands at the same time.
17. Remove rings, watches and dangling jewelry when working with batteries. The metal in jewelry can cause a shock and cause a shock and burns if contacted with
the battery terminals.
18. Only use insulated/non-conducting tools when making connections on a battery. Never lay tools or other parts on top of a battery.
19. If there is spilled sulphuric acid present, neutralize with baking soda. Because the batteries used in L P INTERNATIONAL INC. products are of the sealed type, the
battery should be replaced if there is evidence of spillage.
S03-190.00

If the person receiving this handout will not be the user of the equipment, forward these instructions to the operator. IF there is any doubt as to the operation or safety
of the equipment, DO NOT USE!!! CALL A TOOL SHED IMMEDIATELY!!!
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY OR DEATH