Prince Castle DCFT-BKCE User manual

Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
525-501revB-EN Printed in USA 11/14 © 2014
Original Instructions
Operation Manual
Product Identification
Platen
Conveyors
Control Panel
On/Off Switch
Compression
Adjustment
Knobs
LCD
Display
INFORMATION
Button
PRINCE CASTLE
Logo Button
UP and DOWN
Scroll Buttons
MODE
Button
LIMITED WARRANTY
This product is warranted to be free from defects in material and/
or workmanship for a period of one (1) year from date of original
installation, not to exceed 18 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
TABLE OF CONTENTS
Product Identification ............................... 1
Safety Information ................................. 2
General ......................................... 2
Important ........................................ 2
Electrical Specifications ............................ 2
Installation ....................................... 2
Operation ....................................... 4
Management Programming .......................... 5
Programming Diagram ............................. 7
Daily Planned Maintenance .......................... 8
Troubleshooting ................................... 10
Exploded View and Parts List ........................ 11
Wiring Diagram ................................... 12
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: [phone] • Toll Free: 1-800-PCASTLE
Fax: [phone] • www.princecastle.com
TM

Printed in USA 11/14 © 2014 2 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Safety Information
Indicates information important to the proper operation of
the unit. Failure to observe may result in damage to the
equipment and/or severe bodily injury or death.
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
WARNING
CAUTION
General
This appliance is designed for toasting bread products in a
commercial kitchen. The dimensions of the bread products are
defined by customer.
Important
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements,
additions or replacements for previously purchased
equipment.
Electrical Specifications
200-240V, 50/60 Hz, 2150-3100W Single Phase
Installation
Unpack and inspect. Remove the unit from the
carton and inspect for signs of damage. If there is
damage to the unit:
• Notify the carrier within 24 hours of delivery.
• Save carton and packaging materials for inspection
purposes.
• Contact your local dealer, or if purchased directly,
the Prince Castle Sales Department at
1-800-722-7853 or 630-462-8800 to arrange for a
replacement unit.
1
Verify parts. Verify that all parts have been received:
• Dual Continuous Feed Toaster with two conveyors.
• Release Sheet Kit.
• Conveyor adjustment tool.
2
Place toaster on flat surface. Remove blue and/or
white protective covering.
Two man lift, unit weight >100 lbs (45 kg).
CAUTION
3
Remove packing. Remove the cardboard spacer
holding the conveyors up for shipping.
4
Equipment must be elevated from the floor at all times
during cleaning and operation.
CAUTION
Remove bun
infeed by lifting
from toaster.
5

525-501revB-EN 3 Printed in USA 11/14 © 2014
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Installation (continued)
Install release
sheet. Place
Teflon®release
sheet over the
platen.
6Plug unit in. Plug
unit into a grounded
receptacle with a
matching plug
configuration.
All electrical connections must be in accordance
with local electrical codes and any other
applicable codes.
This appliance can be used by children aged from
8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given
supervision or instruction concerning use of the
appliance in a safe way and understand the
hazards involved. Children shall not play with the
appliance.
WARNING
7

Printed in USA 11/14 © 2014 4 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Operation
Turn unit ON. Turn the
On/Off switch located
opposite the display
panel to ON. The
Prince Castle DCFT
screen will appear in
the LCD display for
3 seconds.
1
Wait through Warm-
Up. During warm-up,
the LCD display will
read “STATUS” and
“WARMING…”.
Warm-Up time is about
10-15 minutes.
status
warming...
2
BURN/ELECTRICAL SHOCK HAZARD! Platen
sections are HOT and can cause severe burns or
severe shock. Keep hands and objects out of the
toaster unit! Failure to exercise caution may result
in serious injury! Turn the unit off, unplug it and let
it cool down completely before touching or
working on internal apparatus.
Watch for READY
status. When ready
temperature is reached,
the LCD display will
read “STATUS” and
“READY”.
WARNING
status
ready
3
View temperature, if
desired. Pressing
the INFORMATION
button once will
display the platen
actual temperature.
Pressing a second
time will return the
LCD display to the
READY screen.
status
ready
4
Choose the
compression
adjustments. Dial the
two front compression
adjustment knobs for
the product part
(Regular Crown, etc.)
that you will be toasting
in the front of the unit.
Dial the two rear
compression
adjustment knobs for
the product part
(Regular Heel, etc.)
that you will be toasting
in the rear of the unit.
Rear
Compression
Adjustment
Knob
Front
Compression
Adjustment
Knob
5
Begin continuous
feeding. Feed
product into top of
DCFT, sending the
correct product parts
down the front and
rear of the unit. The
sides to be toasted
should face the
platen. Toasted
product will exit
at the base of
the DCFT.
6

525-501revB-EN 5 Printed in USA 11/14 © 2014
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Management Programming
Enter program screens.
Press and hold the PRINCE
CASTLE logo button for 6
seconds. The
PROGRAMMING VERSION
screen will appear in the
LCD display for 10 seconds.
From the PROGRAMMING
VERSION screen, you may:
A. Press the DOWN scroll
button once to choose
Fahrenheit or Celsius.
B. Press the DOWN scroll
button twice to adjust
temperature.
C. Press the DOWN scroll button three times to
change language.
D. Press the PRINCE CASTLE logo button or leave
the controls inactive for 10 seconds to exit
programming.
Status
ready
1
Choose Toast Time. From
the PROGRAMMING
VERSION screen, press the
DOWN scroll button once.
From the TOAST TIME
screen that appears, press
the MODE button.
A. From the TOAST TIME
screen that appears, use
the UP and DOWN scroll
buttons to select TIME.
B. Accept the new time by
pressing the MODE
button to return to the
TOAST TIME screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
TOAST
TIME
TOAST TIME
12 S
TOAST TIME
12 S
2
Choose Fahrenheit or
Celsius. From the
PROGRAMMING VERSION
screen, press the DOWN
scroll button once. From the
SELECT F/C screen that
appears, press the MODE
button.
A. From the SET F/C
screen that appears, use
the UP and DOWN scroll
buttons to select TEMP =
F (Fahrenheit) or TEMP
= C (Celsius).
B. Accept the new scale by
pressing the MODE
button to return to the
SELECT F/C screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
select
f/c
set f/c
temp c
set f/c
temp F
3

Printed in USA 11/14 © 2014 6 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Management Programming (continued)
Adjust set point
temperature. From the
SELECT F/C screen, press
the DOWN scroll button.
From the SELECT PLATEN
TEMPERATURE screen,
press the mode button.
A. From the SET PLATEN
screen that appears,
adjust the platen set
point temperature using
the UP and DOWN scroll
buttons.
B. Accept the new platen
setting by pressing the
MODE button to return to
the SELECT PLATEN
TEMPERATURE screen.
NOTE: To return without
accepting the new
setting, press the
PRINCE CASTLE logo
button.
select platen
temperature
set platen
temp 540f
set platen
temp 539f
4Change language. From
the SELECT PLATEN
TEMPERATURE screen,
press the DOWN scroll
button. From the SELECT
LANGUAGE screen, press
the MODE button.
A. From the LANGUAGE
screen that appears, use
the UP and DOWN scroll
buttons to select a
different language.
B. Accept the new language
by pressing the MODE
button to return to the
SELECT LANGUAGE
screen. NOTE: To return
without accepting the
new setting, press the
PRINCE CASTLE logo
button.
select
language
language
english
language
french
5
Exit programming.
Press the PRINCE
CASTLE logo button
from the SELECT F/
C, SELECT PLATEN
TEMPERATURE or
SELECT LANGUAGE
screen or leave the
controls inactive for
10 seconds.
select
f/c
6
Temperature Factory Presets New Setting
Platen 540°F/283°C
Toast Time 12 sec.

525-501revB-EN 7 Printed in USA 11/14 © 2014
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Programming Diagram
programming
version
1.00
Press
(6 secs)
select
f/c
select platen
temperature
set platen
temp 540F
set f/c
temp f
select
language
language
english
language
spanish
language
french
TOAST
TIME
TOAST TIME
12 S
Press
(6 secs)
Press Press
Press or
Press or
Press or
Press or
Press or
Press or
Press or
Press or
Press or
Press
Press
Press
Press
Press
Press
Press
Press to change to F or C
Press
Press to change temp
Press to change time.

Printed in USA 11/14 © 2014 8 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Daily Planned Maintenance
BURN/ELECTRICAL SHOCK HAZARD! Platen sections
are HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure
to exercise caution may result in serious injury! Turn
the unit off, unplug it and let it cool down completely
before touching or working on internal apparatus.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent, or similarly
qualified person to avoid a hazard.
Do not immerse toaster in water. Do not clean with a
water hose or jet spray. Do not use abrasive cleaners,
pads or tools on the platen or the release sheet. Failure
to exercise caution will result in damage to the unit and
will not be covered by warranty. Cleaning and user
maintenance shall not be made by children without
supervision.
WARNING
WARNING
CAUTION
Gather cleaning materials. You will need a clean,
damp cloth, soft bristle brush, neoprene gloves,
lukewarm soap and water, and non-abrasive cleaner.
1
Turn DCFT OFF. Tu r n
the On/Off switch
located opposite the
display panel to OFF.
2
Unplug and let
cool. Allow platen to
cool for 60 minutes
before cleaning. The
plug removed from
the outlet shall
remain clearly
visible to the
operator during the
maintenance procedure.
3
Open doors.
Clean inside of
doors with damp
cloth.
4
Remove the
release sheet.
Lay the release
sheet on a flat
surface.
5
Clean the
conveyors. Put
on neoprene
gloves. Wipe the
conveyors with a
damp cloth. Use a
soft bristle brush
as necessary.
6

525-501revB-EN 9 Printed in USA 11/14 © 2014
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Daily Planned Maintenance (continued)
Clean the release sheet. Dampen a clean cloth
with lukewarm soap and water. Wipe down both
sides of the release sheet, making sure all built-up
sugar is removed. Allow to air dry. NOTE: Rotate
sheets daily for longer life. Depending on volume of
product toasted, sheets should be replaced every
4 to 6 weeks.
7
Clean outside of the DCFT. Dampen a clean cloth
with lukewarm soap and water. Wipe down the outside
of the entire DCFT. Wipe down the entire DCFT again
with a fresh clean, sanitized towel.
8
Close conveyor
doors.
9

Printed in USA 11/14 © 2014 10 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock.
Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury!
Turn the unit off, unplug it and let it cool down completely before touching or working on internal apparatus. The plug removed
from the outlet shall remain clearly visible to the operator during the maintenance procedure.
Troubleshooting
WARNING
PROBLEM POSSIBLE CAUSE SOLUTION
Unit has no power Unit unplugged Plug unit in.
Breaker tripped Reset breaker.
High limit Call for service (888-375-2938).
Loose connection on power switch Call for service (888-375-2938).
Inoperable power switch Call for service (888-375-2938).
Unit will not heat up Loose connection on platen Call for service (888-375-2938).
Open platen Call for service (888-375-2938).
Loose connection to the main control board Call for service (888-375-2938).
Inoperable main control board Call for service (888-375-2938).
Inoperable SS Relay Call for service (888-375-2938).
Unit heats up, but the conveyor
does not run
Inoperable motor Call for service (888-375-2938).
Stripped drive gear Call for service (888-375-2938).
Stripped conveyor gear Call for service (888-375-2938).
Jammed conveyor assembly Call for service (888-375-2938).
Inoperable drive train Call for service (888-375-2938).
Not toasting properly (under- or
over-done)
Inoperable t-probe Call for service (888-375-2938).
Improper set point Adjust set point in programming (see Management
Programming section).
Improper compression Adjust compression (see Operation section).
Torn or soiled release sheet Clean or replace release sheet.
Bad platen Call for service (888-375-2938).
Jumpy display Improper ground Call for service (888-375-2938).
Blank display Inoperable display Call for service (888-375-2938).
Inoperable main control board Call for service (888-375-2938).
Loose wiring harness Call for service (888-375-2938).
Relay shorted Loose wiring harness Call for service (888-375-2938).

525-501revB-EN 11 Printed in USA 11/14 © 2014
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Exploded View and Parts List
With the exception of maintenance items, such as Teflon sheets, electrical and mechanical parts should be replaced only by a
qualified service representative.
No. Part No. Description
1526-073S Membrane Switch w/Overlay
2526-021S Display Board
3525-136S Main Board
485-144-25S Power Supply Board
5526-025S Motor
6526-023S Fan (qty of 2)
7526-032S Handle (qty of 2)
878-233S Power Switch
9526-627S Platen
10 65-058S SS Relay 50A
11 65-064S Power Relay
12 525-029S Air Shield
13 525-123S Bearing Assembly
14 525-127S Cutoff Switch
15 526-391S Hi Limit
16 72-458S Power Cord - DCFT-BKCE
16 72-469S Power Cord - DCFT-BKCEUK
17 526-221S Knobs (qty of 2)
18 525-004S Teflon Sheet
19 77-092-03S Terminal Block
20 526-022S Probe
21 525-090S Major Side Overlay
22 525-137S Drive Train Assembly
23 525-138S Drive Chain
24 86-558S Tensioner Spring
25 525-099S Tensioner Assembly
26 525-140S Air Shield Spring Kit
27 525-046S In Feed Assembly (qty of 1)
No. Part No. Description
3
7
9
13
2
8
6
15
16
17
18
19 4
1
5
10
12
11
20
14
21
23
24
25
22
7
27
26

Printed in USA 11/14 © 2014 12 525-501revB-EN
Dual Continuous Feed Toaster
DCFT-BKCE/DCFT-BKCEUK
TM
Wiring Diagram
2/T1
(+)
HEATER 1
1/L1
(-)
SSR 1
BRN
WIRING DIAGRAM
526-019 REV -A
WHT/BLK
PWR SWIT
6
5
4
3
2
1
VIO
BRN
208-240VAC
GRN/YEL
BRN BLU
GND
1
1
POWER SUPPLY
TEMP PROBE
1111 1
1
11 1 1 1 11
2/T1
L 1
1/L1
AC SSR 1 AC SSR 2
L 2
1/L1 2/T12/T11/L1
MOTOR
ORG
8
BRN
BLK
YEL
WHT/BRN
WHT/ORG
WHT/YEL
RED
J6 J3 J7J14 J15
J16
1
11
BLU
ORG
YEL
BRN
WHT/RED
WHT/BLK
WHT/BRN
WHT/GRN BLK
RED BLK
WHT/VIO
BLU
ORG
YEL
BRN
WHT/RED
WHT/BLK
WHT/BRN
WHT/GRN
BLK
RED BLK WHT/VIO
LCD DISPLAY
MEMBR SWIT
WHT/BLK
BRN
16
7
BLU
BLU
BLU
DOOR SWITCH DOOR SWITCH
BRN
BRN
BLK ORG
BLK
ORG
WHT/BRN WHT/BLU
DAUGHTER BD.
MAIN PCB
J1 J26 J25 J28 J27 J17 J11 J12 J9
J10 J8
J2 J3 J4
BLU
VIO
HEATER
BRN BLU
BRN
BLU
BRN
LEFT-SIDE
FAN
RIGHT-SIDE
FAN
PWR CORD
THERMAL
SWITCH
BLU BLU

Prince Castle LLC
355 E. Kehoe Blvd. Carol Stream, IL 60188 U.S.A.
Model DCFT-BKCE Toaster
EMC –EN 55014-2 CAT IV (Amendments A1:2001 ; A2 :2008)
EN 62233 :2008 ; IEC 61000-4-2 ; IEC 61000-4-3 ; IEC 61000-4-4 ;
IEC 61000-4-5 ; IEC 61000-4-6 ; IEC 61000-4-11; IEC 61000-4-13
EN 55014-1:2006 (Amendments A1:2009; A2:2011)
LVD - IEC 60335–2–48:2002 (Fourth Edition) + A1:2008 used in conjunction
with IEC 60335-1:2010 (Fifth Edition)
EMC-directive : 89/336/EEC as amended by 92/31/EEC and 93/68/EEC
Low Voltage Directive 2006/95/EC
Amendment to the above directive 93/68/EEC
EMC - performed by D.L.S. Electronic Systems, Inc.; December 2012
and October 2013
LVD –performed by Intertek; October 2013
Prince Castle, Inc
355 E. Kehoe Blvd
Carol Stream, IL 60188
Denis Lapoulle Matthew Adomaitis
Managing Director-Catequip S.A. Compliance Engineer
31 October 2013 31 October 2013
This Declaration of
Conformity is suitable to the
Eu
ropean Standard
EN 45014
General Criteria for
supplier
's Declaration of
Conformity
. The basis for the
criteria has been found in
international documentation,
particularly in ISO/IEC, Guide
22, 1982,
Information on
manufacturer's Declaration of
Conformity with standards or
other technical specifications.
EC
type declaration as
referenced in article 10.1 of EC
directive 89/336/EEC “The
EMC
-
directive” and in Appendix
III of EC directive
2006/95/EC
“The Low Voltage Directive”