Prince Castle IRT-SB-NA-1PS User manual

Operation
Manual
Product Identification
IRT-SB-NA-1PS 1Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: [phone] • Toll Free: 1-800-PCASTLE
Fax: [phone] • www.princecastle.com
LCD
Display
LEFT and
RIGHT Scroll
Buons MENU
Buon
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty
and all work must be performed by an authorized Prince Castle
Service Agent.
• All labor shall be performed during regular work hours. Overtime
premium will not be covered.
• Travel charges are limited to 200 kilometers (100 miles) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering electrical
components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God
is not covered.
• Damage to non-stick coated surfaces is not covered by this war-
ranty.
TABLE OF CONTENTS
Product Identification……………………………...….Page 1
Warranty Statement….….………………..………..…Page 1
Table of Contents…….……………….…………....…Page 1
Electrical Specifications.……………….…………..…Page 2
Safe Service Practices.………………………...…..…Page 2
Serial Number Matrix………………………………….Page 2
Installation…...……….…………………….………..…Page 3
Operation…….…………………..……………….…….Page 4
Cleaning…………………………...………………....…Page 6
Display Menu Options…..……………….…..…..…....Page 7
Management Programming…..……….…………..….Page 9
Exploded View and Parts List………………………...Page 12
Troubleshooting Guide………..……….…………..….Page 15
Display and
Touchpad
Out-feed Tray
Conveyor

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 2Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Electrical Specicaons
Disconnect Power
WARNING
Safe Service Pracces
Serial Number Matrix
The manufacture date is encoded in the unit’s serial number. The
service bench installaon date (used to determine warranty
coverage) is considered to be the end of the following month. For
example:
Serial Number: FJ0000458
Manufacture Date: June 2014
Service Bench Installaon Date: July 31, 2014
IRT-SB-NA-1PS 200-240VAC, 50/60 Hz, 1 Ph.
IRT-SB-NA-3PS 200-240VAC, 50/60 Hz, 1 Ph.
Important
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements,
additions, or replacements for previously purchased equip-
ment.
WARNING
Indicates information important to the proper operation of
the unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
CAUTION
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
GENERAL
This appliance is designed for toasting bread products in a commercial
McDonalds kitchen. The dimensions of the bread products as defined
by McDonalds.
CAUTION
Do not hose down or use a water jet on the unit. Keep the unit
away from running water. Disconnect power cord before perform-
ing any cleaning or maintenance.
CAUTION
Equipment must be elevated from the floor at all times during
cleaning and operation.
Failure to turn off the unit before
servicing could result in severe
bodily injury or death. Switch the
On/Off switch to the Off position
before servicing.

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 3Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Installaon
1
2
3
Unpack and Inspect. Remove the unit from the car-
ton and inspect for signs of damage. If there is damage
to the unit:
 Notify the carrier within 24 hours of delivery
 Save carton and packaging materials for inspection
purposes.
 Contact your local dealer.
Verify parts. Verify that all parts have been received.
When replacing parts use Prince Castle parts only.
 Horizontal Infrared Toaster
 Out-Feed Tray
 In Feed Rack
 Crumb Tray (Already installed)
Place toaster on a sturdy surface. Remove blue and/
or white protective covering prior to powering on.
CAUTION
Two man lift, unit weight is more than 50 lbs.
4Follow daily PM procedures.
5Install In-Feed Rack . Slide the in-feed rack onto 1
hook on each side. Ensure the rack is secure before
operating the unit.
Install Out-Feed Tray. Insert the Out-Feed Tray onto
one hook on each side. Ensure the rack is secure before
operating the unit.
6Plug unit in. Plug unit into a grounded receptacle
with a matching plug configuration.
WARNING
All electrical connections must be in accordance with local electri-
cal codes and any other applicable codes.
If the supply cord is damaged, it must be replaced by the manufac-
turer, its service agent, or similarly qualified persons in order to
avoid hazards.
To prevent an electric shock hazard, this device must
be bonded to equipment in close proximity with an
equipotential bonding conductor. This device is
equipped with grounding lug for this purpose and is
marked with the following symbol.

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 4Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Operaon
1
2
Turn unit ON. Turn the
On/Off switch located on
back of toaster to ON. The
Prince Castle screen will
appear in the display for
three seconds.
(Ensure the conveyor is
fully closed)
Wait through Warm-Up. During Warm-Up, the LCD display
will read “WARMING UP”. Warm-Up me, is about 15-20
minutes. Bagel Mode will come up by default
4
BURN/ELECTRICAL SHOCK HAZARD! Toaster can be
HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure
to exercise caution may result in serious injury! Turn
the unit off, and let it cool down completely before
touching or working on internal apparatus.
WARNING
Watch for Product.
When ready temperature
is reached, the LCD
display will read
“”BAGEL” or “MUFFIN”
depending on the mode.
5Feeding in Muffins and Bagels. Feed product cut
side up in the in feed wire racks shown. Rack will allow 6
muffin or 5 bagels across.
6Adjusting Toast. For lighter toast, press and hold, ~5
seconds, directional key (left) until indicator move to-
wards lighter rectangle. For darker toast, repeat with the
direction key (right) that points toward the blackened
rectangle.
3Select product to be toasted by touching the button until
indicator light illuminates. Note: Conveyor belt will
change speed based on product selected.
Muffin = White LED
Bagel = Blue LED
WARMING UP
BAGEL
- - - - -
BAGEL
- - - - - -

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
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IRT-SB-NA-3PS 353-566
Operaon
7Remove Stuck Product. Retrieve stuck product
by first shutting off the power to the unit. BE CARE-
FUL NOT TO CONTACT INTERNAL COMPO-
NENTS DURING RETRIEVAL, THEY WILL BE
VERY HOT. DO NOT CONTACT HEATING ELE-
MENTS DURING RETRIEVAL. DAMAGE MAY
OCCUR.

Horizontal Infrared Toaster
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1Remove crumbs from conveyor crumb tray by wiping with
a clean, sanitizer-soaked towel. Spray a clean, sanitizer-
soaked towel with Heavy Duty Degreaser solution then
wipe down the conveyor crumb tray. Rinse crumb tray
with a separate clean, sanitizer-soaked towel.
3Spray a clean, sanitizer-soaked towel with Heavy Duty
De-greaser solution then wipe down the out-feed rack.
Rinse the out-feed rack with a separate, clean sanitizer-
soaked towel.
2Spray a clean, sanitizer-soaked towel with Heavy Duty
De-greaser solution then wipe down the in-feed rack.
Rinse the in-feed rack with a separate, clean sanitizer
soaked towel.
Cleaning
4Spray a clean, sanitizer-soaked towel with Heavy Duty
De-greaser solution then wipe down the exterior of unit.
Rinse the exterior of unit with a separate, clean sanitizer-
soaked towel.
BURN/ELECTRICAL SHOCK HAZARD! Toaster can be
HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit until
fully cool ! Failure to exercise caution may result in
serious injury! Turn the unit off, and let it cool down
completely before touching or working on internal
apparatus.
WARNING

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 7Printed in USA 9/15
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Display Menu Opons

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 8Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Display Menu Opons (Connued…)

Horizontal Infrared Toaster
IRT-SB-NA-1PS
IRT-SB-NA-3PS
IRT-SB-NA-1PS 9Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Management Programming
1
To Enter Programming screens
Press and hold the MENU
button for 6 seconds. The
PROGRAMMING VERSION
screen will appear in the LCD
display.
From the PROGRAMMING
VERSION screen, you may:
Press RIGHT scroll
button to advance to the
next menu item
2
To Change the LANGUAGE
from the PROGRAMMING
VERSION
Screen, PRESS the left scroll
button.
From the SELECT
LANGUAGE Screen,
Press OK button
A. From the
LANGUAGE screen
that appears, use
the RIGHT and
LEFT scroll buttons.
TO select different
Language
B. Accept the new
language by pressing
OK button to return to
the SELECT
LANGUAGE screen
3
To Adjust SET BAGEL
PLATEN DUTY from the
SELECT LANUGAGE
Screen, press the RIGHT
scroll button. Press the OK
button to enter the program-
ming screen.
A. From the SET BAGEL
DUTY screen that
that appears adjust
the set point duty
Using the RIGHT and
LEFT scroll buttons.
Accept the new Duty
By pressing OK.
4
To Adjust SET MUFFIN
PLATEN DUTY from the
SET BAGEL PLATEN DUTY
Screen, press the RIGHT
scroll button. Press the OK
button to enter the program-
ming screen.
A. From the SET MUFFIN
DUTY screen that
that appears adjust
the set point duty
Using the RIGHT and
LEFT scroll buttons.
Accept the new Duty
By pressing OK.
NOTE : To cancel without
accepting the new setting,
press the MENU logo button to
return to the previous screen
NOTE : To cancel without
accepting the new setting,
press the MENU logo button to
return to the previous screen

Horizontal Infrared Toaster
IRT-SB-NA-1PS
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IRT-SB-NA-1PS 10 Printed in USA 9/15
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Management Programming (Connued)
NOTE : To cancel without
accepting the new setting,
press the MENU logo button to
return to the previous screen
5
To Adjust SET SPECIAL
PLATEN DUTY from the SELECT
MUFFIN PLATEN DUTY screen,
press the RIGHT scroll button. Press
the OK button to enter the program-
ming screen.
A. From the SET SPECIAL
DUTY screen that
that appears adjust
the set point duty
Using the RIGHT and
LEFT scroll buttons.
Accept the new Duty
By pressing OK.
6
To adjust the SELECT F/C
From The SELECT
SPECIAL PLATEN DUJTY
screen, press the RIGHT
scroll button.
From the SELECT F/C screen
that appears, press the OK
button.
A. From the SET F/C
Screen that appears,
Use the LEFT and
RIGHT scroll buttons to
Select TEMP = F
( Fahrenheit ) or
C (Celsius )
B. Accept the new scale
By pressing the OK
Button to return to
The SELECT F/C
screen
8
To adjust set point MUFFIN
TOAST TIME from the BAGEL
TOAST TIME screen, press the
RIGHT scroll button
From the SELECT MUFFIN
TOAST TIME Screen,
Press OK button
A. From the SELECT MUFFIN
TIME that appears, Adjust
the set point Time Using the
RIGHT and LEFT
Scroll buttons. Accept
The new toast time by
Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen
7
To adjust set point BAGEL
TOAST TIME from the
SELECT F/C screen,
press the RIGHT scroll
button
From the SELECT BAGEL
TOAST TIME Screen,
Press OK button
A. From the SELECT BAGEL
TIME that appears, Adjust
the set point Time Using the
RIGHT and LEFT
Scroll buttons. Accept
The new toast time by
Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen

Horizontal Infrared Toaster
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IRT-SB-NA-1PS 11 Printed in USA 9/15
IRT-SB-NA-3PS 353-566
Management Programming (Connued)
9
To adjust set point SPECIAL
TOAST TIME from the MUFFIN
TOAST TIME screen, press the
RIGHT scroll button
From the SELECT SPECIAL
TOAST TIME Screen,
Press OK button
A. From the SELECT SPECIAL
TIME that appears, Adjust
the set point Time Using the
RIGHT and LEFT
Scroll buttons. Accept
The new toast time by
Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen
10
To Enable or Disable Special
Mode, from the SPECIAL
TOAST TIME screen, press the
RIGHT scroll button once.
From the SPECIAL MODE ENABLE/
DISABLE Screen,
Press OK button
A. From the SPECIAL MODE
ENABLE/DISABLE screen that
appears, Adjust the toggle
Using the RIGHT and LEFT
Scroll buttons. Accept
The setting by Pressing OK.
NOTE : To cancel with\out
accepting the new setting,
press the MENU logo button to
return to the previous screen
11
To view Service Codes, From
the SPECIAL MODE ENABLE /
DISABLE screen, press the
RIGHT scroll button once.
From the Service
Codes screen,
A. Select OK to check
the service codes
B. Refer to Service codes
page to understand the
operation of the unit.
12
Exit Programming
Press the MENU button from
any screen to exit programming
mode.

Horizontal Infrared Toaster
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Exploded View and Parts List
Item # Part # Description Qty
172-458S POWERCORD (FOR IRT-SB-NA-1PS) 1
172-471S POWERCORD (FOR IRT-SB-NA-3PS) NOT SHOWN 1
278-233S SWITCH, ROCKER, DPST, IP65, 16A 1
365-067S RELAY, DPST, 30A, 200/240, 50/60 1
486-582S FAN. 11 A DC 92MM 1
5353-164S WIRE BELT 1
6353-394S THERMOSTAT, SNAP DISC CONTROL, 120 1
7353-262IS PCB, MAIN CONTROLLER 1
885-144-24S PWER SUPPLY, 24VDC 100W 1
937814S MOTOR FAN, 230V 1

Horizontal Infrared Toaster
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Exploded View and Parts List (Connued)
Item # Part # Description Qty
10 353-134S MOTOR ASSY 1
11 353-313S RELAY, 4-8VDC, 20A 3
12 77-093S TERMINAL BLOCK 12POS 2ROW INSULATED 1
13 66-045S STRAIN RELIEF 1
14 353-426S PCB, BREAD SELECT BOARD 2

Horizontal Infrared Toaster
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Exploded View and Parts List (Connued)
Item # Part # Description Qty
15 353-489S THERMOSTAT, NC 350F, LIMIT CONTROL, IRT 1
16 353-158S CALROD 6
17 527-370S ASSY, MEMBRANE SWITCH & OVERLAY (NOT SHOWN) 1

Horizontal Infrared Toaster
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Troubleshoong Guide
BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure to exercise cauon may result in serious injury!
Turn the unit o, unplug it and let it cool down completely before touching or working on internal apparatus.
PROBLEM PROBABLE CAUSE SOLUTION
Unit will not heat up No power to unit. Ensure power cord is connected to
proper receptacle.
Inoperable power cord Call for Service [phone]
Loose connecon on power switch Call for Service [phone]
Inoperable power switch Call for Service [phone]
High limit switch tripped Turn o unit for 20 minutes, and re-
start. If high limit switch connues to
trip, Call for service [phone]
Inoperable Heang Element Call for Service [phone]
Unit heats up, but the conveyor does
not run
Loose motor switch connecon. Call for Service [phone]
Loose Conveyor Sha Drive Collar Call for Service [phone]
Inoperable motor. Call for Service [phone]
Unit does not respond to program-
ming.
User interface Malfuncon Call for Service [phone]
Product under-or over-done. Check recommended toast me. See
operaons manual.
See Programming Guide
Check Power Sengs See Programming Guide