Pro-Form 765 TR User manual

USER’S MANUAL
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Serial Number Decal
(beneath stabiliser)
Model No. PFEVEX62830
Serial No.
Write the serial number in the
space above for reference.
www.iconeurope.com
Visit our website at
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, please call:
Or write:
ICON Health & Fitness, Ltd.
Customer Service Department
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: [email protected]
08457 089 009
Class HA Fitness Product

2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO OPERATE THE EXERCISE CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
PROFORM is a registered trademark of ICON Health & Fitness, Inc.

3
1. Read all instructions in this manual before
using the exercise cycle.
2. Use the exercise cycle only as described in
this manual.
3. It is the responsibility of the owner to ensure
that all users of the exercise cycle are ade-
quately informed of all precautions.
4. The exercise cycle is intended for home use
only. Do not use the exercise cycle in
a commercial, rental, or institutional setting.
5. Place the exercise cycle indoors on a level
surface. Keep the exercise cycle away from
moisture and dust. Place a mat under the
exercise cycle to protect the floor.
6. Inspect and properly tighten all parts regular-
ly. Replace any worn parts immediately.
7. Keep children under the age of 12 and pets
away from the exercise cycle at all times.
8. Wear appropriate clothing when exercising;
do not wear loose clothing that could
become caught on the exercise cycle. Always
wear athletic shoes for foot protection.
9. The exercise cycle should not be used by
persons weighing more than 115 kg (250
lbs.).
10.The pulse sensor is not a medical device.
Various factors, including the user's move-
ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
11. Always keep your back straight when using
the exercise cycle; do not arch your back.
12.If you feel pain or dizziness whilst exercising,
stop immediately and cool down.
13.The decal shown below has been placed on
the exercise cycle. If the decal is missing, or
if it is not legible, call our Customer Service
Department at 08457 089 009 and order a free
replacement decal. Apply the decal in the
location shown.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precau-
tions before using the exercise cycle.

4
Congratulations for selecting the new PROFORM®
765 TR exercise cycle. Cycling is one of the most
effective exercises for increasing cardiovascular fit-
ness, building endurance, and toning the entire body.
The 765 TR exercise cycle offers an impressive array
of features to let you enjoy this healthful exercise in
the convenience and privacy of your home.
For your benefit, read this manual carefully before
you use the exercise cycle. If you have questions
after reading this manual, please call our Customer
Service Department at 08457 089 009. To help us
assist you, please note the product model number
and serial number before calling. The model number
is PFEVEX62830. The serial number can be found on
a decal attached to the exercise cycle (see the front
cover of this manual).
Before reading further, please familiarise yourself with
the parts that are labeled in the drawing below.
BEFORE YOU BEGIN
Handgrip Pulse Sensor
REAR
Seat
Seat Lever
Pedal/Strap
Wheel
Leveling Foot
Console
Fan
Power Jack
CD Holder
CD Player
Handlebar
Water Bottle Holder*
*No bottle is included
Adjustment Knob
RIGHT SIDE
Backrest

5
ASSEMBLY
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires the included tools and your own adjustable spanner and Phillips
screwdriver .
Use the drawings below to identify the small parts used for assembly. The number in parenthesis below each
drawing is the key number of the part, from the PART LIST on pages 28 and 29. The number following the key
number is the quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a part
is not in the parts bag, check to see if it has been pre-assembled.
M8 x 52mm Button
Screw (54)–2
M6 x 16mm Button
Screw (8)–4
M4 x 12mm
Screw (41)–4
M8 Nylon
Locknut (49)–4 M8 Washer
(64)–2
M6 Washer
(66)–4
M8 x 25mm Button
Screw (40)–4
M6 x 22mm Button
Screw (93)–3
M8 x 38mm Button
Bolt (96)–4
M6 x 16mm Tapered
Button Screw (102)–8
M4 x 20mm
Screw (101)–1
M4 x 16mm
Screw (57)–10
M6 x 25mm Button
Screw (99)–1
1. Orient the Front Stabiliser (15) as shown. Whilst
another person lifts the front of the Frame (1),
attach the Front Stabiliser to the Frame with two
M8 x 52mm Button Screws (54) and two M8
Washers (64).
15
54
64
1
1

6
2
231
Make sure the
wire harnesses
do not get
pinched and
damaged during
this step.
41
20
43
1
99
42
2. Whilst another person holds the Upright (2) in the posi-
tion shown, connect the Upper Wire Harness (42) to
the Lower Wire Harness (43). Gently pull the upper
end of the Upper Wire Harness to remove any slack
from the Wire Harnesses.
Turn the indicated Adjustment Knob (20) counterclock-
wise two or three turns to loosen it. Next, pull the Knob,
insert the Upright (2) into the Frame (1), and then
release the Knob. Be careful to avoid pinching the
Wire Harnesses (42, 43). Move the Upright up and
down slightly until the pin on the Knob snaps into
one of the holes in the Upright. Then, turn the Knob
clockwise until it is tight. Tighten the M6 x 25mm
Button Screw (99) into the Frame.
Attach the Water Bottle Holder (31) to the Upright (2)
with two M4 x 12mm Screws (41).
3. Attach the Left Inner Handlebar (71) to the Upright (2)
with four M6 x 16mm Tapered Button Screws (102).
Attach the Right Inner Handlebar (68) to the
Upright (2) in the same way.
3
71
2
102
102 68
4. Attach a Handlebar (3) to the Seat Bracket (11) with
two M8 x 38mm Button Bolts (96) and two M8 Nylon
Locknuts (49). Make sure that the Nylon Locknuts
are resting in the hexagonal holes in the front of
the Handlebar.
Attach the other Handlebar (3) to the Seat Bracket
(11) in the same way.
11
3
3
96
49
4

7
5. Attach the Seat (9) to the Seat Bracket (11) with four
M6 x 16mm Button Screws (8) and four M6 Washers
(66).
5
9
11
66
8
8
66
6. Attach the Seat Back (106) and the Backrest (90) to
the Seat Bracket (11) with three M6 x 22mm Button
Screws (93).
11
93
90
106
6
7. Push down the handle (not shown) on the right side of
the Seat Carriage (10), slide the Seat Carriage into the
Frame Rail (81), and then pull the handle back up.
Attach a Bumper (82) to the Frame Rail (81) with an
M4 x 20mm Screw (101). Next, press the Frame Rail
Endcap (83) into the end of the Frame Rail.
10
83
81 82
101
7

8
9. With the help of another person, carefully raise the
exercise cycle so it is resting on the Front and Rear
Stabilisers (not shown).
Whilst another person holds the Console (4) in the
position shown, connect the wire harness on the
Console to the Upper Wire Harness (42). Insert the
excess wire harness down into the Upright (2).
Attach the Console (4) to the Upright (2) with four M4
x 16mm Screws (57). Be careful to avoid pinching
the wire harnesses.
9
4
2
57
10. Attach the CD Holder (104) to the Console (4) with
two M4 x 12mm Screws (41) as shown.
Attach the Left Handlebar Cover (6) to the Console (4)
with three M4 x 16mm Screws (57).
Attach the Right Handlebar Cover (5) to the
Console (4) in the same way.
57
5
4
104
41
6
10
Wire
Harness
42
8. With the help of another person, carefully tip the
exercise cycle onto its left side so it is resting on the
Left Inner Handlebar (not shown).
Identify the Left Rear Stabiliser (16), which is marked
with an “L” sticker. Attach the Left Rear Stabiliser and
the Stabiliser Plate (87) to the Frame (1) with two M8
x 25mm Button Screws (40) as shown; do not tighten
the Button Screws yet.
Insert the Right Rear Stabiliser (98) between the
Stabiliser Plate (87) and the Frame (1). Attach the
Right Rear Stabiliser with two M8 x 25mm Button
Screws (40). Tighten all four Button Screws.
40
87
40
1
898
16

9
13. Make sure that all parts are properly tightened before you use the exercise cycle. Note: After assembly is
completed, some extra parts may be left over. Place a mat beneath the exercise cycle to protect the floor.
11. Identify the Left Pedal (22), which is marked with an
“L.” Using an adjustable wrench, firmly tighten the
Left Pedal counterclockwise into the Left Crank Arm
(24). Tighten the Right Pedal (not shown) clockwise
into the Right Crank Arm. Important: Tighten both
Pedals as firmly as possible. After using the exer-
cise cycle for one week, retighten the Pedals. For
best performance, the Pedals must be kept tight-
ened.
Adjust the Left Pedal Strap (25) to the desired posi-
tion, and press the end of the Pedal Strap onto the tab
on the Left Pedal (22).
Adjust the Right Pedal Strap (not shown) in the
same way.
12. Plug one end of the Power Cord (52) into the jack at
the front of the exercise cycle. Plug the other end of
the Power Cord into an appropriate outlet that is prop-
erly installed in accordance with all local codes and
ordinances. Note: In the UK, use the included adapter
(not shown) with the Power Cord.
Note: The console can be operated with batteries
instead of the Power Cord (52) if desired. To install
batteries, follow the instructions below.
See the inset drawing. Press the indicated tab on the
battery drawer and pull the battery drawer down.
Press four “D” batteries into the battery clips; make
sure that the batteries are oriented as shown by
the markings inside of the battery clips. Then,
close the battery drawer. Note: Alkaline batteries are
recommended.
11
24
25
Tab
Batteries
Battery
Drawer
22
12
52
4
Tab

10
INSTALLING THE RECEIVER FOR THE OPTIONAL CHEST PULSE SENSOR
If you have purchased the optional chest pulse sensor (see page 23), follow the steps below to install the
receiver included with the optional chest pulse sensor.
1. See assembly step 10 on page 8. Remove the two M4 x 12mm Screws (41) attaching the CD Holder (104)
to the Console (4). Then, remove the six M4 x 16mm Screws (57) attaching the Right and Left Handlebar
Covers (5, 6).
2. See assembly step 9 on page 8. Remove the four M4 x 16mm Screws (57) attaching the Console (4) to the
Upright (2). Then, disconnect the wire harness on the Console from the Upper Wire Harness (42).
3. Turn the Console (4) face-down. Remove the two indi-
cated screws (A) and the metal plate (B) from the back
of the Console.
Locate the indicated wire (C) inside of the Console (4).
Pull the end of the wire out of the Console, and con-
nect the wire to the wire on the receiver (D). Make
sure that the connectors snap together. Discard the
other wires included with the chest pulse sensor.
Hold the receiver (D) so the small cylinder is oriented
as shown, and carefully insert the receiver into the indi-
cated opening in the Console (4). Reattach the metal
plate (B) with the two screws (A).
Press the wire on the receiver (D) into the indicated
channel in the back of the Console (4). Reattach the
CD Holder (104) to the Console with the two M4 x
12mm Screws (41). Make sure that the receiver wire
is not pinched.
4. See assembly step 9 on page 8. Reconnect the wire harness on the Console (4) to the Upper Wire Harness
(42). Insert the excess wire harness down into the Upright (2). Reattach the Console to the Upright with the
four M4 x 16mm Screws (57). Be careful to avoid pinching the wire harnesses.
5. See assembly step 10 on page 8. Reattach the Right and Left Handlebar Covers (5, 6) to the Console (4)
with the six M4 x 16mm Screws (57).
104
41
A
B
D
41
4
Channel
3
Small
Cylinder
C